reactor technologies for carbon-neutral solar fuels and clean ......2014/10/21 · wet chemistry...
TRANSCRIPT
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Reactor Technologies for Carbon-Neutral Solar Fuels and Clean Vehicles
Athanasios G. Konstandopoulos, Souzana Lorentzou, Eleni Papaioannou, Georgia Kastrinaki & Dimitrios Zarvalis
Aerosol & Particle Technology Laboratory, CPERI/CERTH
JRC-CERTH Technical Meeting
CENTRE FORRESEARCH & TECHNOLOGY-HELLAS
CERTH
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Functionalized Structured Reactors
Emission Control ReactorsSoot nanoparticles, CO, HC, NOx
Solar ReactorsThermochemical processesfor energy production
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Functionalized Structured Reactor Development
Shaping of structured reactor bodies
(Nano)-Particle Synthesis
Coating/Functionalization of structured reactors
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From Droplets to Particleswith Different Morphologies/Nanostructures
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
0.1 1 10
Droplet Size ( μ m )
Nor
mal
ized
Dis
tribu
tion
Size (µm)
10 nm10 nm10 nm10 nm10 nm
dropletsparticles
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Aerosol Based Manufacturing Pilot Plant
synthesis
deposition
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Ceramic Foam Fibrous metal Ceramic Honeycomb
Functionalized/Coated samples
Functionalizing/Coating Porous Supports
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Flexibility in Deposition Mode
Inside the Pores LayerOn Surface
Inside Microchannels1.5 x 150 mm
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Ash Accumulator: Aging performance
Nanoparticle Separation: Filtration & Pressure Drop
Reactor: Soot, CO/HC/NO oxidation, NOx reduction
Functions of an Emission Control Reactor (4WC)
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Adding Multiple Catalytic Functions to a Porous Wall
Different Catalyst Particles
Separate CatalystFunctionalities
Catalyst 1Catalyst 2Catalyst 3
Substrate
High ΔP
Multi-Functional Particles
Low ΔP
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Improvement in soot oxidation
0.0E+00
5.0E-04
1.0E-03
1.5E-03
2.0E-03
2.5E-03
250 300 350 400 450 500 550 600 650
Temperature (C)
1/m
0 (
dm
/d
t) (
s-1
)
Soot
Ce
CeZr
CeZrXY
CeZrX
CeZrXYZ
Wet Chemistry
0.0E+00
5.0E-04
1.0E-03
1.5E-03
2.0E-03
2.5E-03
250 300 350 400 450 500 550 600 650
Temperature (C)
1/m
o (
dm
/d
t) (
s-1
)
soot
CeCeZr
CeZrX
CeZrXY
CeZrXYZ
Aerosol Based
0
0.2
0.4
0.6
0.8
1
50 150 250 350
Temperature (C)
HC
co
nve
rsio
n
Material A
Material B
Material C
T50 < 140 C
NO to NO2 oxidation unaffected by HC
Material C
0
0.2
0.4
0.6
0.8
1
50 150 250 350 450 550
Temperature (C)
NO
co
nve
rsio
n
Eq.
wo HC
w HC
Equilibrium
w/o HC
w/ HC
200 ppm NO
100 ppm C2H4
10% O2 in N2commercialsample
HC oxidationat low temperature
Aerosol Synthesis of Diesel Emission Control Catalysts
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Multi-Functional Filter-Reactor (MFR)
The MFR is a 4-way converter solution for soot nanoparticle removal and oxidation, CO and HC oxidation and NOx removal.
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MFR Assessment
SAE 2009-01-0287
Our DPF samples 1, 2
0.0E+00
5.0E-04
1.0E-03
1.5E-03
2.0E-03
2.5E-03
3.0E-03
3.5E-03
4.0E-03
4.5E-03
300 350 400 450 500 550 600 650
Temperature (C)
1/m
(dm
/dt)
(s-
1)
State of the Art DPF
Uncoated
MFR1
MFR2MFR samples 1, 2
4 times higher soot oxidation rate at 550 C compared to a State of the Art DPF
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“aged” “aged”
Doping for Thermal Resistance to Sintering
Mixed Oxide Catalyst MOC 1 Mixed Oxide Catalyst MOC 2
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0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
10 100 1000
dp (nm)
Filt
rati
on
Eff
icie
ncy
MOC2 aged
MOC2 fresh
MOC1 aged
MOC1 fresh
Size specific clean filtration efficiency
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MFR Aging (equivalent to 100,000 km)
Aged Sample
New Samples
0.0000
0.0005
0.0010
0.0015
0.0020
0.0025
0.0030
0.0035
0.0040
0.0045
250 350 450 550 650
Temperature (C)
1/m
(dm
/dt)
(s-
1)
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Fuel penalty comparison for different driving cycles
0.00%
1.00%
2.00%
3.00%
4.00%
5.00%
6.00%
NEDC Slow city cycle Interurban cycle Highway cycle
SA DPF
MFR
-45.2 % -18.4%
-17.1 %
-29.0 %
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http://www.springer.com
Editors-In-Chief:Athanasios G. KonstandopoulosMansour Masoudi
‘Emission Control Science and Technology’ is the single, authoritative outlet for all areas of emission control research, development and application related to mobile (automotive-land/air/sea transport) and stationary sources in the energy, chemical process and manufacturing industries where combustion technologies are employed.
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Functions of a Solar Thermochemical Reactor
Volumetric Receiver: Absorption of solar radiation/conversion into heat
Heterogeneous reactor: Gas solid reactions/Catalytic reactions
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Key Enabling Technology: Redox Materials
2 2 x y
x y-δ 2 x y
2 x y1/2
H H + MM + C CO + M
Q +
O OO O O
O OM
Syngas (H2+CO)
Heat storagex y x y-δ 2M O + Q M O + /2O
Thermal reduction of oxide
Oxidation of reduced oxide
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0
0.0005
0.001
0.0015
0.002
0.0025
0.003
0 20 40 60 80 100 120 140 160 180
Time (min)
H2 (
mm
ole
s/m
in/g
soli
d)
0
200
400
600
800
1000
1200
1400
Temp
erature ( oC
)
H2
T bed (C)
0
0.0005
0.001
0.0015
0.002
0.0025
0.003
0 20 40 60 80 100 120 140 160 180
Time (min)
CO
(m
mo
les/
min
/gso
lid)
0
200
400
600
800
1000
1200
1400
Temp
erature ( oC
)
CO
T bed (C)
0
0.0005
0.001
0.0015
0.002
0.0025
0.003
0 20 40 60 80 100 120 140 160 180
Time (min)
O2 (
mm
ole
s/m
in/g
soli
d)
0
200
400
600
800
1000
1200
1400
Temp
erature ( oC
)
O2
T bed (C)
Simultaneous H2O & CO2 splitting over a redox material
thermal reduction
CO2 splitting
H2O splitting
H2H2
CO
O2
CO
O2
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Cycling ProcessReactant gas concentration: 100% CO2
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
2.6 4.6 6.6 8.6 10.6 12.6 14.6
Time (h)
CO
an
d O
2 c
on
cen
trat
ion
(mm
ole
s*m
in-1
*gre
do
x-1)
0
200
400
600
800
1000
1200
1400
1600
Tem
pe
rature
( oC)
CO O2 Temperature
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2004 2005 2008 2011 2014
Solar Fuels Technology Evolution
2015
3 k
W, f
irst
pro
du
ctio
n o
f so
lar
H2
10
0kW
Χ 2
, pilo
t p
lan
t
3 k
W x
2, c
on
tin
uo
us
Η2
pro
du
ctio
n
1 M
W p
lan
t d
esig
n
HYDROSOL-I HYDROSOL-II HYDROSOL-3D HYDROSOL-PLANT
PROMETHEUS
75
0 k
W p
lan
t
1 M
W in
stal
lati
on
Advanced Grant
EXPO 2005 IPHE 2006 Descartes Prize 2007 EU IDEAS Award 2010 Taipei Inv. Tech. 2014
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H2
H2O
O
CO2
COH2
H2O
O
CO2
COH2
H2O
O
Η2 + CO CxΗy (Liquid Fuels/Fischer-Tropsch process)
4Η2 + CO2 CΗ4 + 2H2O (Gas fuels, methane/Sabatier process)
Η2 + CO CxΗy (Plastics)
Sustainable Storage of Carbon AND Hydrogen!
Clean Energy & Materials from Sun, H2O & CO2
Solar Synthesis Gas
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Solar Fuel Reactor
Multifunctional Emission Control Reactor
H2O
CO2
H2
CO
ICE
clean exhaust
O
O
O
C
C
HHredox
material
O
O
O
C O
O
C
C
HHredox
material
redox
material
CO, HC
NOx, Soot
Solar
O
O
O
C
C
HHredox
material
O
O
OO
C O
O
C
C
HHredox
material
redox
material
O
O
O
C O
O
C
C
HHredox
material
redox
material
redox
material
redox
material
redox
material
redox
materialO
O
C O
O
C
C
HHredox
material
redox
material
O
O
O
C O
O
C
C
HHredox
material
fuels
ICE
Vision: Sustainable Mobility and Clean Energy
CO2CO2
Air Capture
CO2
Enabler: Aerosol Based Manufacturing
20 nm
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CO2
H2O
CH4, CxHyFuels & Chemicals
H2
Waste Heat for Solar Desalination H2O
Electric Energy
Clean Energy and Green Mobility
Carbon Neutral Solar Fuel Plant
Advanced Grant
EXPO 2005 IPHE 2006 Descartes Prize 2007 EU IDEAS Award 2010 Taipei Inv. Tech. 2014
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Helionomics – Solar to Liquid (STL) Fuels
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VEINS:CO2 pipelinesfrom Carbon Capture
ARTERIES:Carbon Neutral Solar Fuels Pipelines
CO2 producing Plants @ North
Solar Fuel Plants @ South
Biomimetic Integration of North and South
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Processes/Treatment
Energy CarriersFood Raw Mat.
Transport /Distribution
Uses Impacts
Coal/LigniteNatural Gas
OilIndustrial MineralsWastes/PollutantsPlants and Animals
Solar EnergyOrganic &
AgriculturalResidues
Water
Hardware &Reactors
Control andSoftware
EconomicDevelopment
EnvironmentMankind
“SmartCommunities”
SustainableTechnologies
Supply Chains &Logistics
Networks /Pipelines
//
PROMETHEUS Energy Corridor: A Holistic Approach to Sustainability
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RENEWABLES / LOW CARBON ENERGY SOURCES
ENERGY EFFICIENCY/EMISSION CONTROL
NOVELPRODUCTS & MARKETS
KNOWLEDGE CREATION & TRANSFER
EVIEX
HELPE RES
ENGAIA
EXELGROUP
APTLTHERMI
COMPUCON
SPANOS
ESTIA
DRAXIS
ITI, CPERI, HIT
ΣΠΑΝΟΣ ΤΕΧΝΟΛΟΓΙΕΣ ΙΚΕ
CHIMAR
CERTH
Clean Energy cluster
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Regional Innovation and Smart Specialization
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A Solar Thermochemical Proposal for the Black Sea’s life-threatening H2S
H2S produced at the bottom of the Black Sea is pumped disolved in water to a land station A
A HYDROSOL-like plant at B can convert H2S into H2
H2S S + H2 H2S + H2O SO2 + H2
H2S is separated at A and transferred to a sunny locationnearby e.g. Greece
2
1
3
Solar Cracking of H2S Solar Steam Reforming of H2S
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Energy Corridor between Emirates-EU
CO2 export site
QATAR: Solar Fuel Production
Ship carries LNG from Qatar to EUShip brings from EU CO2 to Qatar
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Acknowledgments
The European Commission for supporting our research in combustion engines and their emissions through >24 projects over the last 18 years including projects APT-STEP, CLEANER-D, HCV and our partners in these projects.
The European Commission for supporting our Hydrogen and Solar Fuels research with >16 projects including projects ARMOS, RESTRUCTURE, STORRE, NEMESIS2+, ARTIPHYCTION, BIOROBUR, EU-SOLARIS, HYDROSOL-3D and our partners in these projects
The Greek Secretariat for Research and Technology for supporting our research through projects HYDROSOL+ and NANOREDSOL.
Past and Current Industrial Partners including Molycorp, Tenneco, Ibiden, Honda, CR Fiat, AVL
Our colleagues at APTL
1996-2014
18YEARS