ready for winter - basf documents/pdf/english (united... · ready for winter safe concrete repair...
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Build without risk, all year round As winter approaches, low temperatures regularly slow down the progress of renovating roadways, bridges or industrial plants. Negative temperatures and the uncertainties of the weather reduce the repair window and make planning more difficult for project managers. This results in time delays that are hard to calculate as well as downtime, both of which drive up costs.
In situations like this, conventional repair mortars quickly reach their limits. Temperatures of at least + 5 °C are required to handle them. When the temperatures drop, the setting and hardening of the mortar will be delayed, which can lead to cracks and other structural defects.
MasterEmaco: fast and reliable – even at low temperaturesTo avoid cold-induced failures and application risks, the MasterEmaco product range from Master Builders Solutions offers powerful repair mortars that can be handled without problems at lower temperatures.
As the Temperature Falls, the Challenge Increases
2Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Rapid recommissioningWith fast-curing MasterEmaco T products, repairs can be carried out within one night, even in the most adverse weather conditions. This minimizes interruption times and accelerates the entire renovation process.
Lower costsThe rapid repair of building damage and the guarantee of a long service life contribute to a significant reduction in maintenance costs.
Easy planningBecause restoration work can be distributed throughout the year, regardless of the weather, MasterEmaco T products facilitate maintenance planning.
Maximum flexibility and performanceThe mortars can be applied either mechanically, by hand or poured directly into the formwork. With their outstanding curing properties, they offer the same strength as concrete, improve the appearance and extend the service life of the building.
MasterEmaco T: Positive Performance in Negative Temperatures
3Ready for WinterSafe concrete restoration during the cold season
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APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Simply click on the application area and you will be taken straight to the matching selection of MasterEmaco products.
Find the Right Solutions for your Renovation Project
Overhead, vertical and horizontal repairs
Anchoring
Horizontal road and concrete repair
Manhole repair solutions
Road-nosing repair
4Ready for WinterSafe concrete restoration during the cold season
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APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Horizontal Road and Concrete Repair
Faster readmittance of trafficConcrete roadways, factory floors, gas stations, parking lots: fast solutions are needed for the rapid lifting of road blockages or the repair of commercial areas. The MasterEmaco product family enables recommissioning in just a few hours.
Benefits § Rapid recommissioning, even at temperatures just below zero § Durable repair solution thanks to high mechanical load capacity § Perfect for renovation of small or larger surfaces
5Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Product Description Thickness Recommended area*
Mechanical properties
Temperature of application
Fast return to service
MasterEmaco T 1100 TIX
Thixotropic repair mortar
10 – 150 mm < 10 m² High – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
MasterEmaco T 1200 PG
Fluid repair mortar
10 – 150 mm > 10 m² High – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
MasterEmaco T 1400 FR
Steel-fiber-reinforced fluid repair mortar
10 – 150 mm > 10 m² Extreme – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
* = in one application
Overhead, Vertical and Horizontal Repairs
Product Description Thickness Temperature of application
Fast return to service
MasterEmaco S 5440 RS
Structural repair mortar
5 – 50 mm 0 °C + 30 °C + 5 °C 4 h.+ 20 °C 2 h.
Simple application in any situationRenovations and repairs on bridges and tunnels are risky projects. A fast and reliable solution is essential to ensure rapid recommissioning. With MasterEmaco's outstanding features, this challenge can be easily mastered.
Benefits § Simple and uncomplicated handling § High reliability in a wide range of application thicknesses § Rapid curing, even at low temperatures
6Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Manhole Repair Solutions
Product Description Type and size of the manhole
Traffic and location
Temperature of application
Fast return to service
MasterEmaco T 1100 TIX
Thixotropic repair mortar
Ideal for small manholes
Low to high – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
MasterEmaco T 1200 PG
Fluid repair mortar Ideal for large manholes
Low to high – 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
MasterEmaco T 1400 FR
Steel-fiber-reinforced fluid repair mortar
Ideal for large manholes
High to very heavy traffic
– 5 °C + 30 °C – 5 °C 4 h.+ 5 °C 3 h.+ 20 °C 2 h.
Minimize risk potentialsRoad shafts such as rain-collecting channels are exposed to high traffic loads. If damaged, they represent a major safety risk. For the quickest possible repair, Master Builders Solutions offers the ideal MasterEmaco repair mortar, matched to the shaft size and possible gradient.
Benefits § Permanently stable, even at high traffic loads § Fast and reliable recommissioning, even at temperatures just below zero § Excellent shaft renovation results in both “floating” and “lifting” procedures
7Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Road-nosing Repair
Product Description Traffic Temperature of application
Fast return to service
MasterEmaco T 1400 FR
Steel-fiber- reinforced flowable repair mortar
Up to very heavy traffic
– 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 12 h.+ 20 °C 4 h
MasterEmaco T 1200 PG
Fluid repair mortar
For medium traffic – 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 12 h.+ 20 °C 6 h.
Rapid curing, even in winterTo fill the hollow spaces between the reinforcing bars in a road bridge expansion joint without leaving gaps, the mortar needs to have excellent flow characteristics. In addition, the curing rate plays a decisive role. Our repair mortars are quick and easy to apply and guarantee long-lasting durability.
Benefits § Instant damage repair, even in poor weather conditions § Fast curing, even at temperatures just below zero § Rapid recommissioning of road systems and traffic areas § Lower maintenance costs due to significantly reduced downtime
8Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Anchoring
Product Description Load calculation Temperature of application
Fast return to service
MasterFlow 960 Cement-based anchoring mortar
According to national regulations
– 5 °C + 30 °C – 5 °C 24 h.+ 5 °C 24 h.+ 20 °C 3 h.
Constant load transferAnchor points need to permanently ensure load transfer to the structure. To achieve this, compatibility between the cementitious anchoring grout and the concrete is crucial. With MasterFlow 960, a structural anchoring alternative is now available that reliably meets all requirements and is also extremely efficient during application.
Benefits § 100% compatible with the concrete base § Can even be applied on damp substrates § No long-term creep § Also suitable for small borehole diameters § Cost-efficient
9Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Fastest Hardening Even in Very Cold Temperatures
Product Description Recommended for Fast return to service
MasterEmaco T 545
Fluid repair mortar
Industrial floor or road repair down to – 10 °C
– 10 °C 2 h.+ 5 °C 1 h.+ 20 °C 1 h.
MasterEmaco T 2040
Thixotropic 3K resin repair mortar
Repair in industry and cold chambers, for temperatures down to – 25 °C
– 20 °C 24* h.– 5 °C 2* h.+ 5 °C 2* – 8 h.+ 20 °C 2 h.
MasterEmaco T 2800 PG
Flowable 3K resin repair mortar
Larger Repairs in coldchambers, industries and bridge deckes, down to – 20 °C
– 20 °C 24* h.– 5 °C 2* h.+ 5 °C 2* – 8 h.+ 20 °C 2 h.
High-performance down to – 25 °CAt temperatures well below zero, cement technology can no longer be reliably applied. That is why we have developed two technologies for par-ticularly adverse environmental conditions. Either resin-based or featuring special mineral binders, our repair mortars enable the repair of roads, cold-storage rooms or industrial plants down to – 25 °C.
Benefits § Curing at very low temperatures § High weather resistance and load-bearing capacity § Can also be applied as a dependable coating
10Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
* = in one application
Product Overview
Industrial parks and parking lots
Road repair Civil engineering
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MasterEmaco S 5440 RS
MasterEmaco T 1100 TIX
MasterEmaco T 1200 PG
MasterEmaco T 1400 FR
MasterFlow 960
MasterEmaco T 545
MasterEmaco T 2040
MasterEmaco T 2800 PG
Recommended
Appropriate
Specific cases
11Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
MasterEmaco T 1100 TIX
Description § Repair and bedding mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying
Recommended for § Small manholes § Repair areas up to 10 m² § Repairs on slopes
Fields of application Properties Benefits
Horizontal concrete repair for concrete roads, slabs, floors, bridges, parking lots, etc.
Long working time, approx. 20 min. at 20 °C
Ensures monolithism of the repair
Manhole repair, wet and dry networks
EN1504-3 Class R4 Fast reopening to traffic without risk
Road-nosing repair Creation of a homogeneous microstructure with low shrinkage
Durability, low cracking tendency
Bedding for pavement in the event of needed repair
Good thixotropic properties Better adhesion and resistance to liquid ingress, such as oil and petrol
Urban facilities and traffic sign installations Easy application even for high thicknesses; no formworks needed for manhole repair
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic – 4 h. 3 h. 2 h.
Manholes – 4 h. 3 h. 2 h.
Vehicular traffic – 8 h. 4 h. 2 h.
Application temperature
– 5 °C + 30 °C
12Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco T 1200 PG
Description § Repair and bedding mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying
Recommended for § Large and heavy manholes § Repair of large areas § Fixing elements
Fields of application Properties Benefits
Horizontal concrete repair for concrete roads, slabs, floors, bridges, parking lots, etc.
Long working time, approx. 20 min. at 20 °C
Ensures monolithism of the repair
Manhole repair, wet and dry networks EN1504-3 Class R4 Fast reopening to traffic without risk
Road-nosing repair Creation of a homogeneous microstructure with low shrinkage
Durability, low cracking tendency
Urban facilities and traffic-sign installation grouting Good flowability High final strength resistance
Grouting for pavement in the event of needed repair
Better adhesion and resistance to liquid ingress such as oil and petrol
Easy application in large areas, perfect for filling with a formwork for manholes
Return to service
Application temperature
– 5 °C + 30 °C
– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic – 4 h. 3 h. 2 h.
Manholes – 4 h. 3 h. 2 h.
Vehicular traffic – 8 h. 4 h. 2 h.
Road nosing – 24 h. 12 h. 6 h.
13Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco T 1400 FR
Description § Steel fibre reinforced for high ductility and wear resistance § Repair, road / butt-joint mortar – modern cement technology § Fast curing, even at minus temperatures § Improved durability and unrivaled low shrinkage during drying
Recommended for § Manhole on a curve or which is subject to high traffic § Road nosing § Repairs subject to high traffic and loads
Fields of application Properties Benefits
Horizontal concrete repair for roads, slabs, floors, and bridges with high traffic and loads
Long working time, approx. 20 min. at 20 °C
Ensures monolithism of the repair
Manhole repair, wet and dry networks subject to high traffic and loads
EN1504-3 Class R4 Fast reopening to traffic without risk
Road-nosing repair Creation of a homogeneous microstructure with low shrinkage
Durability, low cracking tendency
Flowable consistency Better adhesion and resistance to liquid ingress
High ductility Easy application in large areas
Ideal in the event of dynamic loading
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic – 4 h. 3 h. 2 h.
Manholes – 4 h. 3 h. 2 h.
Vehicular traffic – 8 h. 4 h. 2 h.
Road nosing – 24 h. 12 h. 4 h.
Application temperature
– 5 °C + 30 °C
14Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco S 5440 RS
Description § Structural repair mortar – modern cement technology § A specially built-in corrosion inhibitor prevents corrosion of embedded reinforcements
Recommended for § Fast structural repairs of concrete in a short time span § Repair of bridge columns and decks § Repair of marine structures
Fields of application Properties Benefits
Structural repair of concrete structures High thixotropy and ease of application
Allow fast reopening and over-coating
Vertical, overhead, and horizontal applications EN1504-3 Class R4 More flexibility in structural repairs in cold seasons or during nights
Repair within a short time slot, for example, bridges, marine structures
High early strengths Potential earnings from quicker start-ups
Structural repairs at cold temperatures down to 0 °C
Low cracking tendency and high durability
Longer maintenance intervals and lower costs during the life cycle of the structure
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic – – 4 h. 2 h.
Application temperature
0 °C + 30 °C
15Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco T 545
Description § Repair mortar – alternative mineral technology § For fast horizontal repairs § Provides a controlled, very high early strength at temperatures of – 10 °C to 30 °C
Recommended for § Concrete floor or road repair in negative temperatures § Cold chambers in the industry § Urgent repairs in cold conditions
Fields of application Properties Benefits
Horizontal, noncarbonated concrete repair for roads, slabs, floors, and bridges in negative temperatures
No hazardous materials Able to work down to – 10 °C
Manhole repair, wet and dry networks in cold weather
High early and final strength Ideal for all applications with high health and safety requirements
Repair of cold chambers in the industry Good workability Allows for fast reopening, also in subzero conditions
EN 1504-3 Class R4 Easy and fast to lay on the floor or pour into a formwork
Compliance with the highest repair requirements
Application temperature
– 10 °C + 25 °C
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic – 2 h. 1 h. 1 h.
Manholes – 2 h. 1 h. 1 h.
Vehicular traffic – 2 h. 1 h. 1 h.
16Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco T 2040
Description § Repair mortar – APS (Advanced Polymer System) technology § Low temperature and fast curing down to – 25 °C § Excellent resistance to impact, abrasion and chemicals
Recommended for § Patching repair in industrial applications and cold chambers § Horizontal repair in temperatures down to – 25 °C
Fields of application Properties Benefits
Horizontal repair for concrete slabs in industrial applications where chemical resistance is needed
Chemical resistant Fast reopening to traffic
Repair of concrete floors in very low temperatures down to – 25 °C
High early and final strength Ideal for heavy traffic and slopes
Repair of cold chambers in the food industry Certificate of compliance for repair of food stuff areas
Suitable for severe industrial environments
Thixotropic Hardens down to – 25 °C
Application temperature
– 25 °C + 20 °C
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic 24 h.* 2 h.* 2* – 8 h. 2 h.
Manholes 24 h.* 3 h.* 3* – 8 h. 3 h.
Vehicular traffic 24 h.* 4 h.* 4* – 12 h. 3 h.
Road nosing 24 h.* 4 h.* 4* – 12 h. 3 h.
*= with RS (fast) Part B.
17Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterEmaco T 2800 PG
Description § Repair mortar – APS (Advanced Polymer System) technology § Low temperature and fast curing down to – 20 °C § Excellent resistance to impact, abrasion and chemicals
Recommended for § Repair of large horizontal areas and cold chambers § Pavement of steel deck bridges
Fields of application Properties Benefits
Horizontal repair for concrete slabs in industrial applications where chemical resistance is needed
Chemical resistant Fast reopening to traffic
Repair of concrete floors in very low temperatures down to – 20 °C
High early and final strength Ideal for heavy traffic
Repair of cold chambers in the food industry Available in two grades for low and normal temparatures
Suitable for severe industrial environments
Paving of steel bridge decks Flowable Goes down to – 20 °C
Primer-free adhesion to steel
Application temperature
– 25 °C + 20 °C
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Pedestrian traffic 24 h.* 2 h.* 2* – 8 h. 2 h.
Manholes 24 h.* 3 h.* 3* – 8 h. 3 h.
Vehicular traffic 24 h.* 4 h.* 4* – 12 h. 3 h.
Road nosing 24 h.* 4 h.* 4* – 12 h. 3 h.
*= with RS (fast) Part B.
18Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
MasterFlow 960
Description § Very fine grouting mortar – modern cement technology § For anchoring threaded rods, steel bars and rods
Recommended for § Anchoring at big jobsites and civil-engineering applications § Anchoring of steel rebars with big diameters
Fields of application Properties Benefits
Anchoring of steel rebars Cement based Very good properties against fire, can be applied under lower temperatures than resin, can be applied on wet concrete
Anchoring of threaded rods One component powder to be mixed with water Exists in two consistencies: a fluid version and a thixotropic version
For floors and walls High early and final strength Short reopening
Non combustible Fulfil the EN 1504-6 norm
High E-modulus No movement of the anchor
Fluid and thixotropic version available, for horizontal & vertical applications
Suitable for vertical or horizontal application
Application temperature
– 5 °C + 30 °C
Return to service– 20 ̊C – 5 ̊C + 5 ̊C + 20 ̊C
Loading Time * – 24 h. 24 h. 3 h.
* Time needed for curring to carry the self-weight of the anchored element,
which does not exceed the 20% of the total service loads.
19Ready for WinterSafe concrete restoration during the cold season
www.master-builders-solutions.basf.com
APPLICATION OVERVIEW
SOLUTIONS FOR
LOW TEMPERATURE
DOWN TO – 25 °C
PRODUCT OVERVIEW
Technical data sheet
Find out more on Youtube
The data contained in this publication are based on our current knowledge and experience. They do not constitute the agreed contractual quality of the product and, in view of the many factors that may affect processing and application of our products, do not relieve processors from carrying out their own investigations and tests. The agreed contractual quality of the product at the time of transfer of risk is based solely on the data in the specification data sheet. Any descriptions, drawings, photographs, data, proportions, weights, etc. given in this publication may change without prior information. It is the responsibility of the recipient of our product to ensure that any proprietary rights and existing laws and legislation are observed (11/2017).
® = registered trademark of BASF group in many countries.
BASF Construction Solutions GmbH European Marketing Salzachstrasse 2 – 12 68199 Mannheim, Germany
BASF Construction Solutions GmbHProduct Management c/o PCI Augsburg GmbH Piccardstrasse 11 86159 Augsburg, Germany
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