raychem icestop installation and operation manual for roof ...€¦ · 7 test procedures 52 ......
TRANSCRIPT
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IceStop System
INSTALLATION AND OPERATION MANUAL FOR ROOF AND GUTTER DE-ICING SYSTEMS
THERMAl MANAGEMENT WWW.PENTAIRTHERMAl.COM
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ii Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
Important Safeguards and Warnings
WARNING: FIRE AND SHOCK HAZARD.
IceStop roof and gutter de-icing systems must be installed correctly to ensure proper operation and to prevent shock and fire. Read these important warnings and carefully follow all the installation instructions.
•To minimize the risk of fire from sustained electrical arcing if the heating cable is damaged or improperly installed and to comply with Thermal Management requirements, agency certifications, and national electrical codes, ground-fault equipment protection must be used on each heating cable branch circuit. Arcing may not be stopped by conventional circuit breakers.
•Approvals and performance are based on the use of Raychem parts only. Do not substitute parts or use vinyl electrical tape.
•Bus wires will short if they contact each other. Keep bus wires separated.
•Connection kits and cable ends must be kept dry before and during installation.
•The black heating cable core and fibers are conduc-tive and can short. They must be properly insulated and kept dry.
•Damaged bus wires can overheat or short. Do not break bus wire strands when scoring the jacket or core.
•Damaged heating cable or connection kits can cause electrical shock, arcing or fire. Do not attempt to repair or energize damaged cable. Remove damaged sections at once and replace them with a new length using the appropriate Raychem splice kit. Replace damaged connection kits.
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iiiRaychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
Table of Contents
1 General Information 11.1 UseoftheManual 11.2 IceStopApplications 11.3 SafetyGuidelines 21.4 TypicalRoofandGutterSystem 31.5 Approvals 61.6 Warranty 6
2 Pre-Installation Checks 72.1 CheckMaterials 72.2 ConnectionKitsandAccessories 82.3 ReviewtheDesign 12
3 Heating Cable Installation 133.1 HeatingCableHandling 133.2 ProtectingtheHeatingCable 143.3 VisualInspection 143.4 HeatingCableLayout 15
4 Attachment Methods 294.1 Overview 294.2 RoofAttachmentMethods 304.3 AttachmentMethodsforOtherAreas 35
5 Control, Monitoring and Power Distribution 395.1 ControlSystems 395.2 PowerDistribution 44
6 Commissioning and Preventive Maintenance 486.1 SystemStart-upandOperation 486.2 InsulationResistance(Megohmmeter)Test 486.3 ContinuityTest 51
7 Test Procedures 527.1 Tests 527.2 InsulationResistanceTest–Test1 527.3 InsulationResistance(Megohmmeter)Test 537.4 FaultLocationTests 56
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iv Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
8 Troubleshooting Guide 60
9 Installation and Inspection Records 66
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1Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
1 General Information
1.1 Use of the ManualThismanualcoverstheinstallationofRaychemIceStoproofandgutterde-icingsystem.Themanualcoversgeneralheatingcableinstallationproceduresandspecificinstallationdetailsandshowsavailableconnectionkits.Themanualalsodiscussescontrols,testing,andperiodicmaintenance.
Thismanualassumesthattheproperroofandgutterde-icingdesignhasbeencompletedaccordingtotheRoofandGutterDe-Icing:IceStopSystemDesignGuide(H56070).
OnlytheapplicationsdescribedinSection 1.2areapprovedbyThermalManagementforIceStopsystemswhenusedwithapprovedRaychemconnectionkits.TheinstructionsinthismanualandtheinstallationinstructionsincludedwiththeconnectionkitsmustbefollowedfortheThermalManagementwarrantytoapply.ContactyourThermalManagementrepresentativeforotherapplicationsandproducts.
1.2 IceStop ApplicationsRaychemIceStopisaroofandgutterde-icingsystemthatprovidesdrainpathsforthefollowingapplications:•Roofsmadefromstandardroofingmaterials,includingshake,shingle,rubber,tar,wood,metal,andplastic.
•Guttersmadefromstandardmaterials,includingmetal,plastic,andwood.
•Downspoutsmadefromstandardmaterials,includingmetalandplastic.
TheguidedoesnotprovideinformationforusinganIceStopsystemforthefollowingapplications:•Preventingsnowmovementonroofs—IceStopwillnotkeepsnoworicefromfallingofftheroof.IceStopisdesignedtoremovemeltwater,notaccumulatedsnow.Snowfencesorsnowguardsshouldbeusedtoeliminatesnowmovement.
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2 Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
1 General Information
Forthenamesofmanufacturersofsnowguardsorsnowfences,contactyourThermalManagementrepresentative,orcontactusdirectlyat(800)545-6258.
•Meltingsnowonaroofand/orreductionofsnowload—IceStopisdesignedtoremovemeltwater,notaccumulatedsnow.
Ifyourapplicationconditionsaredifferent,orifyouhaveanyquestions,contact:Thermal Management7433HarwinDriveHouston,TX77036USATel: +1.800.545.6258Tel: +1.650.216.1526Fax: +1.800.527.5703Fax: [email protected]
1.3 Safety GuidelinesThesafetyandreliabilityofanyheat-tracingsystemdependsonthequalityoftheproductsselectedandthemannerinwhichtheyareinstalledandmaintained.Incorrectdesign,handling,installation,ormaintenanceofanyofthesystemconnectionkitscoulddamagethede-icingsystemortheroofandmayresultininadequatede-icing,electricshock,orfire.Tominimizetheserisksandtoensurethatthesystemperformsreliably,readandcarefullyfollowtheinformation,warnings,andinstructionsinthisguide.
•Importantinstructionsaremarked Important
•Warningsaremarked WARNING
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1 General Information
1.4 Typical Roof and Gutter SystemIcedamscancausewateringressintobuildingsandgeneratedangerousicicles.AnIceStopsystemcanhelppreventicedamsandiciclesbymaintainingacontinuouspathformeltwatertodrainfromtheroof.Aslongasaheatedpathfromtherooftoasafedischargeareaismaintained,icedamswillnotform.TheIceStopsystemcanbeusedonroofsandvalleysandindownspoutsandguttersmadefromalltypesofstandardroofingmaterials,includingmetal,plastic,wood,shake/shingle,rubber,andtar.
TheIceStopsystemisintendedtoprovidedrainpaths.AtypicalsystemisshowninFigure1.
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1 General Information
Power Connection Kits Splice Kits Attachment Kits Tee Kits
Gutter Sensor Downspout Hanger Kit End Seal Kit
Heating Cable
Lighted End
Power Distribution Panel
APS-4
SUPPLYSNOW
HEATERGROUND FAULT
GROUND FAULT
HEATER CYCLERESETTEST
HOLD ON TIME (HRS)
Snow/Ice Melting Controller
SUPPLY : 277 VAC, 50/60HZZ, 35VA
HEATER: 377 VAC, 40 AMP. MAX RESIS
USE ONLY COPPER CONDUCTORS HAVING
SUFFICIENT AMPACITY.
SEE INSTALLATION INSTRUCTIONS
WARNING
DANGER OF ELECTRICAL SHOCK OR ELCTROCUTION
Lethal voltages are present beneath this cover. Servicee by
qualified personnel only. More than one disconnect may be
required to de-energize this control for servicing.
GROUND FAULT
GROUND FAULT
HEATER CYCLE
HOLD ON TIME (HRS)
SNOW
HEATERGROUND FAULT
GROUND FAULT
HEATER CYCLERESETTEST
HOLD ON TIME (HRS)
SUPPLY : 277 VAC, 50/60HZZ, 35VA
HEATER: 377 VAC, 40 AMP. MAX RESIS
USE ONLY COPPER CONDUCTORS HAVING
SUFFICIENT AMPACITY.
SEE INSTALLATION INSTRUCTIONS
WARNING
DANGER OF ELECTRICAL SHOCK OR ELCTROCUTION
Lethal voltages are present beneath this cover. Servicee by
qualified personnel only. More than one disconnect may be
required to de-energize this control for servicing.
APS-4
SUPPLY
Snow/Ice Melting Controller
Snow Controller
Figure 1: IceStop Roof and Gutter De-Icing System
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1 General Information
Power Connection Kits Splice Kits Attachment Kits Tee Kits
Gutter Sensor Downspout Hanger Kit End Seal Kit
Heating Cable
Lighted End
Power Distribution Panel
APS-4
SUPPLYSNOW
HEATERGROUND FAULT
GROUND FAULT
HEATER CYCLERESETTEST
HOLD ON TIME (HRS)
Snow/Ice Melting Controller
SUPPLY : 277 VAC, 50/60HZZ, 35VA
HEATER: 377 VAC, 40 AMP. MAX RESIS
USE ONLY COPPER CONDUCTORS HAVING
SUFFICIENT AMPACITY.
SEE INSTALLATION INSTRUCTIONS
WARNING
DANGER OF ELECTRICAL SHOCK OR ELCTROCUTION
Lethal voltages are present beneath this cover. Servicee by
qualified personnel only. More than one disconnect may be
required to de-energize this control for servicing.
Snow Controller
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1 General Information
1.5 ApprovalsTheIceStoproofandgutterde-icingsystemisULListed,CSACertified,andFMApprovedforuseinnonhazardousareas.GM-1XTandGM-2XTarealsoFMApprovedforuseinClassI,Division2hazardouslocations.
1.6 WarrantyThermalManagement'limitedstandardwarrantyappliestoallproducts.Youcanaccessthecompletewarrantyatwww.pentairthermal.com.Toqualifyforanextended10-yearwarranty,registeronlinewithin30daysofinstallationatwww.pentairthermal.com.
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2 Pre-Installation Checks
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2.1 Check MaterialsIfphysicaldamageisfound,theentiredamagedsec-tionmustberemovedandanewsectionofheatingcablesplicedin,usingonlyapprovedRaychemsplicekits.Donotattempttorepairthedamagedheatingcablesection.Ifthedamagecannotbefound,thecompletecircuitshouldberemovedandreplacedwithnewIceStopheatingcable.
WARNING: Shock or Fire Hazard. Damaged heating cable or connection kits can cause electrical shock, arcing, and fire. Do no attempt to energize damaged heating cable or connection kits. Replace them immediately using a new length of heating cable and the appropriate IceStop accessories.
Catalog number: GM — 1 or 2 XT X
Product family
Voltage 1 = 120 V 2 = 208-277 V
Jacket type: Fluoropolymer
Polyolefin
or
or
Figure 2: Catalog number
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2.2 Connection Kits and Accessories
TABlE 1: CONNECTION KITS
Catalog number DescriptionHeating cable allowance1
Power connection
RayClic-PC
Quickconnectpowercon-nectionkittopower1runofheatingcable.Includes1endseal.Standard pkg:1
2ft(0.6m)
RayClic-PS
Quickconnectpowercon-nectionkittopower2runsofheatingcable.Includes2endseals.Standard pkg:1
2ft(0.6m)
RayClic-PT
Quickconnectpowercon-nectionkittopower3runsofheatingcable.Includes3endseals.Standard pkg:1
3ft(1m)
RayClic-LE
AlternatelightedendsealStandard pkg:1
2ft(0.6m)
R
RayClic-X
Crossconnectiontocon-nectfourheatingcablesStandard pkg:1
8ft(2.4m)
End seal
RayClic-E
ExtraendsealStandard pkg:1
0.3ft(0.1m)
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TABlE 1: CONNECTION KITS
Catalog number DescriptionHeating cable allowance1
Junction box
FTC-P
Junctionbox1mountedHSPpowerconnectionkits.Includes1endseal.Standard pkg:1
2ft(0.6m)
Splice connection
RayClic-S
QuickconnectsplicekitStandard pkg:1
2ft(0.6m)
FTC-HST
Heat-shrinkablesplicekitStandard pkg:2
2ft(0.6m)
Tee connection
RayClic-T
QuickconnectteekitStandard pkg:1
2ft(0.6m)
FTC-HST2
Heat-shrinkableteekitStandard pkg:2
2ft(0.6m)
1 Junctionboxnotincluded.2 OneRayClic-EendsealisrequiredforeachFTC-HSTusedas
ateekit.
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TABlE 2: ATTACHMENT ACCESSORIES
Catalog number Description No. of packages required
Mounting bracket
RayClic-SB-02
RayClicwallmountingbracketStandard pkg:1
1mountingbracket/RayClicconnectionkit(exceptRayClic-E)installedonawall
GMK-RC
Mechanical(penetrating)roofclipStandard pkg:50
1boxper35'ofroofedgewhenzig-zaglayoutisused
GM-RAKE
HangerbracketStandard pkg: 1
1hangerpercableindownspoutorasrequiredformechanicalprotection
CT-CABLE-TIE UV-resistantcabletieStandard pkg: 100
Variesdependingoninstallation
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Adhesives for Metal RoofsWiththeadhesivesthatareavailabletoday,theattachmentofclipstometalroofscanbeasreliableasscrewsornailsintoawoodenroof.Theadhesivesthatperformthebestallowsomeflexibilityintheconnectionbetweentheclipandtheroofsurface.Adhesivessuchasepoxies,whichcuretoahardnonflexibleform,shouldnotbeused.Acid-curingsilicones,whicharenotasstrongandcoulddamagetheroof,alsoshouldnotbeused.
TheadhesiveslistedbelowhavebeenevaluatedbyThermalManagement.
TABlE 3: ADHESIvES FOR METAl ROOFS
Adhesive Description TimesDispensing equipment
MomentivePerformanceMaterials,Inc.RTV167
Neutral-curesiliconeadhesive
Tooling20minCure48hr
Caulkinggun
SpeedBonderH4800
Methacrylateadhesive
Tooling45–55minCure24hr
Two-partmixingdispenser
PlexusMA300 Methacrylateadhesive
Tooling15minCure16hr
Two-partmixingdispenser
PlexusMA310 Methacrylateadhesive
Tooling30minCure16hr
Two-partmixingdispenser
Important: Adhesive is not supplied by Thermal Management. Contact the manufacturers listed for information on local distributors. Follow manufac-turer’s instructions for surface preparation and instal-lation.
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Toolingtimeisthetimebetweenwhentheadhesiveismixedandbecomesunusableforinstallingmoreclips.Curetimeisthetimeneededtowaitbeforetheheatingcablecanbeinstalled.
Momentive Performance Materials, Inc. RTv 167 Silicone Adhesiveisaneutral-curesiliconeadhesive.Contact:(800)332-3390.
SpeedBonder H3300 and H4800aregeneralpurpose,two-component,room-temperaturecuring,1:1mixratio,methacrylateadhesivesystems.Contact:(800)767-8786.
Plexus MA310 and MA300aretwopartmethacry-lateadhesivesdesignedforstructuralbondingofthermoplastic,metal,andcompositeassemblies.Contact:(800)851-6692.
Pleaseconsultwitharoofingcontractorbeforepur-chasingandinstallingclipswiththeadhesives.Itisextremelyimportanttofollowtheadhesivemanufac-turer’sinstructionscarefully,especiallywithregardtosurfacepreparation.
2.3 Review the DesignHoldaprojectcoordinationmeeting.Reviewthedesignatthismeetingandensurethatthecablessuppliedmeetthedesignrequirements.
Planthelocationofalljunctionboxesandsupplypoints.ReviewtheinstallationstepsinSection3fortheparticularapplicationasseveraltradesmaybeinvolvedinthesysteminstallation.ReviewSection4onattachmentmethods.Duringthemeeting,dis-cusstheroleofeachtradeandthecontractor.
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3.1 Heating Cable Handling
Paying Out the CableMountthereelonaholderandplaceitneareitherendofthepiperuntobetraced.Useareelholderthatpaysoutsmoothlywithlittletension.Avoidjerk-ingthecablewhilepulling.
Whenpayingouttheheatingcable,AVOID:• Sharpedges• Excessivepullingforceorjerking• Kinkingorcrushing• Walkingonorrunningovertheheatingcablewith
equipment
Connection Kits and Accessories InstallationStartbyinstallingconnectionkitsandaccessoriesinlocationsindicatedonprojectdrawingsorasindi-catedin“HeatingCableLayout”beginningonthefollowingpage.
Onceallclipsanddownspouthangersareinplace,andadhesivescuredifapplicable,theheatingcablecanbeinstalled.
Startattheendsealandworkback.Besuretoleaveadriploopatconnectionkitssothatwaterwillnottrackdowntheheatingcableintothecom-ponent.Installheatingcableusingthelayoutshownin"HeatingCableLayout"onpage 15foryourapplication.• Besuretheheatingcableprovidesacontinuous
pathforwatertoflowofftheroof.• Besuretoleavedriploopswhereappropriate.• Donotexceedmaximumcircuitlengthdeter-
minedduringdesignprocessusingtheRoofandGutterDe-Icing:IceStopSystemDesignGuide(H56070).
• Besuretoloopandsecureheatingcableatthebottomofdownspoutssothattheheatingcableisnotexposedtomechanicaldamage.
• InstallaUV-resistantcabletiewherevertwoheat-ingcablesareintendedtostaytogether.
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• Testinstalledheatingcableforinsulationresistanceandcontinuity(see"Procedure"onpage 54).
3.2 Protecting the Heating CableOnmanyprojects,thereisadelaybetweeninstalla-tionoftheheatingcablesandinstallationofheatingsystemconnectionkits.Ifthereisanydelayatall,takethefollowingprecautionstoprotecttheheatingcables.• Keepcoversonjunctionboxestopreventmois-
turefromenteringthem.• Mechanicallyprotecttheheatingcablessothat
theycannotbedamagedbybeingwalkedon,runover,painted,sandblasted,burned,welded,orcut.
3.3 visual InspectionAvisualinspectionoftheIceStopsystemshouldbemadeafterinstallationiscomplete.Thisinspectionwillensure:• Properinstallationofthesystem• Nomechanicaldamage(cuts,burns,scrapes,
etc.)tocablesustainedpriortopour• Properheatingcablespacinganddepth• Properheatingcablefastening• Propertreatmentandlocationofexpansionand
controlsjoints
FurthervisualinspectionoftheIceStopsystemisrecommendedfollowinganyfurtherworkper-formedonbuildingthatmaycausedamagetothesystem.Furtherworkmayinclude,butisnotlim-itedto,roofing,gutterordownspoutmaintenanceorrepair,manualsnowremoval,installationofmechanical,electricalorcommunicationsequip-mentsuchasantennas,receivers,oraircondition-ingunits.Also,ifroofsustainsdamageofanykind,visualandfunctionalinspectionofIceStopsystemisrecommended.
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3.4 Heating Cable layoutHeatingcablelayoutdependsprimarilyontherooftypeandrooffeatures.Thefollowingsectionsshowtypicallayoutsonstandardrooftypes:• "SlopedRoof–Standard"onpage 16• "SlopedRoof–StandingSeam"onpage 17• "FlatRoof"onpage 20• "SlopedRoofwithoutGutters"onpage 21• "RoofValleys"onpage 23• "Roof/WallIntersections"onpage 24• "Gutters"onpage 25• "Downspouts"onpage 27
Important: For optimum performance, the heating cable should be in contact with snow or ice. Installing the heating cable under the roofing or the roofing materials will reduce the efficiency of the heating system. Please contact Thermal Management for assistance.
Figure3andFigure4followingillustrateseveralimportantterms:
Tracingwidth
Tracingheight
ClipsDownspouthanger
Figure 3: Front view of roof with IceStop system
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12" (30 cm)
Area where ice dams are most likely to form
Eave overhang
Exterior wall
Heating cable
Gutter
Roof
Heated area
Figure 4: Side view of roof with IceStop system
Sloped Roof – StandardForslopedroofs,icedamsmayformattheroofedge.Tomaintainacontinuouspathformeltwaterrunoff,routetheheatingcableinazig-zagpat-ternasshowninFigure5andfollowtheappropri-ateattachmentrecommendationsin“AttachmentMethods‚”page 29.Additionalheatingcablemaybeneededforothergutters,downspouts,andvalleys.
2' (60 cm)
Figure 5: layout in a zig-zag pattern
• Runheatingcableuptheroofuntilitis12inches(30cm)pasttheexteriorwallintotheheatedarea(seeFigure4).
• Installtheheatingcableontheroofinazig-zagpatternasshowninFigure5.
• Besurethattheheatingcableextendsallthewaydowntomeetwiththerunofheatingcableinthe
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gutter.Thiswillensurethatyouhaveacontinuouspathwherethemeltedwatercanflow.AttachtheheatingcablestogetherwithUV-resistantcableties.
• Table4wasusedinthedesignprocessofyourprojecttodeterminetheamountofheatingcablerequiredforastandardslopedroof.
TABlE 4: ICESTOP HEATING CABlE lENGTH FOR SlOPED ROOF – STANDARD
Eave overhang distance
Tracing width
Tracing height
Feet of heating cable per foot of roof edge
Meters of heating cable per meter of roof edge
0 2'(60cm) 12"(30cm) 2.5ft 2.5m
12"(30cm) 2'(60cm) 24"(60cm) 3.1ft 3.1m
24"(60cm) 2'(60cm) 36"(90cm) 4.2ft 4.2m
36"(90cm) 2'(60cm) 48"(120cm) 5.2ft 5.2m
Important: Attachment methods are not shown in Figure 5. For attachment methods, proceed to “Attachment Methods,” page 29.
other considerations
• Useasnowfenceorsnowguards(notshown)topreventsnowfromsliding.Extendheatingcableabovethesnowfenceatleast6inches(15cm).
• Iftherearenogutters,referto"HeatedDripEdges"onpage 37,forinformationonhowtoinstallheatingcableforthisapplication.
• Itisnotalwaysnecessarytorunheatingcablesontheroof.Ifyoudonotexperienceicedamsontheroof,installingheatingcablesonlyintheguttersanddownspoutsmaybesufficient.
Sloped Roof – Standing SeamForslopedstanding-seammetalroofs,icedamsmayformattheroofedge.Tomaintainacontinu-ouspathformeltwatertorunoff,routetheheat-ingcablealongtheseamsasshowninFigure6
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andfollowtheattachmentrecommendationsin“AttachmentMethods‚”page 29.Additionalheat-ingcablemaybeneededforgutters,downspouts,andvalleysandiscoveredinSection3.
Figure 6: layout on a standing seam room
• Runtheheatingcableuptheseamuntilitis12"(30cm)pasttheexteriorwallandintoaheatedarea,Figure4onpage 16.
• Runtheheatingcableuponesideoftheseam,loopitovertotheotherside,andreturnittothebottomofthegutter.Continuealongthebottomoftheguttertothethirdseamandrepeattheprocess(Figure5).Iftheseamsaremorethan24"(60 cm)apart,traceeveryseam.
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TABlE 5: ICESTOP HEATING CABlE lENGTH FOR SlOPED ROOF – STANDING SEAM
Eave overhang distance
Standing seam spacing
Tracing height
Feet of heating cable per foot of roof edge
Meters of heating cable per meter of roof edge
12"(30cm) 18"(45cm) 24"(60cm) 2.8ft 2.8m
24"(60cm) 18"(45cm) 36"(90cm) 3.6ft 3.6m
36"(90cm) 18"(45cm) 48"(120cm) 4.3ft 4.3m
12"(30cm) 24"(60cm) 24" (60cm) 2.4ft 2.4m
24"(60cm) 24"(60cm) 36"(90cm) 2.9ft 2.9m
36"(90cm) 24"(60cm) 48"(120cm) 3.6ft 3.6m
• Onstandardsystems,thelengthofheatingcableneededfortheroofandguttercanbedeterminedbytheformula:Heatingcablelength=[2xno.ofseamstracedx(traceheight+distancefromroofedgetogutterbot-tom)]+distancealongthegutter/roofedge
Additionalheatingcablewillbeneededforconnec-tionkitsanddownspouts.
Important: Attachment methods are not shown in Figure 5. For attachment methods, proceed to “Attachment Methods,” page 29.
other considerations
• Useasnowfenceorsnowguards(notshown)topreventsnowfromsliding.Extendheatingcableabovethesnowfenceatleast6inches(15cm).
• Iftheroofingmaterialscontinuedownthefascia,contactyourlocalThermalManagementrepre-sentativeorThermalManagementdirectlyfordesignassistance.
• Iftherearenogutters,referto"HeatedDripEdges"onpage 37,forinformationonhowtoinstallheatingcableforthisapplication.
• Itisnotalwaysnecessarytorunheatingcablesontheroof.Ifyoudonotexperienceicedamsontherooforroofdamage,installingheatingcablesonlyintheguttersanddownspoutsmaybesufficient.
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Flat RoofIcedamsmayoccuronflatroofsattheedgeflashingandatdrains.Flatroofsaretypicallypitchedtowarddrainsandthesepathsoftenbecomeobstructedbysnowandice.Tomaintainacontinuouspathformeltwatertorunoff,routetheheatingcableasshowninFigure7andfollowtheappropriateattach-mentrecommendationsin“AttachmentMethods‚”page 29.Additionalheatingcablemaybeneededfordownspouts.
Junctionbox
DrainSlope
Ice can form around drain and at roof edges where adjacent snow thaws during the day and refreezes at night.
Heating cable provides a continuous heated path to allow melt water to run off the roof before it refreezes.
Heating cable should be positioned around the perimeter and in the valleys of a flat roof. The heating cable must extend into the drain orscupper to allow the melt water to exit the roof.
Scupper
Drip loop
Figure 7: layout on a flat roof
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• Placeheatingcablearoundperimeter.• Tracevalleysfromperimetertodrain.• Extendheatingcableintointernaldownspoutsat
least12inches(30cm)intoheatedspace.• Externaldownspoutsandscuppersmustbe
treatedcarefully.Apathmustbeprovidedforthevalley/perimeterheatingcabletothepointofdis-charge(seeFigure15onpage 27).
• Toavoiddamage,donotwalkontheheatingcable.
Sloped Roof without GuttersWhenguttersarenotusedonabuilding,icedamsmayformattheroofedge.Tomaintainacontinuouspathformeltwatertorunoff,adriplooporheateddripedgemaybeused.Driploopsanddripedgesallowwatertodripfreeoftheroofedge.
RoutetheheatingcableasshowninFigure8orFigure9belowandfollowtheappropriateattach-mentrecommendationsin“AttachmentMethods‚”page 29.Additionalheatingcablemaybeneededforvalleys.
2"–3"(5–8 cm)
Figure 8: layout for heated drip loops
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IceStopheatingcable
Figure 9: layout for heated drip edge
Important: Attachment methods are not shown in the above illustrations. For attachment methods, pro-ceed to “Attachment Methods,” page 29.
other considerations
• Useasnowfenceorsnowguardstopreventsnowfromsliding(notshown).Extendheatingcableabovethesnowfenceaminimumof6inches(15 cm).
• Icewillbuilduponthesurfacesbelowthedriploopordripedgeifguttersarenotused.
• Icemayalsobuildupontheverticalsurfacesifthereisn’tasufficientoverhangorifthereisastrongwind.Useofaguttersystemwillpreventthisicebuildup.
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Roof valleysIcedamsmayformatthevalleyonaroofwheretwodifferentslopesmeet.Tomaintainacontinuouspathformeltwater,runtheheatingcableupanddownthevalleyasshowninFigure10andfollowtheappropriateattachmentrecommendationsin“AttachmentMethods‚”page 29.Additionalheat-ingcablemaybeneededfortheroofsurface,gut-ters,anddownspouts.
2/3
1/3
Figure 10: layout for a roof valley
• Tracetwo-thirdsofthewayupeachvalleywithadoublerunofheatingcable(loopupandbackonce).
• Theheatingcablemustextendintothegutter.Ifyoudon’thavegutters,theheatingcableshouldextendovertheedge2to3inches(5to8cm)toformadriploop.
• Forattachmentmethods,proceedto“AttachmentMethods‚”page 29.
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Roof/Wall IntersectionsRoof/wallintersectionscanbetreatedinthesamemannerasvalleys.Snowhasatendencytocollectatthisinterface.Providingaloopofheatingcabletwo-thirdsofthewayuptheslopewillprovideapathfortheextrameltwaterinthisareatoescape.
2"–3"
4"–6"
1/3
2/3
Figure 11: layout for a roof/wall intersection
• Extendaloopofheatingcabletwo-thirdsofthewayuptheslopeadjacenttothewall.
• Positiontheclosestheatingcableapproximately2to3inches(5to8cm)fromthewall.Positionthesecondheatingcable4to6inches(10to16cm)fromthefirst.
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GuttersIcemayaccumulateinguttersandattheroofedge.Tomaintainacontinuouspathformeltwatertorunoff,routetheheatingcableasshowninFigure12below.Additionalheatingcablemaybeneededfortheroofsurface,downspouts,andvalleys.
Figure 12: layout in standard gutters−up to 6" (16 cm) wide
• Useonerunofheatingcableinthegutter.• Noattachmenttogutterisnormallyrequired.If
attachmentisdesired,usearoofclipsuchasaRaychemGMK-RCclip.
• Continueheatingcabledowntheinsideofthedownspout.See"Downspouts"onpage 27,formoreinformation.
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Inwidegutters,snowandicecanbridgeoverthetunnelcreatedbyasingleheatingcableandpreventmeltwaterfromgettingintothegutteranddown-spouts.Tomaintainacontinuouspathformeltwatertorunoff,runtheheatingcableinthegutterasshowninFigure13belowandfollowtheappropri-ateattachmentrecommendationsin“AttachmentMethods‚”page 29.Additionalheatingcablemaybeneededfortheroofsurface,downspouts,andvalleys.
6" (15 cm) spacingmaximum
GM-RAKE
GMK-RC
Figure 13: layout in wide gutters−6" to 12" wide
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DownspoutsIcemayformindownspoutsandpreventmeltwaterfromescapingfromtheroof.Tomaintainacontinu-ouspathformeltwatertorunoff,runtheheatingcableinsidethedownspouttotheendasshowninFigure14andFigure15below.Followtheappropri-ateattachmentrecommendationsin“AttachmentMethods‚”page 29.Additionalheatingcablemaybeneededfortheroofsurface,gutters,andvalleys.
Figure 14: Heating cable at top of downspout
Drain removes melt waterbelow the frost line.
Accumulated icemay block drains.
Accumulated icecan be removed.
12"
Figure 15: Heating cable at bottom of downspout
• Ifthedownspoutendsunderground,theheatingcableshouldextendintoaheatedareaorbelowthefrostline.
• Forlow-water-flowsituations,teeingtheheatingcablesothatasinglerungoesdownthedown-spoutisusuallysufficient.Forhigh-water-flowsituations,whereambienttemperaturesoftenfallbelow–10°F(–23°C),orwhereitisn’tconvenient
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toteetheheatingcable,usetworuns—byrunningtheheatingcabledowntothebottomandthenbacktothetop.
• Leavedriploopsbelowthedownspoutatbottom.• Ifasinglerunofheatingcableisused,theend
sealshouldbeloopedbackupatleast12inches(30cm)insidethedownspout.
• Ifthedownspoutendsneartheground,waterwillrefreezeonthegroundandbuilduparoundthedownspout,eventuallyblockingtheopening.
other considerations
Topreventmechanicaldamage,donotleavetheendsealexposedattheendofthedownspout.
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4.1 OverviewHeatingcableattachmentdependsprimarilyupontherooftype.Thefollowingtableshowstherecom-mendedattachmentmethodsfortypicalroofmateri-alsandroofareas.
TABlE 6: ATTACHMENT METHODS FOR TyPICAl ROOFS
Roof materialRecommended attachment method
Alternate attachment method
Shake/shingle "MechanicalAttachment"onpage 30
Rubber/membrane
"BeltLoopApproach"onpage 33
"AdhesiveAttachment"onpage 31
Metal "AdhesiveAttachment"onpage 31
"MechanicalAttachment"onpage 30"BeltLoopApproach"onpage 33
Wood "MechanicalAttachment"onpage 30
Other ContactThermalManagementforassistance
Area Attachmentmethod
Gutters Recommendusinghangerclipsgluedtogutterifpossibleforsecurity(seepage 35)
Downspouts Downspouthangers(page 36)
Dripedges Attachedtoaflatsheetorstandarddripedge,orinstalledinformedsheetmetal(seepage 37)
Componentlocations
Driploops(page 37)
Roofedgeswithnogutter
Driploops(page 37)
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4.2 Roof Attachment Methods
Mechanical AttachmentOneofthemostcommonattachmentmethodsistouseaRaychemGMK-RCroofclip.Itcanbeusedonallsurfacesthatcanbenailedorscrewedinto.
Figure 16: GMK-RC mechanical attachment
• TheGMK-RCroofclipsareusedtosecureIceStopheatingcable.Thismultipurposebracketattacheswithascrew,nail,oradhesivetomanytypesofroofsandgutters.
• Afterdeterminingtheheatingcablelayout,fastentheclipstotheroofbeforeinstallingtheheat-ingcableinthebracket.Ifusingnailsorscrews,applysufficientwater-sealingmaterialaroundtheclipsandnailsorscrewstopreventroofleaks.
• Threadtheheatingcableintotheclips.Useaddi-tionalclipswherevertheheatingcablemaybesubjecttoabrasionfrommovement.
• Useplierstoclosetheclamps,butbecarefulnottocrushtheheatingcable.
• Oneboxof50GMK-RCclipsissufficienttoattachtheheatingcableon35feet(11m)ofroofedgeusingaserpentinelayout.Yourlayoutmayrequireadditionalclips.
• Forlayoutsotherthanthestandardserpentine,useoneclipforeach5to10feet(1.5to3m)of
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unsupportedheatingcableandateverychangeofheatingcabledirection.
• Forstandardslopedroofs,theloopsofheatingcablebeingserpentinedontheroofshouldbeattachedusingaUV-resistantcabletie,totheheatingcableruninthegutter.
• Forstandingseamroofs,theheatingcableshouldbecable-tiedtogetheratthebottomoftheseam.
Adhesive AttachmentForroofswherepenetratingattachmentsarenotdesired,usetheGMK-RCclipattachedbyadhesive.
Figure 17: GMK-RC adhesive attachment
Figure 18: GMK-RC clip on flat roof
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• TheGMK-RCroofclipsareusedtosecureIceStopheatingcable.Theclipattacheswithadhesive(notsuppliedbyThermalManagement)tomanytypesofroofsandgutters.
• SeveraladhesivesarerecommendedbyThermalManagement.SeeTable3onpage 11ofthismanualorcontactThermalManagementforalternatives.
• Onastandingseamroof,usefourclipsoneachseambeingtraced.Onaflatsurface,useoneclipforevery5to10feet(1.5to3m)ofunsupportedheatingcableandateverychangeofdirection.
• Followallrecommendationsfromtheadhesivemanufacturerwithregardtocleaningandprepar-ingtheroofsurfacefortheadhesive.
• Afterdeterminingtheheatingcablelayout,fastentheclipstotheroofwiththeadhesiveandallowtheadhesivetocurebeforeinstallingtheheatingcable.
• Threadtheheatingcablethroughtheclips.Useadditionalclipswherevertheheatingcablemaybesubjecttoabrasionfrommovement.
Important: How well the adhesive holds can be strongly affected by how well the surface to which it will adhere is prepared and by what type of adhesive is used. Be sure to follow the recommendations of the adhesive manufacturer.
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Belt loop ApproachWiththebeltloopapproach,stripsofroofingmateri-alsarefastenedtotheroofusingstandardmeansforthatparticulartypeofroof.TheheatingcableisattachedwithaUV-resistantcabletietotheloopformedbythismaterial.
Strip of roofmaterial
Roofadhesive
Cable tie
Heatingcable
Figure 19: Belt loop approach on a sloped roof
Figure 20: Belt loop approach on a flat roof
• ThebeltloopmethodofsecuringtheIceStopheatingcableinvolvesusingasmallpieceofroof-ingmaterialtoforma“beltloop.”
• Useatleastonebeltloopforevery5to10feet(1.5to3m)ofunsupportedheatingcableandateveryheatingcablechangeofdirection.
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• Afterdeterminingtheheatingcablelayout,fasteneachendusingstandardmeansforthatparticulartypeofroof.Examplesofthiswouldbeattachingwithsolderonacopperroof,adhesiveonamem-braneroof,ortaronanasphaltroof.
• TheheatingcableisattachedwithaUV-resistantcabletietotheloopformedbythismaterial.
• Useadditionalclipswherevertheheatingcablemaybesubjecttoabrasionfrommovement.
Alternate Attachment MethodsThermalManagementattachmentclipsweredevel-opedasaneasywaytoprovideenoughsupportfortheheatingcablewithoutcrimping,crushing,orotherwisedamagingtheheatingcableandwithoutapplyinganychemicalsoradhesivesdirectlytotheheatingcable.Othermeansmaybeusedtoattachtheheatingcableaslongasthey:• Donotcrush,crimp,cut,orotherwisedamage
theheatingcable.Damagetotheheatingcablecouldcausethesystemtofail,resultinginelectricshockorfire.
• Donotapplyadhesivesorotherchemicalsdirectlytotheheatingcable.Manyadhesiveswillnotsticktotheouterjacket,whichcouldcausetheattach-mentmethodtofailandcouldresultininadequatedrainpaths.
• Provideenoughstrengthtosupporttheheatingcableontheroofandanyloadfromsnowthatcol-lectsonthesystem.Iftheattachmentmethodisnotstrongenough,theheatingcablecouldcomelooseandfalloff.
Onemethodsometimesusedistoattachtheheat-ingcablewithaUV-resistantcabletietoabracket,rod,orcablethatisinstalledtosupporttheheat-ingcable.Thebrackets,rods,orcablesarethenattachedtotheroofthroughwhatevermeansareappropriateforthesituationandcansupporttheweightoftheheatingcable.
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4.3 Attachment Methods for Other Areas
GuttersTheIceStopheatingcableisnotnormallyattachedtothegutter.
6" (15 cm) spacingmaximum
GM-RAKE
GMK-RC
Figure 21: GMK-RC clip on a gutter
• Attachmentisnotgenerallyrequiredforstan-dardgutters.Ifattachmentisdesired,suchasinhigh-windareas,useGMK-RCadhesive-mountedattachmentclips.SeveraldifferentadhesivesarerecommendedbyThermalManagement.SeeTable3onpage 11.
• Forlargegutters(6to12incheswide[15cmto30 cm]),usetworunsofheatingcableseparatedbyGMK-RCroofclips.Itisnotnecessarytoattachtheclipstothegutter.UseonepairofGMK-RCroofclipsforevery10feet(3m).
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DownspoutsTheIceStopheatingcableneedstobeattachedatthetopofeachdownspoutusingoneGM-RAKEdownspouthangerperheatingcable.TheGM-RAKEdownspouthangerclampsaroundtheheatingcableandattachestothefasciawithascrewornail.
Figure 22: GM-RAKE downspout hangers
• GM-RAKEdownspouthangersprotecttheheat-ingcablefromdamagefromsharpedgesandalsoprovidesupportfortheweightoftheheatingcable.
• UsetwoGM-RAKEdownspouthangersfordouble-traceddownspouts.
• AttachtheGM-RAKEdownspouthangerstothestructurewithanailorothersuitablemethod.
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Heated Drip EdgesWheninstallingaheateddripedge,youcanattachtheheatingcabletotheroof’sdripedgeortoaflatsheetofsheetmetalwithaUV-resistantcabletie,orplacetheheatingcableinaformed(J-channel)pieceofsheetmetal.
Roofing material
Metal drip edgeIceStop heating cableUV-resistant cable tie
UV-resistant cable tie
Attached to flat sheet
Installed in a formed sheet
Attached to standard drip edge
2 3/4" (7 cm)
1/4" (0.6 cm)
3/4" (1.9 cm)
Figure 23: Heated drip edge attachment guidelines
• Theillustrationsaboveareguidelinesforheatingcableattachmentinaheateddripedgeapplication.ThermalManagementdoesnotmanufacturedripedgeattachmentclips.
• Use20-gaugeorthickercorrosion-resistantsheetmetal.
• ContactyourThermalManagementrepresenta-tiveorThermalManagementdirectlyforspecificrecommendations.
Drip loopsDriploopsareusedwhereconnectionkitsarelocat-edinthesystem,andatroofedgeswherenogutterisinstalled.Thedriploopsallowmeltwatertodripfreeoftheheatingcable.
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rooF edGe With no GUtter
Wherenogutterisinstalled,adriploopshouldbeinstalledattheroofedgetoallowmeltwatertodripfreeoftheroof.Nospecialattachmentisnecessaryforheateddriploops.Usethesameattachmentasappropriateforyourrooftype;justmakesuretheheatingcableextends2to3inches(5to8cm)fromtheroofedge.connection Kits
Driploopsareusedwheretheheatingcableentersapowerconnection,tee,orsplice,tokeepwaterfromtrackingintothecomponent.Nospecialattachmentisnecessary.
Drip loop
Drip loop
Drip loop
Figure 24: Drip loops
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5.1 Control SystemsThreecontrolmethodsarecommonlyusedwithroofde-icingsystems:• Manualcontrol• Ambientthermostat• Automaticmoisture/temperaturecontroller
Allthreemethodsrequirecontactorsifanysignificantlengthofheatingcableisbeingused.Thecontactormustbesizedtocarrytheload.Eachmethodoffersatrade-offofinitialcostversusenergyefficiencyandabilitytoprovideeffectivede-icing.Ifthesystemisnotenergizedwhenneeded,icewillform.Ifthesystemisenergizedwhende-icingisnotneeded,therewillbeunnecessarypowerconsumption.Choosethecontrolmethodthatbestmeetstheprojectperformancerequirements.ContactyourThermalManagementrepresentativefordetails.
ForClassI,Division2hazardouslocations,useanagency-approvedcontrollerorthermostatsuitableforthesameareause.
Manual ControlAmanuallycontrolledsystemisoperatedbyaswitchthatcontrolsthesystempowercontactor.Thismethodrequiresconstantsupervisiontoworkeffectively.
Thetypeofcontrolyouselectwillaffectpowerconsumptionandensuretheheatingcableisonwhenneeded.
Ambient ThermostatWhenanambientsensingthermostatisused,theroofandguttersystemwillbeenergizedwhentheambienttemperatureisbelowfreezing.Thiswillensuretheheatingcableisenergizedanytimethewatermightfreeze.
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TABlE 7: CONTROl SySTEMS
Description
Electronic thermostats and accessories
ECW-GF
ECW-GF-DP
Electronicambientsensingcontrollerwith30-mAground-faultprotection.Thecontrol-lercanbeprogrammedtomaintaintempera-turesupto200°F(93°C)atvoltagesfrom100to277Vandcanswitchcurrentupto30Amperes.TheECW-GFiscompletewitha25-ft(7.6-m)temperaturesensorandishousedinaNEMA4Xratedenclosure.ThecontrollerfeaturesanAC/DCdryalarmcon-tactrelay.
Anoptionalground-faultdisplaypanel(ECW-GF-DP)canbeaddedtoprovideground-faultoralarmindicationinapplicationswherethecontrollerismountedininaccessiblelocations.
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TABlE 7: CONTROl SySTEMS
Snow melting controllers
APS-3C
AutomaticsnowmeltingcontrollerhousedinaNEMA3Renclosureprovideseffective,economicalautomaticcontrolofallsnowmeltingapplications.CSACertified,c-UL-usListed,availablein120Vand208-240V,50/60Hzmodels,24-AmpDPDToutputrelay,adjustablehold-ontimer.Enclosuredimensions:11-1/2inx9-1/8inx6-9/16in(292mmx232mmx167mm)
APS-4C
AutomaticsnowmeltingcontrollerhousedinaNEMA3Renclosureprovideseffective,economicalautomaticcontrolofallsnowmeltingapplications.TheAPS-4CoperatesuptotenSC-40Csatellitecontactorsforlargerloads.CSACertified,c-UL-usListed,availablein277Vsingle-phase,and208/240,277/480,and600Vthree-phasemodels,built-in3-pole50-Ampcontactor,integral30-mAground-faultcircuitinterrupter,adjustablehold-ontimer.Enclosuredimensions:11-1/2inx9-1/8inx6-9/16in(292mmx232mmx167mm)
SC-40C
Satellitecontactorpowercontrolperiph-eralforanAPS-4Csnowmeltingcontrol-ler,housedinaNEMA3Renclosure.CSACertified,c-UL-usListed,availablein277Vsingle-phase,and208/240,277/480,and600Vthree-phasemodels,built-in3-pole50-Ampcontactor,integral30-mAground-faultcircuitinterrupter.Enclosuredimensions:11-1/2inx9-1/8inx6in(292mmx232mmx152mm)
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TABlE 7: CONTROl SySTEMS
Snow melting and Gutter de-icing controllers
HEATER CYCLE
PD-Pro
Automaticgutterde-icingcontrollerinaNEMA4Xenclosurethatinterfaceswithuptotwosnowandicesensors(anycombinationofCIT-1,GIT-1,orSIT-6E),soldseparately.ThecontrollerhasanadjustableHold-Ontimerthatcontinuesheateroperationupto8hoursafterthesensorsstopdetectingsnoworicetoensuresnowandiceiscompletelymelted.TheHeaterCycletoggleswitchallowsformanualactivationorcancellationofheateroperation.Controllerisc-UL-usListedandisavailablefor120-277Vsingle-phasesupplywith24-Amprelay.Enclosuredimensions:51/2inx81/8inx43/8in(140mmx206mmx111mm)
GF-Pro
Automaticgutterde-icingcontrollerwithintegrated30-mAGround-FaultEquipmentProtection(GFEP)inaNEMA4Xenclosurethatinterfaceswithuptotwosnowandicesensors(anycombinationofCIT-1,GIT-1,orSIT-6E),soldseparately.ThecontrollerhasanadjustableHold-Ontimerthatcontinuesheateroperationupto8hoursafterthesensorsstopdetectingsnoworiceensuresnowandiceiscompletelymelted.TheHeaterCycletoggleswitchallowsformanualactivationorcancellationofheateroperation.Controllerisc-UL-usListedandisavailablefor120-277Vsingle-phasesupplywith24-Amprelay.Enclosuredimensions:51/2inx81/8inx43/8in(140mmx206mmx111mm)
Snow melting and gutter de-icing sensors and accessories
CIT-1
Overheadsnowsensorthatdetectsprecipitationorblowingsnowatambienttemperaturesbelow38°F(3.3°C).ForusewithaPD-Pro,GF-Pro,APS-3CorAPS-4Cautomaticsnowcontroller,oranSC-40Csatellitecontactor.
GIT-1
Guttersensorthatdetectsmoistureatambienttemperaturesbelow38°F(3.3°C).ForusewithaPD-Pro,GF-Pro,APS-3CorAPS-4Cautomaticsnowcontroller,oraSC-40Csatellitecontactor.
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TABlE 7: CONTROl SySTEMS
RCU-3
TheRCU-3providescontrolandstatusdis-playtotheAPS–3Ccontrollerfromaremotelocation.Ithasa2,4,6or8hourCYCLETIMEadjustment,independentofAPS-3Csetting.
RCU-4
TheRCU-4providescontrolandstatusdis-playtotheAPS-4CcontrollerandSC-40CSatelliteContactorfromaremotelocation.Ithasa2,4,6or8hourCYCLETIMEadjust-ment,independentoftheAPS-4CorSC-40Csetting.
Automatic Moisture/Temperature ControllerThemostconservativeapproachfromanenergy-consumptionpointofviewisanautomaticmoisture/temperaturecontroller.ThermalManagementsuppliesanautomaticmoisture/temperaturesensor,whichconsistsofanAPScontrolpanel,oneormoreGIT-1guttersensors,andoneormoreCIT-1aerialsnowsensors.TheRoofandGutterDe-Icing:IceStopSystemDesignGuide(H56070)outlinestheoptionsforthisapproach.
TheGIT-1icesensorshouldbemountedinguttersneardownspouts.Itsensestheactualenvironmentalconditions,suchastemperatureandmoisture.AGIT-1sensorisrecommendedforeachcriticalareathatneedstobemonitoredforicingconditions(suchaswhenonesideofabuildinggetssuninthemorningandtheothersidegetssunintheafternoon,oronesidegetstheprevailingwindsandtheothersideisprotected).ACIT-1aerial-mountedsnowsensorisalsorecommended.Havingbothgutterandsnowsensorsallowsforsnowtobeginmeltingintheguttersattheonsetofanysnoworicecondition.
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5.2 Power DistributionOncetheheatingcablecircuitsandcontrolhavebeendefined,youmustselecthowtoprovidepowertothem.PowertotheIceStopheatingcablescanbeprovidedinseveralways:directlythroughthecontroller,throughexternalcontactors,orthroughSMPGorHTPGpowerdistributionpanels.
WARNING: To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of Thermal Management, agency certifications, and national electrical codes, ground-fault eq-uipment protection must be used on each heating cable branch circuit. Arcing may not be stopped by conventional circuit protection.
Single Circuit ControlHeatingcablecircuitsthatdonotexceedthecurrentratingoftheselectedcontroldeviceshowninTable8canbeswitcheddirectly.
Group ControlIfthecurrentdrawexceedstheswitchrating,orifthecontrollerwillactivatemorethanonecircuit(groupcontrol),anexternalcontactormustbeused.
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Typical Wiring Schematics
Single circuit control
Group control
Temperaturecontroller
1-poleGFEP breaker
1N
Heatingcable
øø supply
C
Temperaturecontroller
Contactor
1-poleGFEP breaker 1 ø supply
ø
N
N
ø2
ø1
ø3
3-phase4-wiresupply
Figure 25: Typical controller wiring—multiple circuits
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N
Three-polemain contactor
Fuse
Main circuit breaker (optional)
Incomingpower
GND
24 V
One-pole with 30 mAground-fault trip (277 V)
Remote annunciation alarm(circuit breakerwith alarm type #3)
GIT-1
CIT-1
SIT-6E
Braid
Aerialsnow sensor
Gutterice sensor
Slabtemperaturesensor
Pavement-mountedsensor
Single Øconnection
SNOW/ICE
SUPPLY
EUR-5A SNOW SWITCHAUTOMATIC SNOW/ICE MELTING CONTROL PANEL
HEATER
HEATERCYCLE
HOURS
0
45°F
50°F
55°F
60°F65°F
70°F
75°F
80°F
85°F
2
4 6
8
10
TEMPERATURE
Control transformer
Figure 26: Typical wiring diagram of group control with SMPG1
Control and Feed WiringThecontrolsandfeedwiringmustbeinplacepriortosystemstartup.• Usea30mAtriplevelground-faultequipment
protectiondeviceforeachcircuit.• Powerthesystemwiththeappropriatevoltage.• Addconduitdrainsatpowerconnectionsowater
doesnotaccumulateinjunctionboxes.• Besurethecontactorbeingusedisappropriate
fortheload.Ifthecontrollerisbeinguseddirectly,besurethatitisratedfortheloadandthatallrequirementsfordisconnectsarefollowed.
• Testcontrolforproperoperation(see"Tests"onpage 52).
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TABlE 8: MAxIMUM CIRCUIT lENGTH IN FEET (METERS)
15 A and 20 A
Heating cable
Start-up temperature
Circuit breaker size Max. A/ft
Max. A/m15 A 20 A
GM-1X&GM-1XTat120V
32°F (0°C) 100 (30) 135 (41) 0.120 0.394
20°F (–7°C) 95 (29) 125 (38) 0.126 0.414
0°F (–18°C) 80 (24) 100 (30) 0.150 0.492
GM-2X&GM-2XTat208V
32°F (0°C) 190 (58) 250 (76) 0.063 0.207
20°F (–7°C) 180 (55) 235 (72) 0.067 0.220
0°F (–18°C) 145 (44) 195 (59) 0.083 0.272
GM-2X&GM-2XTat240V
32°F (0°C) 200 (61) 265 (81) 0.060 0.197
20°F (–7°C) 190 (58) 250 (76) 0.063 0.207
0°F (–18°C) 155 (47) 205 (62) 0.077 0.253
GM-2X&GM-2XTat277V
32°F (0°C) 215 (66) 290 (88) 0.056 0.184
20°F (–7°C) 200 (61) 265 (81) 0.060 0.197
0°F (–18°C) 165 (50) 225 (69) 0.073 0.240
30 A and 40 A
Heating cable
Start-up temperature
Circuit breaker size Max. A/ft
Max. A/m30 A 40 A1
GM-1X&GM-1XTat120V
32°F (0°C) 200 (61) — 0.120 0.394
20°F (–7°C) 185 (56) 200 (61) 0.126 0.414
0°F (–18°C) 155 (47) 200 (61) 0.150 0.492
GM-2X&GM-2XTat208V
32°F (0°C) 380 (116) — 0.063 0.207
20°F (–7°C) 355 (108) 380 (116) 0.067 0.220
0°F (–18°C) 290 (88) 380 (116) 0.083 0.272
GM-2X&GM-2XTat240V
32°F (0°C) 400 (122) — 0.060 0.197
20°F (–7°C) 370 (113) 400 (122) 0.063 0.207
0°F (–18°C) 305 (93) 400 (122) 0.077 0.253
GM-2X&GM-2XTat277V
32°F (0°C) 415 (126) — 0.056 0.184
20°F (–7°C) 400 (122) 415 (126) 0.060 0.197
0°F (–18°C) 330 (101) 415 (126) 0.073 0.2401OnlyFTC-Ppowerconnection,FTC-HSTsplice/tee,andRayClic-Eendkitsmaybeusedwith40-ampcircuits.
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6 Commissioning and Preventive Maintenance
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6.1 System Start-up and OperationOncethesystemhasbeeninstalledandtested,itisreadytobepowered.Amanually-controlledsys-temwillhavetobeturnedonateachsnowstormandturnedoffwhentheroofisclearedofallsnow.Thermostatically-controlledsystemsanddual-sens-ingsystemswillturnonandoffautomatically.
Prior to System Start-Up• Performafinalvisualinspectionofallcircuits.• Performafinalinsulationresistancetestofall
circuits.• Instructowner/useronsystemoperationand
maintenance.• Besurethatowner/userhasallapplicableinstal-
lationinstructionsandoperationmanuals.
Indication of OperationSomepossibleindicatorsofaproperlyoperatingsystemarethefollowing:• Thecontrollermayindicatethecircuitispowered.• Visiblepathsmayshowthroughthesnowaround
theheatingcable.• Cablemayfeelwarmtothetouch.• Waterdrainagemaybevisibleatthegutteror
downspout.
6.2 Insulation Resistance (Megohmmeter) TestTheinsulationresistancetestiscriticaltoensurethesafetyandreliabilityoftheheatingcablesystem.Thistestshouldbeperformedaspartoftheinstal-lationofthesystem,andisusefulfortroubleshoot-inganinstalledsystem.
WARNING: Shock or Fire Hazard. Disconnect power to all circuits prior to testing.
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WARNING: The heating cable can store a large electrical charge after the insulation resistance test is performed. To prevent personal injury from electrical shock, fully discharge the cable prior to disconnecting the megohmmeter. The megohmme-ter may discharge automatically. However, it may be necessary to short the cable leads. Contact your supervisor or the instrument manufacturer to verify the safest practice.
Usingamegohmmeter,testinsulationresistanceatthreevoltages—500,1000,and2500Vdc.Significantproblemsmaynotbedetectediftheinsulationresistanceistestedonlyat500or1000volts.First,measuretheresistancebetweentheheatingcablebuswiresandthegroundingbraid;then,iftheheat-ingcableisinstalledonametalgutter,downspout,and/ormetalroof,measuretheinsulationresistancebetweenthebraidandthemetalsurface.
Procedure1. Disconnectallpowertotheheatingcable,ther-
mostat,andcontactor.2. Settestvoltageat0Vdc.3. Connectthenegativelead(–)totheheating
cablemetallicbraid.4. Connectthepositivelead(+)tobothheating
cablebuswires.
2500 VdcMegohmmeter
Braid pigtail
Buswires
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5. Turnonthemegohmmeterandsetthevoltageto500Vdc;applythevoltagefor1minute.Recordtheresistance.
6. Repeatstep5at1000Vdcand2500Vdc.7. Turnoffthemegohmmeter.8. Ifthemegohmmeterdoesnotself-discharge,
dischargephaseconnectiontogroundwithasuitablegroundingrod.Disconnectthemegohmmeter.
9. Iftheheatingcableisinstalledonametalroof,metalgutter,ormetaldownspout,repeatthesestepswiththenegativelead(–)connectedtothegroundingbraidandthepositivelead(+)connectedtothemetalroof,gutter,and/ordownspout.
10. Reconnectthethermostatorcontactorandre-energizethecircuit.
Insulation Resistance CriteriaAclean,dry,properlyinstalledcircuitshouldmea-surehundredsofmegohms,regardlessoftheheat-ingcablelengthormeasuringvoltage(0–2500Vdc).Thefollowingcriteriaareprovidedtoassistindeter-miningtheacceptabilityofaninstallationwhereoptimumconditionsmaynotapply:• Allthreeinsulationresistancevaluesshouldbe
greaterthan1000megohms.• Insulationresistancevaluesforanyparticular
circuitshouldnotvarymorethan25percentasafunctionofmeasuringvoltage.
• Readingmustbesteadyatmeasuringvoltage.• Ifanyoftheaboveconditionsarenotmet,consult
“Troubleshooting‚”Section8.
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6.3 Continuity TestThecontinuitytestisusefulindeterminingiftheheatingcableisdamagedorwasnotconnectedcorrectly.Thistestcanbeperformedaspartofthetroubleshootingprocedure.
Important: Some of the heating cable connection kits, such as the end seal kit and power connection, splice, and tee kits, which utilize heat-shrink tubings, are not reenterable and must be replaced after this test is done.
WARNING: Shock or Fire Hazard. Disconnect power to all circuits prior to testing.
1. Disconnectallpowertoheatingcable,thermo-stat,andcontactor.
2. Twistthetwobuswirestogetheratoneend.3. Takearesistancereadingfrombuswiretobus
wireattheotherend.Thereadingshouldbe3ohmsorless.Highreadings(above1000ohms)generallyindicatebuswiredamageorimprop-erlyinstalledconnectionkits.
4. Ifthereareanyteesonthecircuit,eachlegoftheteemustbetestedseparately.
5. Besuretountwistthebuswiresandinstallnewconnectionkitsonthecircuitpriortore-energiz-ingthecircuit.
6. Reconnectthecontactororthermostatandre-energizethecircuit.
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7 Test Procedures
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ThermalManagementrequiresaseriesofcommis-sioningtestsbeperformedontheIceStopsystem.Thesetestsarealsorecommendedatregularinter-valsforpreventivemaintenance.Resultsmustberecordedandmaintainedforthelifeofthesystem,utilizingthe“InstallationandInspectionRecord”(refertoSection9).Submitthismanualwithinitialcommissioningtestresultstotheowner.
7.1 TestsAbriefdescriptionofeachtestisfoundbelow.DetailedtestproceduresarefoundinSection7.
visual InspectionVisuallyinspectthepipe,insulation,andconnectionstotheheatingcableforphysicaldamage.Checkthatnomoistureispresent,electricalconnectionsaretightandgrounded,insulationisdryandsealed,andcontrolandmonitoringsystemsareoperationalandproperlyset.Damagedheatingcablemustbereplaced.
Insulation ResistanceInsulationResistance(IR)testingisusedtoverifytheintegrityoftheheatingcableinnerandouterjackets.IRtestingisanalogoustopressuretestingapipeanddetectsifaholeexistsinthejacket.
Ground-Fault TestTestallground-faultbreakerspermanufacturer’sinstructions.
7.2 Insulation Resistance Test – Test 1Insulationresistanceismeasuredbetweentheheatingcablesheathandthetails.ThermalManagementrecommendsthatinsulationresis-tancetesting(usingamegohmmeter)beconductedat2500Vdc.
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FrequencyInsulationresistancetestingisrecommendedatfourstagesduringtheinstallationprocessandaspartofregularlyscheduledmaintenance.• Whenreceived• Afterthecableshavebeeninstalled• Priortoinitialstart-up(commissioning)• Aspartoftheregularsysteminspection• Afteranymaintenanceorrepairwork*Underadverseweatherconditions,orwhenthetailsorterminalconnectionshaveevidenceofmoisture,lowerinsulationresistancesmaybeencountered.Wipetails,faceofpot,andalltermi-nalconnectionswithacleandryragtoeliminatemoistureandretest.
Test CriteriaTheminimuminsulationresistanceforaclean,dry,properlyinstalledcircuitshouldreflectthevaluesshownabove,regardlessoftheheatingcablelength.
7.3 Insulation Resistance (Megohmmeter) TestTheinsulationresistancetestiscriticaltoensurethesafetyandreliabilityoftheheatingcablesystem.Thistestshouldbeperformedaspartoftheinstalla-tionofthesystem,andisusefulfortroubleshootinganinstalledsystem.
WARNING: Shock or Fire Hazard. Disconnect power to all circuits prior to testing.
Usingamegohmmeter,testinsulationresistanceatthreevoltages—500,1000,and2500Vdc.
Significantproblemsmaynotbedetectediftheinsu-lationresistanceistestedonlyat500or1000volts.First,measuretheresistancebetweentheheatingcablebuswiresandthegroundingbraid;then,iftheheatingcableisinstalledonametalgutter,down-spout,and/ormetalroof,measuretheinsulationresistancebetweenthebraidandthemetalsurface.
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Procedure1. Disconnectallpowertotheheatingcable,ther-
mostat,andcontactor.2. Settestvoltageat0Vdc.3. Connectthenegativelead(–)totheheating
cablemetallicbraid.4. Connectthepositivelead(+)tobothheating
cablebuswires.5. Turnonthemegohmmeterandsetthevoltageto
500Vdc;applythevoltagefor1minute.Recordtheresistance.
6. Repeatstep5at1000Vdcand2500Vdc.7. Turnoffthemegohmmeter.8. Ifthemegohmmeterdoesnotself-discharge,
dischargephaseconnectiontogroundwithasuitablegroundingrod.Disconnectthemegohmmeter.
9. Iftheheatingcableisinstalledonametalroof,metalgutter,ormetaldownspout,repeatthesestepswiththenegativelead(–)connectedtothegroundingbraidandthepositivelead(+)connectedtothemetalroof,gutter,and/ordownspout.
10. Reconnectthethermostatorcontactorandre-energizethecircuit.
Insulation Resistance CriteriaAclean,dry,properlyinstalledcircuitshouldmea-surethousandsofmegohms,regardlessoftheheat-ingcablelengthormeasuringvoltage(0–2500Vdc).Thefollowingcriteriaareprovidedtoassistindeter-miningtheacceptabilityofaninstallationwhereoptimumconditionsmaynotapply:• Allthreeinsulationresistancevaluesshouldbe
greaterthan100megohms.• Insulationresistancevaluesforanyparticular
circuitshouldnotvarymorethan25percentasafunctionofmeasuringvoltage.
• Readingmustbesteadyatmeasuringvoltage.• Ifanyoftheaboveconditionsarenotmet,consult
the“Troubleshooting”instructionsinSection8.
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Continuity TestThecontinuitytestisusefulindeterminingiftheheatingcableisdamagedorwasnotconnectedcorrectly.Thistestcanbeperformedaspartofthetroubleshootingprocedure.Note:Someoftheheat-ingcableconnectionkits,suchastheendsealkitandpowerconnection,splice,andteekits,whichutilizeheat-shrinktubings,arenotreusableandwillhavetobereplacedafterthistestisdone.
WARNING: Shock or Fire Hazard. Disconnect power to all circuits prior to testing.
1. Disconnectallpowertoheatingcable,thermo-stat,andcontactor.
2. Twistthetwobuswirestogetheratoneend.3. Takearesistancereadingfrombuswiretobus
wireattheotherend.Thereadingshouldbe3ohmsorless.Highreadings(above1000ohms)generallyindicatebuswiredamageorimprop-erlyinstalledconnectionkits.
4. Ifthereareanyteesonthecircuit,eachlegoftheteemustbetestedseparately.
5. Besuretountwistthebuswiresandinstallnewconnectionkitsonthecircuitpriortore-energiz-ingthecircuit.
6. Reconnectthecontactororthermostatandre-energizethecircuit.
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7.4 Fault location TestsTherearethreemethodsusedforfindingafaultwithinasectionofheatingcable.1. Ratiomethod2. Conductancemethod3. Capacitancemethod
Ratio MethodTheratiomethodusesresistancemeasurementstakenateachendoftheheatingcabletoapproxi-matethelocationofabuswireshort.Ashortedheatingcablecouldresultinatrippedcircuitbreak-er.Iftheresistancecanbereadonastandardohmmeterthismethodcanalsobeusedtofindafaultfromabuswiretothegroundbraid.ThistypeofshortwouldtripaGFPDandshowafailedinsulationresistancereading.Measurethebus-to-busheatingcableresistanceateachend(measurementAandmeasurementB)ofthesuspectedsection.
A B
A B
A B
Braid
Figure 27: Cable resistance measurement test
Theapproximatelocationofthefault,expressedasapercentageoftheheatingcablelengthfromthefrontend,is:
Faultlocation:D= A x100 ________
(A+B)
Example: A= 1.2ohms B= 1.8ohms
Faultlocation:D= 1.2/(1.2+1.8)x100 = 40%
Tolocatealowresistancegroundfault,measurebetweenbusandbraid.
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A B
A B
A B
Braid
Figure 28: low resistance ground-fault test
Theapproximatelocationofthefault,expressedasapercentageoftheheatingcablelengthfromthefrontend,is:
Faultlocation:D= A x100 ________
(A+B)
Example: A= 1.2ohms B= 1.8ohms
Faultlocation:D= 1.2/(1.2+1.8)x100 = 40%
Thefaultislocated40%intothecircuitasmeasuredfromthefrontend.
Conductance MethodTheconductancemethodusesthecoreresistanceoftheheatingcabletoapproximatethelocationofafaultwhentheheatingcablehasbeenseveredandthebuswireshavenotbeenshortedtogether.Asev-eredcablemayresultinacoldsectionofpipeandmaynottripthecircuitbreaker.Measurethebus-to-busheatingcableresistanceateachend(measure-mentAandmeasurementB)ofthesuspectsection.Sinceself-regulatingcablesareaparallelresis-tance,theratiocalculationsmustbemadeusingtheconductanceofthecable.
A B
A B
A B
Braid
Figure 29: Cable resistance measurement
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Theapproximatelocationofthefault,expressedasapercentageoftheheatingcablelengthfromthefrontend,is:
Faultlocation:D= 1/A x100 ________
(1/A+1/B)
Example: A= 100ohms B= 25ohms
Faultlocation:D= (1/100)/(1/100+1/25)x100 = 20%
Thefaultislocated20%fromthefrontendofthecircuit.
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Capacitance MethodThismethodusescapacitancemeasurement(nF)toapproximatethelocationofafaultwheretheheatingcablehasbeenseveredoraconnectionkithasnotbeenconnected.
Recordthecapacitancereadingfromoneendoftheheatingcable.Thecapacitancereadingshouldbemeasuredbetweenbothbuswirestwistedtogether(positivelead)andthebraid(negativelead).Multiplythemeasuredcapacitancewiththeheatingcable’scapacitancefactoraslistedinthefollowingexample:
Example: Capacitancemeasurement=42.2nF
Capacitancefactor= 6.0ft/nFforallIceStopcables
Faultlocation = 42.2nFx6.0ft/nF=253ft(77m)
Theratioofonecapacitancevaluetakenfromoneend(A)dividedbythesumofbothAandB(A+B)andthenmultipliedby100yieldsthedistancefromthefirstend,expressedasapercentageofthetotalheatingcablecircuitlength.
Faultlocation:C= A x100 ________
(A+B)
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Symptom Corrective Action
A.Circuitbreakertrips. Circuitbreakerundersized.
Circuitlengthtoolong.
Start-uptemperaturebelowdesigntemperature.
ResizethecircuitbreakersandfeedwiringperRoof and Gutter De-Icing: IceStop System Design Guide(H56070).
Defectivecircuitbreaker. Replacecircuitbreaker.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamaged,testtheinsulationresistanceaccordingtotheproceduresdescribedin“TestMethods.”
Locateandrepairincorrectconnectionsorsplices.
Locatesandremovedamagedsectionsofheatingcable.
Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Buswiresincontactwitheachother.
Cutofftheendseal.Re-cutthecableendandinstallanewendseal.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedpowerfeedwire.
Using5mAground-faultinterruptorinsteadof30mAground-faultprotectiondevice.
Replacecircuitbreakerwith30mAground-faultprotectiondevice.SeeGFEPDSelectionGuide(H55476)forinformationondifferentbreakers.
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Symptom Corrective Action
A.Circuitbreakertrips. Circuitbreakerundersized.
Circuitlengthtoolong.
Start-uptemperaturebelowdesigntemperature.
ResizethecircuitbreakersandfeedwiringperRoof and Gutter De-Icing: IceStop System Design Guide(H56070).
Defectivecircuitbreaker. Replacecircuitbreaker.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamaged,testtheinsulationresistanceaccordingtotheproceduresdescribedin“TestMethods.”
Locateandrepairincorrectconnectionsorsplices.
Locatesandremovedamagedsectionsofheatingcable.
Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Buswiresincontactwitheachother.
Cutofftheendseal.Re-cutthecableendandinstallanewendseal.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedpowerfeedwire.
Using5mAground-faultinterruptorinsteadof30mAground-faultprotectiondevice.
Replacecircuitbreakerwith30mAground-faultprotectiondevice.SeeGFEPDSelectionGuide(H55476)forinformationondifferentbreakers.
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Symptom Corrective Action
B.Poweroutputiszeroorappearslow.
Lowornoinputvoltage. Checkvoltageandcorrect.
Circuitisshorterthandesignshowsbecausesplicesorteesarenotconnected,ortheheatingcablehasbeensevered.
Checklengthofcableinstalled.Checkallsplicesandtees.Checkatendsealsforcontinuityasindicatedin“TestMethods,”Section7.
Improperconnectioncausesahigh-resistanceconnection.
Checkandfixsplicesandtees.
Thecontrolthermostatiswiredincorrectly.
Checkandrewirecontroller.
C.Heatingcablefailsinsula-tionresistancetest.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamagedorconnectionkitsareshorting,testtheinsulationresistanceaccordingtotheproceduredescribedin“TestMethods,”Section7.
Locateandrepairincorrectconnectionsorsplices.
Locateandremovedamagedsectionsofheatingcable.
Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedheatingcableorpowerfeedwire.
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Symptom Corrective Action
B.Poweroutputiszeroorappearslow.
Lowornoinputvoltage. Checkvoltageandcorrect.
Circuitisshorterthandesignshowsbecausesplicesorteesarenotconnected,ortheheatingcablehasbeensevered.
Checklengthofcableinstalled.Checkallsplicesandtees.Checkatendsealsforcontinuityasindicatedin“TestMethods,”Section7.
Improperconnectioncausesahigh-resistanceconnection.
Checkandfixsplicesandtees.
Thecontrolthermostatiswiredincorrectly.
Checkandrewirecontroller.
C.Heatingcablefailsinsula-tionresistancetest.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamagedorconnectionkitsareshorting,testtheinsulationresistanceaccordingtotheproceduredescribedin“TestMethods,”Section7.
Locateandrepairincorrectconnectionsorsplices.
Locateandremovedamagedsectionsofheatingcable.
Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedheatingcableorpowerfeedwire.
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Symptom Corrective Action
D.Heatingcablefailsinsula-tionresistancetest.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamagedorconnectionkitsareshorting,testtheinsulationresistanceaccordingtotheproceduredescribedin“TestMethods,”Section7.Locateandrepairincorrectconnectionsorsplices.Locateandremovedamagedsectionsofheatingcable.Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedheatingcableorpowerfeedwire.
E.Snowisnotmeltingaroundtheheatingcable.
Circuitbreakeristripped.
Controllernotonornotworking.
Ambienttemperaturetoocold.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
F.Downspoutsareblockedbyice.
Circuitbreakeristripped.
Controllernotonornotworking.
Ambienttemperaturetoocold.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
G.Thecircuitdoesnotdrawsufficientpowerofapprox-imately12W/ft(39.36W/m)at32°F(0°C)insnoworice(5W/ft(16.4W/m)at32°F(0°C)inair).
Circuitbreakeristripped.
Controllernotonornotworking.
Allsectionsnotconnected.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
Repeatcontinuitytest,asdetailedin“ContinuityTest,”"InsulationResistance(Megohmmeter)Test"onpage 53.
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Symptom Corrective Action
D.Heatingcablefailsinsula-tionresistancetest.
Connectionsorsplicesmaybeshortingout.Physicaldamagetotheheatingcable.
Toconfirmthatheatingcableisdamagedorconnectionkitsareshorting,testtheinsulationresistanceaccordingtotheproceduredescribedin“TestMethods,”Section7.Locateandrepairincorrectconnectionsorsplices.Locateandremovedamagedsectionsofheatingcable.Tolocateshortingproblems,followthesesteps:1. Visuallyinspectthepowerconnection,splices,andend
sealsforproperinstallation.2. Checkforvisualindicationsofdamagetothecable,espe-
ciallyinanyareawheretheremayhavebeenmaintenancework.
3. Lookfordamageatentrancestodownspouts,aroundeaves,andattransitionsfromroofandgutter.
4. Ifatthispointyouhavenotlocatedtheproblem,youwillneedtobeginisolatingsectionsoftheheatingcabletofindthegeneralareaofdamage.(Forexample,cutthecircuitinhalfand,usingamegohmmeter,testbothhalvestofindthedamagedsection.)Thenremovethedamagedsectionofheatingcable.
Excessivemoistureinconnec-tionboxesorsplices.
Dryoutandresealconnectionsandsplices.Testwithameg-ohmmeterperinstallationinstructions.
Nickorcutinheatingcableorpowerfeedwirewithmoisturepresent.
Locateandreplacedamagedheatingcableorpowerfeedwire.
E.Snowisnotmeltingaroundtheheatingcable.
Circuitbreakeristripped.
Controllernotonornotworking.
Ambienttemperaturetoocold.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
F.Downspoutsareblockedbyice.
Circuitbreakeristripped.
Controllernotonornotworking.
Ambienttemperaturetoocold.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
G.Thecircuitdoesnotdrawsufficientpowerofapprox-imately12W/ft(39.36W/m)at32°F(0°C)insnoworice(5W/ft(16.4W/m)at32°F(0°C)inair).
Circuitbreakeristripped.
Controllernotonornotworking.
Allsectionsnotconnected.
SeeSymptomA,“Circuitbreakertrips.”
Checkcontroller.
Repeatcontinuitytest,asdetailedin“ContinuityTest,”"InsulationResistance(Megohmmeter)Test"onpage 53.
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Roof and Gutter De-Icing System Installation Record
INSTAllATION lOCATION
Projectname: InstallationdateReferencedrawing: Rooflengthofinstallation ft❑m❑Company:Address CityState/Province: PostalcodeResidentialinstallationenvironment:❑Commercial❑Industrial❑HazardousAreaIfinstalledinahazardousarea,fillinthefollowingadditionalinformation:Area:Ignitiontemperature °F❑°C❑Groupclassification
INSTAllED By
Company:Address CityState/Province: PostalCodeName Phone
vISUAl INSPECTION(checkforallheatingcables)
Theheatingcabledoesnotlayunprotectedoversharpedges. Yes❑
Heatingcableattachmentpointsaresecure. Yes❑
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Roof and Gutter De-Icing System Installation Record
INSTAllATION lOCATION
Projectname: InstallationdateReferencedrawing: Rooflengthofinstallation ft❑m❑Company:Address CityState/Province: PostalcodeResidentialinstallationenvironment:❑Commercial❑Industrial❑HazardousAreaIfinstalledinahazardousarea,fillinthefollowingadditionalinformation:Area:Ignitiontemperature °F❑°C❑Groupclassification
INSTAllED By
Company:Address CityState/Province: PostalCodeName Phone
vISUAl INSPECTION(checkforallheatingcables)
Theheatingcabledoesnotlayunprotectedoversharpedges. Yes❑
Heatingcableattachmentpointsaresecure. Yes❑
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ElECTRICAl TESTINGNote:Insulationresistancevaluesshouldbegreaterthan1000megohms.Performinsulationresistancetestat500,1000,and2500Vdc(bypasscontrollerifapplicable)Megohmmetermanufacturer/model MegohmmeterdateoflastcalibrationMultimetermanufacturer/model Ohmsetting
1 Receipt of Material 2 After cable installation Insulation Insulation Heating cable resistance Continuity Heating cable resistance catalog no. /tag no. (MΩ) (Ω) catalog no. /tag no. (MΩ)Cable#1 Cable#1 Cable#2 Cable#2 Cable#3 Cable#3 Cable#4 Cable#4 Cable#5 Cable#5 Cable#6 Cable#6 Cable#7 Cable#7 Cable#8 Cable#8 Cable#9 Cable#9 Cable#10 Cable#10 Cable#11 Cable#11 Cable#12 Cable#12
3 Initial Start-up (Commissioning)
WARNING: Disconnect all power before performing insulation resistance and continuity tests.
Heating cable Insulation catalog no. /tag no. Heating cable location Breaker number resistance (MΩ) Supply voltage (v) Current (A)Cable#1 Cable#2 Cable#3 Cable#4 Cable#5 Cable#6 Cable#7 Cable#8 Cable#9 Cable#10 Cable#11 Cable#12 Ground-faultprotection(type) Ground-faulttripsetting mATestgroundfault Testcontroller
Contractor’ssignature: Witnessedby:Acceptedby: Date: Approvedby:
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ElECTRICAl TESTINGNote:Insulationresistancevaluesshouldbegreaterthan1000megohms.Performinsulationresistancetestat500,1000,and2500Vdc(bypasscontrollerifapplicable)Megohmmetermanufacturer/model MegohmmeterdateoflastcalibrationMultimetermanufacturer/model Ohmsetting
1 Receipt of Material 2 After cable installation Insulation Insulation Heating cable resistance Continuity Heating cable resistance catalog no. /tag no. (MΩ) (Ω) catalog no. /tag no. (MΩ)Cable#1 Cable#1 Cable#2 Cable#2 Cable#3 Cable#3 Cable#4 Cable#4 Cable#5 Cable#5 Cable#6 Cable#6 Cable#7 Cable#7 Cable#8 Cable#8 Cable#9 Cable#9 Cable#10 Cable#10 Cable#11 Cable#11 Cable#12 Cable#12
3 Initial Start-up (Commissioning)
WARNING: Disconnect all power before performing insulation resistance and continuity tests.
Heating cable Insulation catalog no. /tag no. Heating cable location Breaker number resistance (MΩ) Supply voltage (v) Current (A)Cable#1 Cable#2 Cable#3 Cable#4 Cable#5 Cable#6 Cable#7 Cable#8 Cable#9 Cable#10 Cable#11 Cable#12 Ground-faultprotection(type) Ground-faulttripsetting mATestgroundfault Testcontroller
Contractor’ssignature: Witnessedby:Acceptedby: Date: Approvedby:
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Maintenance log RecordArealocation: System Referencedrawing(s)
CIRCUIT INFORMATION
Breakerpanelnumber: Supplyvoltage Phase
vISUAlHeating system connection kits Controller and sensor
Enclosures,junctionboxes,contactorssealed Signsofcorrosion/damage
Presenceofmoisture Delaytimerset
Signsofcorrosion
Damagetotermination
ElECTRICAl TESTINGPerforminsulationresistancetestat500,1000,and2500Vdc(bypasscontrollerifapplicable)
WARNING: Disconnect all power before performing insulation resistance and continuity tests.
Heating Heating cable cable Breaker catalog no. /tag no. location number 500 vdc 1000 vdc 2500 vdcCable#1 Cable#2 Cable#3 Cable#4 Cable#5 Cable#6 Cable#7 Cable#8 Cable#9 Cable#10 Cable#11 Cable#12
Ground-faultprotection(type) Ground-faulttripsetting mATestgroundfault Testcontroller CommentsandactionsPreparedby: Company Date
Approvedby: Company Date
![Page 75: Raychem IceStop Installation and Operation Manual for Roof ...€¦ · 7 Test Procedures 52 ... This manual assumes that the proper roof and gutter de-icing design has been completed](https://reader035.vdocuments.us/reader035/viewer/2022081521/5b83f6487f8b9a23668e2577/html5/thumbnails/75.jpg)
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9 Installation and Inspection Records
Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01
Maintenance log RecordArealocation: System Referencedrawing(s)
CIRCUIT INFORMATION
Breakerpanelnumber: Supplyvoltage Phase
vISUAlHeating system connection kits Controller and sensor
Enclosures,junctionboxes,contactorssealed Signsofcorrosion/damage
Presenceofmoisture Delaytimerset
Signsofcorrosion
Damagetotermination
ElECTRICAl TESTINGPerforminsulationresistancetestat500,1000,and2500Vdc(bypasscontrollerifapplicable)
WARNING: Disconnect all power before performing insulation resistance and continuity tests.
Heating Heating cable cable Breaker catalog no. /tag no. location number 500 vdc 1000 vdc 2500 vdcCable#1 Cable#2 Cable#3 Cable#4 Cable#5 Cable#6 Cable#7 Cable#8 Cable#9 Cable#10 Cable#11 Cable#12
Ground-faultprotection(type) Ground-faulttripsetting mATestgroundfault Testcontroller CommentsandactionsPreparedby: Company Date
Approvedby: Company Date
![Page 76: Raychem IceStop Installation and Operation Manual for Roof ...€¦ · 7 Test Procedures 52 ... This manual assumes that the proper roof and gutter de-icing design has been completed](https://reader035.vdocuments.us/reader035/viewer/2022081521/5b83f6487f8b9a23668e2577/html5/thumbnails/76.jpg)
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THERMAl MANAGEMENT Raychem-IM-H58067-IceStopRoofGutterDeIcingCOM-EN 18/01