reaction unit product overview - asynt
TRANSCRIPT
Glass RingBa�es
ID:Height 1:1.2 1:2.5
JacketVolume Minimum Large
Others
Reaction Unit
Reaction Unit “Blue Label” : [LEFT]
Laboratory model: Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 5LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)All vessels use the same cover and Height-adjustable stand.
[RIGHT]
Plant model: Reactor Volume : 10L, 20L, 30L, 50L, 100LReactor Type : Double WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 110°C
All reactors are designed without dead space to ensure complete drainage.They are equipped with cocks spring loaded to guarantee a leak free seal over the entire tempera-ture range at all times. The design complies with GMP standards.
Ordinary Jacketed Reactor Asahi Triple Walled Reactor
All triple walled reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, perfor-mance and easy scale up.
50L Triple Walledby others (DN300)
Asahi 50L Triple Walled (DN400)
Asahi triple walled reactors are fitted with a vacuum jacket and glass ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below the freezing point. The jacket is extended over the service nozzle.
The glass ring baffles force the heat transfer fluid to circulate evenly through-out the jacket and to promote turbulent flow for efficient heat transfer. ASAHI believes that jacket temperature must be precisely controlled in order to control the process temperature. Only ASAHI offers this advanced design.
6L~6L~
Reaction Unit : [LEFT]
Laboratory model : Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 6LReactor Type : Double Walled, Fully Jacketed and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled, Fully Jacketed)▪Please contact us for customized system.
300mL~6L
Laboratory modelLaboratory model Plant modelPlant model
without RingBa�es
with RingBa�es
Asahi 50LTriple walled
Asahi Glassplant Inc.AGI141207
Heat transfer efficiency
Easy scale up
Minimum dead space at bottom
Blue Label : Standard systemQuick start
Black Label :High performanceCustomization
What is Black / Blue Label?
Price
FunctionalityCapacity
Blue Label
Gold Label
Platinum Label
Plant modelPlant model
Stirrer shaft can be easily mount and remove from main unit.
Reaction Unit with hand liftReaction Unit with hand lift
Black Label
Blue Label Blue Label
Laboratory modelLaboratory model
[CENTER]
Reaction Unit with hand lift : Reactor Volume : 6L, 10LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)•The system does not include overhead stirrer and thermostat.▪Please contact us for customized system.
[RIGHT]
Plant model: Reactor Volume : 6 ~ 60L (Triple Walled), DN : 400 (Max) 6 ~ 100L (Double Walled), DN : 450 (Max)Reactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)▪Please contact us for customized system.
We designaccording to
your imagination
Product OverviewReaction UnitFilter ReactorPressure ReactorThin Film EvaporatorMolecular Distillation SystemRotary Evaporator
ISO9001:2008 ISO14001:2004
Company Name :
Head Office :
Establishment :
Asahi Glassplant Inc.1978 Takahama, Arao, Kumamoto, Japan 864-0025Phone : +81-968-68-2121 Fax : +81-968-68-2125E-mail : [email protected] 1950
http://www.agi.co.jp/
Design and manufacture of equipment made of borosili-cate glass and quartz glass (for use in laboratories), glass plant equipment, semiconductors, optical fibers, amongst others.
With over 60 years experience in the production of specialized glassware and processing equipment, Asahi Seisakusho takes pride in understanding the needs and concerns of the chemical processing professionals and researchers who rely on its prod-ucts.
Asahi's products form the backbone of the chemical processing industry, but they are far from standard: even the most familiar-looking system has been optimized to achieve the highest possible levels of performance, safety, ease of use and maintenance.
This is innovation born from the wish lists of users, made possible by the expertise of master craftsmen.
http://www.agi.co.jp
Gold LabelGold Label
Unit 29 Hall Barn Road Industrial EstateIslehamCambridgeshireCB7 5RJ
Telephone : +44 (0)1638 781 709Fax : +44 (0)1638 781 706Email : [email protected]
Distributor / Agents
Glass RingBa�es
ID:Height 1:1.2 1:2.5
JacketVolume Minimum Large
Others
Reaction Unit
Reaction Unit “Blue Label” : [LEFT]
Laboratory model: Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 5LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)All vessels use the same cover and Height-adjustable stand.
[RIGHT]
Plant model: Reactor Volume : 10L, 20L, 30L, 50L, 100LReactor Type : Double WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 110°C
All reactors are designed without dead space to ensure complete drainage.They are equipped with cocks spring loaded to guarantee a leak free seal over the entire tempera-ture range at all times. The design complies with GMP standards.
Ordinary Jacketed Reactor Asahi Triple Walled Reactor
All triple walled reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, perfor-mance and easy scale up.
50L Triple Walledby others (DN300)
Asahi 50L Triple Walled (DN400)
Asahi triple walled reactors are fitted with a vacuum jacket and glass ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below the freezing point. The jacket is extended over the service nozzle.
The glass ring baffles force the heat transfer fluid to circulate evenly through-out the jacket and to promote turbulent flow for efficient heat transfer. ASAHI believes that jacket temperature must be precisely controlled in order to control the process temperature. Only ASAHI offers this advanced design.
6L~6L~
Reaction Unit : [LEFT]
Laboratory model : Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 6LReactor Type : Double Walled, Fully Jacketed and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled, Fully Jacketed)▪Please contact us for customized system.
300mL~6L
Laboratory modelLaboratory model Plant modelPlant model
without RingBa�es
with RingBa�es
Asahi 50LTriple walled
Asahi Glassplant Inc.AGI141207
Heat transfer efficiency
Easy scale up
Minimum dead space at bottom
Blue Label : Standard systemQuick start
Black Label :High performanceCustomization
What is Black / Blue Label?
Price
FunctionalityCapacity
Blue Label
Gold Label
Platinum Label
Plant modelPlant model
Stirrer shaft can be easily mount and remove from main unit.
Reaction Unit with hand liftReaction Unit with hand lift
Black Label
Blue Label Blue Label
Laboratory modelLaboratory model
[CENTER]
Reaction Unit with hand lift : Reactor Volume : 6L, 10LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)•The system does not include overhead stirrer and thermostat.▪Please contact us for customized system.
[RIGHT]
Plant model: Reactor Volume : 6 ~ 60L (Triple Walled), DN : 400 (Max) 6 ~ 100L (Double Walled), DN : 450 (Max)Reactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)▪Please contact us for customized system.
We designaccording to
your imagination
Product OverviewReaction UnitFilter ReactorPressure ReactorThin Film EvaporatorMolecular Distillation SystemRotary Evaporator
ISO9001:2008 ISO14001:2004
Company Name :
Head Office :
Establishment :
Asahi Glassplant Inc.1978 Takahama, Arao, Kumamoto, Japan 864-0025Phone : +81-968-68-2121 Fax : +81-968-68-2125E-mail : [email protected] 1950
http://www.agi.co.jp/
Design and manufacture of equipment made of borosili-cate glass and quartz glass (for use in laboratories), glass plant equipment, semiconductors, optical fibers, amongst others.
With over 60 years experience in the production of specialized glassware and processing equipment, Asahi Seisakusho takes pride in understanding the needs and concerns of the chemical processing professionals and researchers who rely on its prod-ucts.
Asahi's products form the backbone of the chemical processing industry, but they are far from standard: even the most familiar-looking system has been optimized to achieve the highest possible levels of performance, safety, ease of use and maintenance.
This is innovation born from the wish lists of users, made possible by the expertise of master craftsmen.
http://www.agi.co.jp
Gold LabelGold Label
Unit 29 Hall Barn Road Industrial EstateIslehamCambridgeshireCB7 5RJ
Telephone : +44 (0)1638 781 709Fax : +44 (0)1638 781 706Email : [email protected]
Distributor / Agents
Glass RingBa�es
ID:Height 1:1.2 1:2.5
JacketVolume Minimum Large
Others
Reaction Unit
Reaction Unit “Blue Label” : [LEFT]
Laboratory model: Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 5LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)All vessels use the same cover and Height-adjustable stand.
[RIGHT]
Plant model: Reactor Volume : 10L, 20L, 30L, 50L, 100LReactor Type : Double WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 110°C
All reactors are designed without dead space to ensure complete drainage.They are equipped with cocks spring loaded to guarantee a leak free seal over the entire tempera-ture range at all times. The design complies with GMP standards.
Ordinary Jacketed Reactor Asahi Triple Walled Reactor
All triple walled reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, perfor-mance and easy scale up.
50L Triple Walledby others (DN300)
Asahi 50L Triple Walled (DN400)
Asahi triple walled reactors are fitted with a vacuum jacket and glass ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below the freezing point. The jacket is extended over the service nozzle.
The glass ring baffles force the heat transfer fluid to circulate evenly through-out the jacket and to promote turbulent flow for efficient heat transfer. ASAHI believes that jacket temperature must be precisely controlled in order to control the process temperature. Only ASAHI offers this advanced design.
6L~6L~
Reaction Unit : [LEFT]
Laboratory model : Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 6LReactor Type : Double Walled, Fully Jacketed and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled, Fully Jacketed)▪Please contact us for customized system.
300mL~6L
Laboratory modelLaboratory model Plant modelPlant model
without RingBa�es
with RingBa�es
Asahi 50LTriple walled
Asahi Glassplant Inc.AGI141207
Heat transfer efficiency
Easy scale up
Minimum dead space at bottom
Blue Label : Standard systemQuick start
Black Label :High performanceCustomization
What is Black / Blue Label?
Price
FunctionalityCapacity
Blue Label
Gold Label
Platinum Label
Plant modelPlant model
Stirrer shaft can be easily mount and remove from main unit.
Reaction Unit with hand liftReaction Unit with hand lift
Black Label
Blue Label Blue Label
Laboratory modelLaboratory model
[CENTER]
Reaction Unit with hand lift : Reactor Volume : 6L, 10LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)•The system does not include overhead stirrer and thermostat.▪Please contact us for customized system.
[RIGHT]
Plant model: Reactor Volume : 6 ~ 60L (Triple Walled), DN : 400 (Max) 6 ~ 100L (Double Walled), DN : 450 (Max)Reactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)▪Please contact us for customized system.
We designaccording to
your imagination
Product OverviewReaction UnitFilter ReactorPressure ReactorThin Film EvaporatorMolecular Distillation SystemRotary Evaporator
ISO9001:2008 ISO14001:2004
Company Name :
Head Office :
Establishment :
Asahi Glassplant Inc.1978 Takahama, Arao, Kumamoto, Japan 864-0025Phone : +81-968-68-2121 Fax : +81-968-68-2125E-mail : [email protected] 1950
http://www.agi.co.jp/
Design and manufacture of equipment made of borosili-cate glass and quartz glass (for use in laboratories), glass plant equipment, semiconductors, optical fibers, amongst others.
With over 60 years experience in the production of specialized glassware and processing equipment, Asahi Seisakusho takes pride in understanding the needs and concerns of the chemical processing professionals and researchers who rely on its prod-ucts.
Asahi's products form the backbone of the chemical processing industry, but they are far from standard: even the most familiar-looking system has been optimized to achieve the highest possible levels of performance, safety, ease of use and maintenance.
This is innovation born from the wish lists of users, made possible by the expertise of master craftsmen.
http://www.agi.co.jp
Gold LabelGold Label
Unit 29 Hall Barn Road Industrial EstateIslehamCambridgeshireCB7 5RJ
Telephone : +44 (0)1638 781 709Fax : +44 (0)1638 781 706Email : [email protected]
Distributor / Agents
Thin Film Evaporator Molecular Distillation System
Fully corrosion resistant model also available. Evaporation Surface Area max 1.5m2 (DN450)
Jacketed Evaporator also availablewith ring baffles.
Evaporation Performance
0.0
0.5
1.0
1.5
2.0
20 30 40 50 60 70 80
Eva
pora
ting
perfo
rman
ce (k
g/hr
)
Temperature difference, jacket-vapor (°C)
WaterEthanolAcetoneExperimental condition
▪Pressure : Atmospheric pressure▪Flow rate of heat transfer fluid : 25L/min
Thin Film Evaporator “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are
made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer,
circulator, chiller and vacuum pump.
Thin Film Evaporator : Evaporation Surface Area : 0.05m2 (60A) to 1.5m2 (450A) Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube:±0.02 (60A) to ±0.8mm (450A)
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.
▪ Sealing : Magnetic coupling ▪ Please contact us for customized
system.
Molecular Distillation System : Evaporation Surface Area : 0.05m2 (60A) to 0.33m2 (150A)Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.5mm (150A)▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and
quartz glass.▪ Sealing : Magnetic coupling▪ Please contact us for customized system.
(2000)
660
Thermal �uid
Thermal �uid
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Circulator
Chiller
Vacuum Pump
Vacuum Controller
Overhead Stirrer
(2000)
660
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Thermal �uid
Thermal �uid
Circulator
Vacuum Pump
Vacuum Controller
Overhead Stirrer
Chiller
Chiller
Blue Label
Fully corrosion resistant model also available.
Blue Label
Molecular Distillation System “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer, circulator, chiller and vacuum pump.
Excellent process visibilityExcellent process visibility Jacketed Dropping FunnelJacketed Dropping FunnelJacketed Dropping Funnel
Filter Reactor
Reaction + Filtration Filter ReactorEasy Operation
Easy OperationEasy Operation
Filter Reactor : Reactor Capacity: 5L, 10L, 20LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.▪ Please contact us for customized system.
Filter Reactor “Blue Label” : Reactor Capacity: 1L, 2LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.
1L Filter Reactor1L Filter Reactor
Blue LabelBlue Label
10L Filter Reactor10L Filter Reactor
50, 100, and 200LRotary Evaporators
[TOP]Shower and Rotation flask with Sampling hole. (PTFE screw cap) *optional
[LEFT]Patented flask handling carts that make it possible for a single operator to mount and remove 50,100, and even 200L flasks.
Flask handling cartsFlask handling carts 200L Rotary evaporator200L Rotary evaporator
ShowerShower
PTFE screw capPTFE screw cap
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316 and perfluor.
▪ Support Structure [Poly-carbonate sliding window, epoxy-coating]▪ The system does not include overhead stirrer circulator and chiller.
ASGA-"Capacity"-D-D-F-DV-DV-F
ASGA-"Capacity"-T-T-F-TV-TV-F
―●―●―●―●
――●●――●●
DoubleWalled
TripleWalled
Model Capacity DrainvalveType
Triple Walled Type Double Walled Type
500ml•
1,000ml•
1,500ml
RingBuffles
1L Pressure Reactor Double Walled Type1L Pressure Reactor Double Walled Type
Pressure Reactor : Reactor Capacity: 500mL, 1L, 1.5LReactor Type: Double Walled and Triple WalledOperating pressure: -1bar g (full vacuum) to +12bar g (+1.2MPa)Operating temperature: -90°C to +200 °C▪ The system does not include overhead stirrer.▪ Please contact us for customized system.
The process can be monitored visually at all times.
Gold Label
Gold Label
Gold LabelBlue Label
Rotary EvaporatorPressure Reactor
Thin Film Evaporator Molecular Distillation System
Fully corrosion resistant model also available. Evaporation Surface Area max 1.5m2 (DN450)
Jacketed Evaporator also availablewith ring baffles.
Evaporation Performance
0.0
0.5
1.0
1.5
2.0
20 30 40 50 60 70 80
Eva
pora
ting
perfo
rman
ce (k
g/hr
)
Temperature difference, jacket-vapor (°C)
WaterEthanolAcetoneExperimental condition
▪Pressure : Atmospheric pressure▪Flow rate of heat transfer fluid : 25L/min
Thin Film Evaporator “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are
made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer,
circulator, chiller and vacuum pump.
Thin Film Evaporator : Evaporation Surface Area : 0.05m2 (60A) to 1.5m2 (450A) Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube:±0.02 (60A) to ±0.8mm (450A)
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.
▪ Sealing : Magnetic coupling ▪ Please contact us for customized
system.
Molecular Distillation System : Evaporation Surface Area : 0.05m2 (60A) to 0.33m2 (150A)Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.5mm (150A)▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and
quartz glass.▪ Sealing : Magnetic coupling▪ Please contact us for customized system.
(2000)
660
Thermal �uid
Thermal �uid
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Circulator
Chiller
Vacuum Pump
Vacuum Controller
Overhead Stirrer
(2000)
660
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Thermal �uid
Thermal �uid
Circulator
Vacuum Pump
Vacuum Controller
Overhead Stirrer
Chiller
Chiller
Blue Label
Fully corrosion resistant model also available.
Blue Label
Molecular Distillation System “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer, circulator, chiller and vacuum pump.
Excellent process visibilityExcellent process visibility Jacketed Dropping FunnelJacketed Dropping FunnelJacketed Dropping Funnel
Filter Reactor
Reaction + Filtration Filter ReactorEasy Operation
Easy OperationEasy Operation
Filter Reactor : Reactor Capacity: 5L, 10L, 20LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.▪ Please contact us for customized system.
Filter Reactor “Blue Label” : Reactor Capacity: 1L, 2LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.
1L Filter Reactor1L Filter Reactor
Blue LabelBlue Label
10L Filter Reactor10L Filter Reactor
50, 100, and 200LRotary Evaporators
[TOP]Shower and Rotation flask with Sampling hole. (PTFE screw cap) *optional
[LEFT]Patented flask handling carts that make it possible for a single operator to mount and remove 50,100, and even 200L flasks.
Flask handling cartsFlask handling carts 200L Rotary evaporator200L Rotary evaporator
ShowerShower
PTFE screw capPTFE screw cap
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316 and perfluor.
▪ Support Structure [Poly-carbonate sliding window, epoxy-coating]▪ The system does not include overhead stirrer circulator and chiller.
ASGA-"Capacity"-D-D-F-DV-DV-F
ASGA-"Capacity"-T-T-F-TV-TV-F
―●―●―●―●
――●●――●●
DoubleWalled
TripleWalled
Model Capacity DrainvalveType
Triple Walled Type Double Walled Type
500ml•
1,000ml•
1,500ml
RingBuffles
1L Pressure Reactor Double Walled Type1L Pressure Reactor Double Walled Type
Pressure Reactor : Reactor Capacity: 500mL, 1L, 1.5LReactor Type: Double Walled and Triple WalledOperating pressure: -1bar g (full vacuum) to +12bar g (+1.2MPa)Operating temperature: -90°C to +200 °C▪ The system does not include overhead stirrer.▪ Please contact us for customized system.
The process can be monitored visually at all times.
Gold Label
Gold Label
Gold LabelBlue Label
Rotary EvaporatorPressure Reactor
Thin Film Evaporator Molecular Distillation System
Fully corrosion resistant model also available. Evaporation Surface Area max 1.5m2 (DN450)
Jacketed Evaporator also availablewith ring baffles.
Evaporation Performance
0.0
0.5
1.0
1.5
2.0
20 30 40 50 60 70 80
Eva
pora
ting
perfo
rman
ce (k
g/hr
)
Temperature difference, jacket-vapor (°C)
WaterEthanolAcetoneExperimental condition
▪Pressure : Atmospheric pressure▪Flow rate of heat transfer fluid : 25L/min
Thin Film Evaporator “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are
made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer,
circulator, chiller and vacuum pump.
Thin Film Evaporator : Evaporation Surface Area : 0.05m2 (60A) to 1.5m2 (450A) Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube:±0.02 (60A) to ±0.8mm (450A)
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.
▪ Sealing : Magnetic coupling ▪ Please contact us for customized
system.
Molecular Distillation System : Evaporation Surface Area : 0.05m2 (60A) to 0.33m2 (150A)Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.5mm (150A)▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and
quartz glass.▪ Sealing : Magnetic coupling▪ Please contact us for customized system.
(2000)
660
Thermal �uid
Thermal �uid
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Circulator
Chiller
Vacuum Pump
Vacuum Controller
Overhead Stirrer
(2000)
660
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Thermal �uid
Thermal �uid
Circulator
Vacuum Pump
Vacuum Controller
Overhead Stirrer
Chiller
Chiller
Blue Label
Fully corrosion resistant model also available.
Blue Label
Molecular Distillation System “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer, circulator, chiller and vacuum pump.
Excellent process visibilityExcellent process visibility Jacketed Dropping FunnelJacketed Dropping FunnelJacketed Dropping Funnel
Filter Reactor
Reaction + Filtration Filter ReactorEasy Operation
Easy OperationEasy Operation
Filter Reactor : Reactor Capacity: 5L, 10L, 20LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.▪ Please contact us for customized system.
Filter Reactor “Blue Label” : Reactor Capacity: 1L, 2LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.
1L Filter Reactor1L Filter Reactor
Blue LabelBlue Label
10L Filter Reactor10L Filter Reactor
50, 100, and 200LRotary Evaporators
[TOP]Shower and Rotation flask with Sampling hole. (PTFE screw cap) *optional
[LEFT]Patented flask handling carts that make it possible for a single operator to mount and remove 50,100, and even 200L flasks.
Flask handling cartsFlask handling carts 200L Rotary evaporator200L Rotary evaporator
ShowerShower
PTFE screw capPTFE screw cap
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316 and perfluor.
▪ Support Structure [Poly-carbonate sliding window, epoxy-coating]▪ The system does not include overhead stirrer circulator and chiller.
ASGA-"Capacity"-D-D-F-DV-DV-F
ASGA-"Capacity"-T-T-F-TV-TV-F
―●―●―●―●
――●●――●●
DoubleWalled
TripleWalled
Model Capacity DrainvalveType
Triple Walled Type Double Walled Type
500ml•
1,000ml•
1,500ml
RingBuffles
1L Pressure Reactor Double Walled Type1L Pressure Reactor Double Walled Type
Pressure Reactor : Reactor Capacity: 500mL, 1L, 1.5LReactor Type: Double Walled and Triple WalledOperating pressure: -1bar g (full vacuum) to +12bar g (+1.2MPa)Operating temperature: -90°C to +200 °C▪ The system does not include overhead stirrer.▪ Please contact us for customized system.
The process can be monitored visually at all times.
Gold Label
Gold Label
Gold LabelBlue Label
Rotary EvaporatorPressure Reactor
Thin Film Evaporator Molecular Distillation System
Fully corrosion resistant model also available. Evaporation Surface Area max 1.5m2 (DN450)
Jacketed Evaporator also availablewith ring baffles.
Evaporation Performance
0.0
0.5
1.0
1.5
2.0
20 30 40 50 60 70 80
Eva
pora
ting
perfo
rman
ce (k
g/hr
)
Temperature difference, jacket-vapor (°C)
WaterEthanolAcetoneExperimental condition
▪Pressure : Atmospheric pressure▪Flow rate of heat transfer fluid : 25L/min
Thin Film Evaporator “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are
made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer,
circulator, chiller and vacuum pump.
Thin Film Evaporator : Evaporation Surface Area : 0.05m2 (60A) to 1.5m2 (450A) Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube:±0.02 (60A) to ±0.8mm (450A)
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.
▪ Sealing : Magnetic coupling ▪ Please contact us for customized
system.
Molecular Distillation System : Evaporation Surface Area : 0.05m2 (60A) to 0.33m2 (150A)Max. Temperature : +230 °C (Jacket)Inner diameter precision in the evaporation tube: ±0.02 (60A) to ±0.5mm (150A)▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, SS316 and
quartz glass.▪ Sealing : Magnetic coupling▪ Please contact us for customized system.
(2000)
660
Thermal �uid
Thermal �uid
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Circulator
Chiller
Vacuum Pump
Vacuum Controller
Overhead Stirrer
(2000)
660
1660
Thermal �uid
Thermal �uid
Chilled water
Chilled water
Thermal �uid
Thermal �uid
Circulator
Vacuum Pump
Vacuum Controller
Overhead Stirrer
Chiller
Chiller
Blue Label
Fully corrosion resistant model also available.
Blue Label
Molecular Distillation System “Blue Label” : Evaporation Surface Area : 0.05m2 (60A)Max. Temperature : +230 °C (Jacket)Max. Rotation Speed : 600rpm▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316.▪ Sealing : Magnetic coupling▪ The system does not include overhead stirrer, circulator, chiller and vacuum pump.
Excellent process visibilityExcellent process visibility Jacketed Dropping FunnelJacketed Dropping FunnelJacketed Dropping Funnel
Filter Reactor
Reaction + Filtration Filter ReactorEasy Operation
Easy OperationEasy Operation
Filter Reactor : Reactor Capacity: 5L, 10L, 20LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.▪ Please contact us for customized system.
Filter Reactor “Blue Label” : Reactor Capacity: 1L, 2LReactor Type: Double WalledOperating pressure: -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature: -90°C to +200 °C (∆T: 110°C)▪ The system does not include overhead stirrer circulator and chiller.
1L Filter Reactor1L Filter Reactor
Blue LabelBlue Label
10L Filter Reactor10L Filter Reactor
50, 100, and 200LRotary Evaporators
[TOP]Shower and Rotation flask with Sampling hole. (PTFE screw cap) *optional
[LEFT]Patented flask handling carts that make it possible for a single operator to mount and remove 50,100, and even 200L flasks.
Flask handling cartsFlask handling carts 200L Rotary evaporator200L Rotary evaporator
ShowerShower
PTFE screw capPTFE screw cap
▪ The parts that come into contact with fluid are made of borosilicate glass 3.3, PTFE, and SS316 and perfluor.
▪ Support Structure [Poly-carbonate sliding window, epoxy-coating]▪ The system does not include overhead stirrer circulator and chiller.
ASGA-"Capacity"-D-D-F-DV-DV-F
ASGA-"Capacity"-T-T-F-TV-TV-F
―●―●―●―●
――●●――●●
DoubleWalled
TripleWalled
Model Capacity DrainvalveType
Triple Walled Type Double Walled Type
500ml•
1,000ml•
1,500ml
RingBuffles
1L Pressure Reactor Double Walled Type1L Pressure Reactor Double Walled Type
Pressure Reactor : Reactor Capacity: 500mL, 1L, 1.5LReactor Type: Double Walled and Triple WalledOperating pressure: -1bar g (full vacuum) to +12bar g (+1.2MPa)Operating temperature: -90°C to +200 °C▪ The system does not include overhead stirrer.▪ Please contact us for customized system.
The process can be monitored visually at all times.
Gold Label
Gold Label
Gold LabelBlue Label
Rotary EvaporatorPressure Reactor
Glass RingBa�es
ID:Height 1:1.2 1:2.5
JacketVolume Minimum Large
Others
Reaction Unit
Reaction Unit “Blue Label” : [LEFT]
Laboratory model: Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 5LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)All vessels use the same cover and Height-adjustable stand.
[RIGHT]
Plant model: Reactor Volume : 10L, 20L, 30L, 50L, 100LReactor Type : Double WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 110°C
All reactors are designed without dead space to ensure complete drainage.They are equipped with cocks spring loaded to guarantee a leak free seal over the entire tempera-ture range at all times. The design complies with GMP standards.
Ordinary Jacketed Reactor Asahi Triple Walled Reactor
All triple walled reactors are designed to keep the Height (H) / ID (W) ratio within 1 to 1.5 for structural security, perfor-mance and easy scale up.
50L Triple Walledby others (DN300)
Asahi 50L Triple Walled (DN400)
Asahi triple walled reactors are fitted with a vacuum jacket and glass ring baffles. The vacuum jacket virtually eliminates all heat losses to the atmosphere allowing the process to be monitored without frost formation on the jacket for operations below the freezing point. The jacket is extended over the service nozzle.
The glass ring baffles force the heat transfer fluid to circulate evenly through-out the jacket and to promote turbulent flow for efficient heat transfer. ASAHI believes that jacket temperature must be precisely controlled in order to control the process temperature. Only ASAHI offers this advanced design.
6L~6L~
Reaction Unit : [LEFT]
Laboratory model : Reactor Volume : 300mL, 500mL, 1L, 2L, 3L, 6LReactor Type : Double Walled, Fully Jacketed and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled, Fully Jacketed)▪Please contact us for customized system.
300mL~6L
Laboratory modelLaboratory model Plant modelPlant model
without RingBa�es
with RingBa�es
Asahi 50LTriple walled
Asahi Glassplant Inc.AGI141207
Heat transfer efficiency
Easy scale up
Minimum dead space at bottom
Blue Label : Standard systemQuick start
Black Label :High performanceCustomization
What is Black / Blue Label?
Price
FunctionalityCapacity
Blue Label
Gold Label
Platinum Label
Plant modelPlant model
Stirrer shaft can be easily mount and remove from main unit.
Reaction Unit with hand liftReaction Unit with hand lift
Black Label
Blue Label Blue Label
Laboratory modelLaboratory model
[CENTER]
Reaction Unit with hand lift : Reactor Volume : 6L, 10LReactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)•The system does not include overhead stirrer and thermostat.▪Please contact us for customized system.
[RIGHT]
Plant model: Reactor Volume : 6 ~ 60L (Triple Walled), DN : 400 (Max) 6 ~ 100L (Double Walled), DN : 450 (Max)Reactor Type : Double Walled and Triple WalledOperating pressure : -1bar g (full vacuum) to +0.4bar g (+0.04MPa)Operating temperature : -110°C to +230 °C∆T : 60°C (Triple Walled), 110°C (Double Walled)▪Please contact us for customized system.
We designaccording to
your imagination
Product OverviewReaction UnitFilter ReactorPressure ReactorThin Film EvaporatorMolecular Distillation SystemRotary Evaporator
ISO9001:2008 ISO14001:2004
Company Name :
Head Office :
Establishment :
Asahi Glassplant Inc.1978 Takahama, Arao, Kumamoto, Japan 864-0025Phone : +81-968-68-2121 Fax : +81-968-68-2125E-mail : [email protected] 1950
http://www.agi.co.jp/
Design and manufacture of equipment made of borosili-cate glass and quartz glass (for use in laboratories), glass plant equipment, semiconductors, optical fibers, amongst others.
With over 60 years experience in the production of specialized glassware and processing equipment, Asahi Seisakusho takes pride in understanding the needs and concerns of the chemical processing professionals and researchers who rely on its prod-ucts.
Asahi's products form the backbone of the chemical processing industry, but they are far from standard: even the most familiar-looking system has been optimized to achieve the highest possible levels of performance, safety, ease of use and maintenance.
This is innovation born from the wish lists of users, made possible by the expertise of master craftsmen.
http://www.agi.co.jp
Gold LabelGold Label
Unit 29 Hall Barn Road Industrial EstateIslehamCambridgeshireCB7 5RJ
Telephone : +44 (0)1638 781 709Fax : +44 (0)1638 781 706Email : [email protected]
Distributor / Agents