rca incident report

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Incident Report Incident Report For Internal Use Only  Report Date: Feb. 12, 2014  Start Date: Feb. 12, 2014  Report Number: 1 I. Problem Definition  What: Unit #7 Tripped  When: 1/1/2013 @ 10:14 am  Where: HTPS  Significance: Costs of Maintenance & Lost Revenues of 29,000 JD  Safety: N/A  Environment: Gas Emissions, Noise from Startup  Revenue: -20,000 JD Availability  Cost: 9,000 JD Maintenance Spare Parts Used & Startup Costs  Frequency: Once  II. Executive Summary  Unit #7 Tripped, caused by C.B. opened, caused by 86U activated, caused by electrical generator protection, caused by AVR system failed, caused by 60-90 relay operated, caused by 90 lead relay operated, caused by frequency converter failed, caused by no maintenance & Aging. III. Solutions  Causes Solutions Owner Due Date Causes Solutions Owner Due Date Frequency Converter Failed Frequency Converter Replacement Shehadeh Seaifan Feb. 12, 2014 Frequency Converter Failed Frequency Converter Replacement Shehadeh Seaifan Feb. 12, 2014 No Maintenance Implementing New PM schedule Shehadeh Seaifan Feb. 19, 2014 No Maintenance Implementing New PM schedule Shehadeh Seaifan Feb. 19, 2014 No Maintenance Check Further Maintenance from OEM Shehadeh Seaifan Feb. 19, 2014 No Maintenance Check Further Maintenance from OEM Shehadeh Seaifan Feb. 19, 2014 No Maintenance Check Further Maintenance from Electronics Section I&C Section Head Feb. 19, 2014 No Maintenance Check Further Maintenance from Electronics Section I&C Section Head Feb. 19, 2014 Aging Using Air Conditioning for the AVR panel to cool down electronic components to increase life expectancy Shehadeh Seaifan Feb. 19, 2014 Aging Using Air Conditioning for the AVR panel to cool down electronic components to increase life expectancy Shehadeh Seaifan Feb. 19, 2014 IV. Team Members  Name Email Member Info Name Email Member Info Sultan Al-Sharary s.sharari@cegco.com.jo Electrical Protection Section Head Sultan Al-Sharary s.sharari@cegco.com.jo Electrical Protection Section Head Ahmad Al-Ghodran alghodran@cegco.com.jo HTPS Plant Manager Ahmad Al-Ghodran alghodran@cegco.com.jo HTPS Plant Manager Shehadeh Seaifan s_seaifan@cegco.com.jo HTPS Electrical Maintenance Section Head Shehadeh Seaifan s seaifan@cegco.com.jo HTPS Electrical Maintenance Section Head Izzeddeen Rabbaa e.rabbaa@cegco.com.jo HTPS HSE Engineer Izzeddeen Rabbaa e.rabbaa@cegco.com.jo HTPS HSE Engineer Hasan Al-Salhi h.alsalhi@cegco.com.jo HTPS Shift Charge Engineer Hasan Al-Salhi h.alsalhi@cegco.com.jo HTPS Shift Charge Engineer I&C Section Head I&C Section Head V. Notes  

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Incident Report

 

Incident Report

For Internal Use Only

 Report Date: Feb. 12, 2014

 Start Date: Feb. 12, 2014

 Report Number: 1

I. Problem Definition What: Unit #7 Tripped

 When: 1/1/2013 @ 10:14 am

 Where: HTPS

 Significance: Costs of Maintenance & Lost Revenues of 29,000 JD

 Safety: N/A

 Environment: Gas Emissions, Noise from Startup

 Revenue: -20,000 JD Availability

 Cost: 9,000 JD Maintenance Spare Parts Used & Startup Costs

 Frequency: Once

 

II. Executive Summary Unit #7 Tripped, caused by C.B. opened, caused by 86U activated, caused by electrical generator

protection, caused by AVR system failed, caused by 60-90 relay operated, caused by 90 lead relay

operated, caused by frequency converter failed, caused by no maintenance & Aging.

III. Solutions Causes Solutions Owner Due Date

 

Causes Solutions Owner Due Date

Frequency Converter

Failed

Frequency Converter

Replacement

Shehadeh Seaifan Feb. 12, 2014

 

Frequency Converter

Failed

Frequency Converter

Replacement

Shehadeh Seaifan Feb. 12, 2014

No Maintenance Implementing New PM

schedule

Shehadeh Seaifan Feb. 19, 2014

 

No Maintenance Implementing New PM

schedule

Shehadeh Seaifan Feb. 19, 2014

No Maintenance Check Further

Maintenance from OEM

Shehadeh Seaifan Feb. 19, 2014

 

No Maintenance Check Further

Maintenance from OEM

Shehadeh Seaifan Feb. 19, 2014

No Maintenance Check Further

Maintenance from

Electronics Section

I&C Section Head Feb. 19, 2014

 

No Maintenance Check Further

Maintenance from

Electronics Section

I&C Section Head Feb. 19, 2014

Aging Using Air Conditioning

for the AVR panel to cool

down electronic

components to increase

life expectancy

Shehadeh Seaifan Feb. 19, 2014

 

Aging Using Air Conditioning

for the AVR panel to cool

down electronic

components to increase

life expectancy

Shehadeh Seaifan Feb. 19, 2014

IV. Team Members Name Email Member Info

 

Name Email Member Info

Sultan Al-Sharary [email protected] Electrical Protection Section Head

 

Sultan Al-Sharary [email protected] Electrical Protection Section Head

Ahmad Al-Ghodran [email protected] HTPS Plant Manager

 

Ahmad Al-Ghodran [email protected] HTPS Plant Manager

Shehadeh Seaifan [email protected] HTPS Electrical Maintenance

Section Head

 

Shehadeh Seaifan [email protected] HTPS Electrical Maintenance

Section Head

Izzeddeen Rabbaa [email protected] HTPS HSE Engineer

 

Izzeddeen Rabbaa [email protected] HTPS HSE Engineer

Hasan Al-Salhi [email protected] HTPS Shift Charge Engineer

 

Hasan Al-Salhi [email protected] HTPS Shift Charge Engineer

I&C Section Head

 

I&C Section Head

V. Notes 

 

  1. The Realitychart and Incident Report have been finalized. 2. Some causes have been purposefully left off the chart.

 

VI. References 1. Deleted