rate amount - bharat petroleum · cable size for power jb - multi core : 36c x 1.5 mm2 or 36c x 2.5...
TRANSCRIPT
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
HALDIA INSTALLATION SAFETY PLC :
1 Supply of -Dual Redundant Safety Programmable Logic Controller (SIL2
Certified) with Licensed Software (Engg./ Loader software) including
marshalling cabinet/s [for ESD System] IO Count :: DI : 551, DO : 205, AI 2
wire TX : 58, AI 3 wire TX HART : 10 , Pulse Input Card : 0, Serial RS 485 :
5
1
Set
2 Supply of -Power Distribution cabinet with MCBs for individual isolation for
distribution of 230VAC, Single Phase UPS/Non-UPS Supply to field and control
room instrumentation.
1
Nos.
3 Supply of Engg Cum Operator Station with 21" LCD Monitor.
Operating System Windows 2008 Server 1
Nos.
4 Supply of - Operator Station with 21" LCD Monitor.
Operating System Windows 72
Nos.
5 Supply of -Laser Jet Printer A4 size color 1 Nos.
6 Supply of -Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
7 Supply of -System cabinets to house Ethernet Switch, Networking Hardware as
per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
8 Supply of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg Cum Operator Station, Operator
Station)
1
Set
9 Supply of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Set
10 Supply of -Explosion Proof / Weather proof ESD Push Button Station15
Nos.
11 Supply of -Flameproof / Weatherproof Hooter 2
Nos.
12 Supply of -Weatherproof Hooter 2
Nos.
13 Supply of -Level Switch SIL 2 Certified 14
Nos.
14 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2 or 36C x 2.5 mm2 (as applicable)
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
15 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
6
Nos.
16 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
24
Nos.
17 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Control JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
22
Nos.
18 Supply of -FLP/WP Signal Junction Box-Triad, (including FLP/WP SS cable
glands, thimbles, ferrules, connectors etc. complete) and other installation
material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
Note: These are copper cables.
2
Nos.
19 Supply of -FLP/WP Signal Junction Box, (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
6
Nos.
Supplying of perforated AL cable trays along with accessories (e.g coupler
plate , aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 785 RMT
b) 100 mm 50 RMT
c) 150 mm 310 RMT
d) 200 mm 100 RMT
e) 300 mm 1000 RMT
20
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
Fixing of perforated AL cable trays along with accessories (e.g coupler plate ,
aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 785 RMT
b) 100 mm 50 RMT
c) 150 mm 310 RMT
d) 200 mm 100 RMT
e) 300 mm 1000 RMT
Supply & laying of Hume pipes (NP2) across Road crossing including road
cutting & remaking of WBM roads of following sizes ( if required as per site
condition)
a) 6 inch dia Hume pipe 30 RMT
b) 8 inch dia Hume pipe 40 RMT
c) 10 inch dia Hume pipe 50 RMT
23 Modification at MCC Panels including Supply of relays / contactors, PVC wires,
lugs, ferrules, erection hardware (as required) to provide potential free contacts
to be connected to the PLCs (Safety) for status (Motor Running / Trip) &
command (Start / Stop / ESD command) from PLCs.
Note : applicable for existing MCCs of TLF/ TWF/ TWD / FW Pumps (as
applicable)
23
Nos.
24 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends
Cable size - 1 pair x 1.5 mm2
12238
Meter
25 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 1Triad x 1.5 mm2
1927
Meter
26 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 12pair x 1.5 mm2
1102
Meter
27 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 8Triad x 1.5 mm2
585
Meter
28 Laying of Power Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 3C x 1.5 mm2
5159
Meter
29 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
1105
Meter
30 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 36C x 1.5 mm2 OR 36C x 2.5 mm2
50
Meter
31 Laying of Control Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 2C x 1.5 mm2
42594
Meter
32 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
5143
Meter
33 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 12C x 1.5 mm2
4634
Meter
34 Excavation & backfilling of cable trenches
Staking out, marking the outline for excavation, excavation in any type of soil,
PCC or hard rock for general site grading by machinery or manually up to 750
mm below NGL, 400 mm wide for all depths as given below including removal
of stumps and roots to full extent removal of all vegetation including bushes
and grass, dewatering & leveling., dressing and backfilling after cable is laid
etc; complete as per specifications and instructions of Engineer In-Charge
(EIC).
Scope of work shall also include Supply/filling of sand & supply /placing of
Class B bricks in for excavated trenches subsequent to laying of cables. 2000
RMT
35 Erection, Testing & Commissioning of -Dual Redundant Safety Programmable
Logic Controller (SIL2 Certified) with Licensed Software (Engg./ Loader
software) including marshalling cabinet/s
[for ESD System]IO Count :: DI : 551, DO : 205, AI 2 wire TX : 58, AI 3 wire
TX HART : 10 , Pulse Input Card : 0, Serial RS 485 : 5
1
Set
36 Erection, Testing & Commissioning of -Power Distribution cabinet for
distribution of 230 VAC Single Phase UPS/Non-UPS supply to equipments /
instruments in control Room & field.
1
Nos.
37 Erection, Testing & Commissioning of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Nos.
38 Erection, Testing & Commissioning of -Engg cum Operator Station with 21"
LCD Monitor.
Operating System Windows 2008 Server
1
Nos.
39 Erection, Testing & Commissioning of -Workstation (OIC) with 21" LCD
Monitor.
Operating System Windows 7
2
Nos.
40 Erection, Testing & Commissioning of -Laser Jet Printer A4 size color 1 Nos.
41 Erection, Testing & Commissioning of - Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
42 Erection of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg. Cum Operator Station, Operator
Station)
1
Set
43 Erection of -System cabinets to house Ethernet Switch, Networking Hardware
as per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
44 Installation Testing & Commissioning of -Explosion Proof / Weather proof ESD
Push Button Station15
Nos.
22
21
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
45 Installation Testing & Commissioning of -Flameproof / Weatherproof Hooter 2
Nos.
46 Installation Testing & Commissioning of -Weatherproof Hooter 2 Nos.
47 Installation Testing & Commissioning of -Level Switch SIL 2 Certified 14
Nos.
48 Installation Testing & Commissioning of FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
49 Installation Testing & Commissioning of -FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
6
Nos.
50 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
24
Nos.
51 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
22
Nos.
52 Installation Testing & Commissioning of - FLP/WP Signal Junction Box-Triad,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
2
Nos.
53 Installation Testing & Commissioning of - FLP/WP Signal Junction Box,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
6
Nos.
54 Testing & Commissioning of MCC Panels (subsequent to modifications carried
out by vendor)1
Lump Sum
Powering ON and functional checking of following field instrumentation at
Safety PLC and Engg cum Operator Station as per Functional Design
Specification.
Lump Sum
a) Hi-Hi Level Switch 14Nos
b) Level Tx. - Radar Type 14Nos
c) Level Tx. - Servo Type 14Nos
d) Pneumatic ROSOV 28Nos
e) DBB Valve (Electric Actuator) 6Nos
f) HC Detector - Point Type 2Nos
g) HC Detector - Open Path Type 6Nos
h) ESD Push Button Station 15Nos
i) FLP / WP Hooter 2Nos
j) WP Hooter 2Nos
k) Modified MCC Panel 23Nos
l) Existing MOVs (ESD Ports) 67Nos
m) Existing Batch Controller (ESD Ports) 20Nos
n) Existing Main Power Distribution system (Non-Critical Loads) ESD Port 10
Nos
o) Rim Seal Protection System (PLC)3
Nos
p) HVLR System (PLC)8
Nos
55
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
56 Development of software Drivers (Engg cum Operator Station Resident) to
serially interface follwoing field instrumentation / sub-systems with safety PLC.
1) HART Protocol based Field Instrumentation [eg. (Pr / Temp / Flow) Tx. /
Mass FLow Meters / Hydrocarbon Detectors
2) MODBUS RTU Protocol based PLCs pertaining to (a) Rim Seal Protection
system; (b) Fire Fighting Control system ; (c) Master control station of MOVs;
(d) Electric / Pneumatic Fail safe Remote operated shut-off valves (e)
Communication Interface Unit of TFMS System (f) HVLR system (g) VFDs
3) TCP/IP Protocol between TAS and TFMS system and safety PLC system
NOTE :
(1) The scope of work under this item include Data base generation, Graphic
configuration, PLC loader software modification & any other requirement at
Engg / Operator Station.
(2) Development of software drivers for all the instruments / systems to be
supplied by vendor will not be considered under this item.;
(3) Vendors have to develop dynamic graphics of all the facilities at an
Installation.
1
Nos.
57 Supply, fabrication, welding, erection and painting of structural steel confirming
to IS 2062 latest edition, consisting of channels, beams, angles, flats, tubular
sections, etc; fabrication of steel structures, structural frame for Junction Boxes,
cable trays, field instruments [ under vendor' scope of supply & only HC
Detectors free issue item from BPCL). This includes supply of bolts, nuts
washers, shims, packs, putty, gas, welding electrodes, and all other
consumables as required, cleaning and surface preparation of all steel surfaces
with emry paper/wire brush, supply and application of 2 coats of red oxide zinc
phosphate primer of 30 to 35 microns dft each, supply and application of 2
coats of synthetic enamel paint of 30 to 35 microns dft of approved shade. Rate
to include excavating pit for grouting the member, grouting the structural steel
member in PCC M15, shuttering, ramming, finishing the same with cement
slurry etc; complete at all depths and as per approved drawing or instruction of
EIC. The height of frame shall be 1.3m from the FGL and 0.45m inside earth
for grouting purpose. The buried portion shall be coated with bitumen on all
sides before grouting the same in PCC. PCC shall be minimum 350mm x
350mm x 450mm for each leg of the frame / member.
The exposed portion of the PCC surface shall be whitewashed.
15000
Kilograms
58 Making of Electrical Earthing Pits - Complete electrical earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.
30
Nos.
59 Making of Instrument Earthing Pits -Complete instrument earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.30
Nos.
60 System Design & Engineering 1 Lump Sum
61 Factory Acceptance Test 1 Lump Sum
62 Training (at Factory) 1 Lump Sum
63 Training (at Site)
1
Lump Sum
64 Site Acceptance Test 1 Lump Sum
65 Documentations including as built drawings (6 Sets). 1 Lump Sum
66 CMC (Comprehensive Maintenance Charges) for 5 years (Post Warranty
Period)1
Lump Sum
PARADEEP INSTALLATION SAFETY PLC :
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
1 Supply of -Dual Redundant Safety Programmable Logic Controller (SIL2
Certified) with Licensed Software (Engg./ Loader software) including
marshalling cabinet/s
[for ESD System] IO Count :: DI : 467, DO: 191,AI 2 WIRE TX : 50, AI 3
WIRE TX HART : 6, SERIAL RS 485 : 5
1
Set
2 Supply of -Power Distribution cabinet with MCBs for individual isolation for
distribution of 230VAC, Single Phase UPS/Non-UPS Supply to field and control
room instrumentation.
1
Nos.
3 Supply of Engg Cum Operator Station with 21" LCD Monitor.
Operating System Windows 2008 Server 1
Nos.
4 Supply of - Operator Station with 21" LCD Monitor.
Operating System Windows 72
Nos.
5 Supply of -Laser Jet Printer A4 size color 1 Nos.
6 Supply of -Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
7 Supply of -System cabinets to house Ethernet Switch, Networking Hardware as
per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
8 Supply of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg Cum Operator Station, Operator
Station)
1
Set
9 Supply of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Set
10 Supply of -Explosion Proof / Weather proof ESD Push Button Station15
Nos.
11 Supply of -Flameproof / Weatherproof Hooter 2
Nos.
12 Supply of -Weatherproof Hooter 2
Nos.
13 Supply of -Level Switch SIL 2 Certified 11
Nos.
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
14 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
15 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
2
Nos.
16 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
15
Nos.
17 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
24
Nos.
18 Supply of -FLP/WP Signal Junction Box-Triad, (including FLP/WP SS cable
glands, thimbles, ferrules, connectors etc. complete) and other installation
material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
Note: These are copper cables.
1
Nos.
19 Supply of -FLP/WP Signal Junction Box, (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
6
Nos.
20 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 4Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos
Supplying of perforated AL cable trays along with accessories (e.g coupler
plate , aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 2500
RMT
b) 100 mm 200
RMT
c) 150 mm300
RMT
d) 200 mm1200
RMT
e) 300 mm1500
RMT
Fixing of perforated AL cable trays along with accessories (e.g coupler plate ,
aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 2500
RMT
b) 100 mm 200
RMT
c) 150 mm300
RMT
d) 200 mm1200
RMT
e) 300 mm1500
RMT
Supply & laying of Hume pipes (NP2) across Road crossing including road
cutting & remaking of WBM roads of following sizes ( if required as per site
condition)
a) 6 inch dia Hume pipe 30 RMT
b) 8 inch dia Hume pipe 40 RMT
c) 10 inch dia Hume pipe 50 RMT
24 Modification at MCC Panels including Supply of relays / contactors, PVC wires,
lugs, ferrules, erection hardware (as required) to provide potential free contacts
to be connected to the PLCs (Safety) for status (Motor Running / Trip) &
command (Start / Stop / ESD command) from PLCs.
Note : applicable for existing MCCs of TLF/ TWF/ TWD / FW Pumps (as
applicable)
15
Nos.
25 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends
Cable size - 1 pair x 1.5 mm2
6980
Meter
21
23
22
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
26 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 1Triad x 1.5 mm2
600
Meter
27 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 12pair x 1.5 mm2
1710
Meter
28 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 8Triad x 1.5 mm2 OR 8Triad x 2.5 mm2
207
Meter
29 Laying of Power Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 3C x 1.5 mm2
3699
Meter
30 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
677
Meter
31 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 36C x 1.5 mm2
50
Meter
32 Laying of Control Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 2C x 1.5 mm2
18740
Meter
33 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
5274
Meter
34 Laying of Multicore Control & Power Cables (Copper Conductor, FRLS PVC
Armoured) in under ground cable trenches or in above ground cable trays
including Glanding / Termination / Loop checking at both ends
Cable Size - 12C x 1.5 mm2
6243
Meter
35 Excavation & backfilling of cable trenches
Staking out, marking the outline for excavation, excavation in any type of soil,
PCC or hard rock for general site grading by machinery or manually up to 750
mm below NGL and 400 mm width for all depths as given below including
removal of stumps and roots to full extent removal of all vegetation including
bushes and grass, dewatering & leveling., dressing and backfilling after cable
is laid etc; complete as per specifications and instructions of Engineer In-
Charge (EIC).
Scope of work shall also include Supply/filling of sand & supply /placing of
Class B bricks in for excavated trenches subsequent to laying of cables.
2000 RMT
36 Erection, Testing & Commissioning of -Dual Redundant Safety Programmable
Logic Controller (SIL2 Certified) with Licensed Software (Engg./ Loader
software) including marshalling cabinet/s
[for ESD System] IO Count :: IO Count :: DI : 467, DO: 191,AI 2 WIRE TX :
50, AI 3 WIRE TX HART : 6, SERIAL RS 485 : 5
1
Set
37 Erection, Testing & Commissioning of -Power Distribution cabinet for
distribution of 230 VAC Single Phase UPS/Non-UPS supply to equipments /
instruments in control Room & field.
1
Nos.
38 Erection, Testing & Commissioning of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Nos.
39 Erection, Testing & Commissioning of -Engg cum Operator Station with 21"
LCD Monitor.
Operating System Windows 2008 Server
1
Nos.
40 Erection, Testing & Commissioning of -Workstation (OIC) with 21" LCD
Monitor.
Operating System Windows 7
2
Nos.
41 Erection, Testing & Commissioning of -Laser Jet Printer A4 size color 1 Nos.
42 Erection, Testing & Commissioning of - Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.1
Lump Sum
43 Erection of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg. Cum Operator Station, Operator
Station)
1
Set
44 Erection of -System cabinets to house Ethernet Switch, Networking Hardware
as per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
45 Installation Testing & Commissioning of -Explosion Proof / Weather proof ESD
Push Button Station15
Nos.
46 Installation Testing & Commissioning of -Flameproof / Weatherproof Hooter 2
Nos.
47 Installation Testing & Commissioning of -Weatherproof Hooter 2 Nos.
48 Installation Testing & Commissioning of -Level Switch SIL 2 Certified 11
Nos.
49 Installation Testing & Commissioning of FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
50 Installation Testing & Commissioning of -FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
2
Nos.
51 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
15
Nos.
52 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
24
Nos.
53 Installation Testing & Commissioning of - FLP/WP Signal Junction Box-Triad,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
1
Nos.
54 Installation Testing & Commissioning of - FLP/WP Signal Junction Box,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
6
Nos.
55 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables :4 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos
56 Testing & Commissioning of MCC Panels (subsequent to modifications carried
out by vendor)1
Lump Sum
Powering ON and functional checking of following field instrumentation at
Safety PLC and Engg cum Operator Station as per Functional Design
Specification.
Lump Sum
a) Hi-Hi Level Switch 11Nos
b) Level Tx. - Radar Type 11Nos
c) Level Tx. - Servo Type 11Nos
d) Pneumatic ROSOV 22Nos
e) DBB Valve (Electric Actuator) 6Nos
f) HC Detector - Point Type 2Nos
g) HC Detector - Open Path Type 3Nos
h) ESD Push Button Station 15Nos
i) FLP / WP Hooter 2Nos
j) WP Hooter 2Nos
k) Modified MCC Panel 15Nos
l) Existing MOVs (ESD Ports) 64Nos
m) Existing Batch Controller (ESD Ports) 20Nos
n) Existing Main Power Distribution system (Non-Critical Loads) ESD Port 8
Nos
o) Rim Seal Protection System (PLC)4
Nos
p) HVLR System (PLC)4
Nos
58 Development of software Drivers (Engg cum Operator Station Resident) to
serially interface follwoing field instrumentation / sub-systems with safety PLC.
1) HART Protocol based Field Instrumentation [eg. (Pr / Temp / Flow) Tx. /
Mass FLow Meters / Hydrocarbon Detectors
2) MODBUS RTU Protocol based PLCs pertaining to (a) Rim Seal Protection
system; (b) Fire Fighting Control system ; (c) Master control station of MOVs;
(d) Electric/ Pneumatic Fail safe Remote operated shut-off valves (e)
Communication Interface Unit of TFMS System (f) HVLR system (g) VFDs
3) TCP/IP Protocol between TAS and TFMS system and safety PLC system
NOTE :
(1) The scope of work under this item include Data base generation, Graphic
configuration, PLC loader software modification & any other requirement at
Engg / Operator Station.
(2) Development of software drivers for all the instruments / systems to be
supplied by vendor will not be considered under this item.;
(3) Vendors have to develop dynamic graphics of all the facilities at an
Installation.
1
Nos.
57
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
59 Supply, fabrication, welding, erection and painting of structural steel confirming
to IS 2062 latest edition, consisting of channels, beams, angles, flats, tubular
sections, etc; fabrication of steel structures, structural frame for Junction Boxes,
cable trays, field instruments [ under vendor' scope of supply & only HC
Detectors free issue item from BPCL). This includes supply of bolts, nuts
washers, shims, packs, putty, gas, welding electrodes, and all other
consumables as required, cleaning and surface preparation of all steel surfaces
with emry paper/wire brush, supply and application of 2 coats of red oxide zinc
phosphate primer of 30 to 35 microns dft each, supply and application of 2
coats of synthetic enamel paint of 30 to 35 microns dft of approved shade. Rate
to include excavating pit for grouting the member, grouting the structural steel
member in PCC M15, shuttering, ramming, finishing the same with cement
slurry etc; complete at all depths and as per approved drawing or instruction of
EIC. The height of frame shall be 1.3m from the FGL and 0.45m inside earth
for grouting purpose. The buried portion shall be coated with bitumen on all
sides before grouting the same in PCC. PCC shall be minimum 350mm x
350mm x 450mm for each leg of the frame / member.
The exposed portion of the PCC surface shall be whitewashed.
15000
Kilograms
60 Making of Electrical Earthing Pits - Complete electrical earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.
30
Nos.
61 Making of Instrument Earthing Pits -Complete instrument earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.30
Nos.
62 System Design & Engineering 1 Lump Sum
63 Factory Acceptance Test 1 Lump Sum
64 Training (at Factory) 1 Lump Sum
65 Training (at Site) 1 Lump Sum
66 Site Acceptance Test 1 Lump Sum
67 Documentations including as built drawings (6 Sets). 1 Lump Sum
68 CMC (Comprehensive Maintenance Charges) for 5 years (Post Warranty
Period)1
Lump Sum
TOTAL
RAJBANDH TOP SAFETY PLC :
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
1 Supply of -Dual Redundant Safety Programmable Logic Controller (SIL2
Certified) with Licensed Software (Engg./ Loader software) including
marshalling cabinet/s
[for ESD System] IO Count :: DI : 325, DO: 134,AI 2 WIRE TX : 55, AI 3
WIRE TX HART : 4, SERIAL RS 485 : 5
1
Set
2 Supply of -Power Distribution cabinet with MCBs for individual isolation for
distribution of 230VAC, Single Phase UPS/Non-UPS Supply to field and control
room instrumentation.
1
Nos.
3 Supply of Engg Cum Operator Station with 21" LCD Monitor.
Operating System Windows 2008 Server 1
Nos.
4 Supply of - Operator Station with 21" LCD Monitor.
Operating System Windows 72
Nos.
5 Supply of -Laser Jet Printer A4 size color 1 Nos.
6 Supply of -Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
7 Supply of -System cabinets to house Ethernet Switch, Networking Hardware as
per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
8 Supply of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg Cum Operator Station, Operator
Station)
1
Set
9 Supply of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Set
10 Supply of -Explosion Proof / Weather proof ESD Push Button Station15
Nos.
11 Supply of -Flameproof / Weatherproof Hooter 2
Nos.
12 Supply of -Weatherproof Hooter 2
Nos.
13 Supply of -Level Switch SIL 2 Certified 7
Nos.
14 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
15 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos.
16 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Control JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
12
Nos.
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
17 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
12
Nos.
18 Supply of -FLP/WP Signal Junction Box-Triad, (including FLP/WP SS cable
glands, thimbles, ferrules, connectors etc. complete) and other installation
material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
Note: These are copper cables.
1
Nos.
19 Supply of -FLP/WP Signal Junction Box, (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
11
Nos.
Supplying of perforated GI cable trays along with accessories (e.g coupler
plate , aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 344
RMT
b) 100 mm 782
RMT
c) 150 mm394
RMT
d) 200 mm22
RMT
e) 300 mm1263
RMT
Fixing of perforated GI cable trays along with accessories (e.g coupler plate ,
aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 344
RMT
b) 100 mm 782
RMT
c) 150 mm394
RMT
d) 200 mm22
RMT
e) 300 mm1263
RMT
Supply & laying of Hume pipes (NP2) across Road crossing including road
cutting & remaking of WBM roads of following sizes ( if required as per site
condition)
a) 6 inch dia Hume pipe 20 RMT
b) 8 inch dia Hume pipe 30 RMT
c) 10 inch dia Hume pipe 40 RMT
23 Modification at MCC Panels including Supply of relays / contactors, PVC wires,
lugs, ferrules, erection hardware (as required) to provide potential free contacts
to be connected to the PLCs (Safety) for status (Motor Running / Trip) &
command (Start / Stop / ESD command) from PLCs.
Note : applicable for existing MCCs of TLF/ TWF/ TWD / FW Pumps (as
applicable)
15
Nos.
24 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends
Cable size - 1 pair x 1.5 mm2
2688
Meter
25 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 1Triad x 1.5 mm2
303
Meter
26 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 12pair x 1.5 mm2
2521
Meter
27 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 8Triad x 1.5 mm2
167
Meter
28 Laying of Power Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 3C x 1.5 mm2
553
Meter
29 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
899
Meter
30 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 36C x 1.5 mm2
50
Meter
31 Laying of Control Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 2C x 1.5 mm2
7858
Meter
32 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
2736
Meter
33 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 12C x 1.5 mm2
2032
Meter
21
22
20
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
34 Excavation & backfilling of cable trenches
Staking out, marking the outline for excavation, excavation in any type of soil,
PCC or hard rock for general site grading by machinery or manually up to 750
mm below NGL and width 400mm for all depths as given below including
removal of stumps and roots to full extent removal of all vegetation including
bushes and grass, dewatering & leveling., dressing and backfilling after cable
is laid etc; complete as per specifications and instructions of Engineer In-
Charge (EIC).
Scope of work shall also include Supply/filling of sand & supply /placing of
Class B bricks in for excavated trenches subsequent to laying of cables.
1000 RMT
35 Erection, Testing & Commissioning of -Dual Redundant Safety Programmable
Logic Controller (SIL2 Certified) with Licensed Software (Engg./ Loader
software) including marshalling cabinet/s
[for ESD System] IO Count :: DI : 325, DO: 134,AI 2 WIRE TX : 55, AI 3 WIRE
TX HART : 4, SERIAL RS 485 : 5
1
Set
36 Erection, Testing & Commissioning of -Power Distribution cabinet for
distribution of 230 VAC Single Phase UPS/Non-UPS supply to equipments /
instruments in control Room & field.
1
Nos.
37 Erection, Testing & Commissioning of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Nos.
38 Erection, Testing & Commissioning of -Engg cum Operator Station with 21"
LCD Monitor.
Operating System Windows 2008 Server
1
Nos.
39 Erection, Testing & Commissioning of -Workstation (OIC) with 21" LCD
Monitor.
Operating System Windows 7
2
Nos.
40 Erection, Testing & Commissioning of -Laser Jet Printer A4 size color 1 Nos.
41 Erection, Testing & Commissioning of - Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
42 Erection of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg. Cum Operator Station, Operator
Station)
1
Set
43 Erection of -System cabinets to house Ethernet Switch, Networking Hardware
as per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
44 Installation Testing & Commissioning of -Explosion Proof / Weather proof ESD
Push Button Station15
Nos.
45 Installation Testing & Commissioning of -Flameproof / Weatherproof Hooter 2
Nos.
46 Installation Testing & Commissioning of -Weatherproof Hooter 2 Nos.
47 Installation Testing & Commissioning of -Level Switch SIL 2 Certified 7
Nos.
48 Installation Testing & Commissioning of FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
49 Installation Testing & Commissioning of -FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos.
50 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
12
Nos.
51 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
12
Nos.
52 Installation Testing & Commissioning of - FLP/WP Signal Junction Box-Triad,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
1
Nos.
53 Installation Testing & Commissioning of - FLP/WP Signal Junction Box,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
11
Nos.
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
54 Testing & Commissioning of MCC Panels (subsequent to modifications carried
out by vendor)1
Lump Sum
Powering ON and functional checking of following field instrumentation at
Safety PLC and Engg cum Operator Station as per Functional Design
Specification.
Lump Sum
a) Hi-Hi Level Switch 7Nos
b) Level Tx. - Radar Type 7Nos
c) Level Tx. - Servo Type 7Nos
d) Electric Fail Safe ROSOV (Electric Actuator) 14Nos
e) DBB Valve (Electric Actuator) 6Nos
f) HC Detector - Point Type 1Nos
g) HC Detector - Open Path Type 2Nos
h) ESD Push Button Station 15Nos
i) FLP / WP Hooter 2Nos
j) WP Hooter 2Nos
k) Modified MCC Panel 10Nos
l) Existing MOVs (ESD Ports) 36Nos
m) Existing Batch Controller (ESD Ports) 12 Nos
n) Existing Main Power Distribution system (Non-Critical Loads) ESD Port 8
Nos
o) Rim Seal Protection System (PLC)3
Nos
p) HVLR System (PLC)4
Nos
56 Development of software Drivers (Engg cum Operator Station Resident) to
serially interface follwoing field instrumentation / sub-systems with safety PLC.
1) HART Protocol based Field Instrumentation [eg. (Pr / Temp / Flow) Tx. /
Mass FLow Meters / Hydrocarbon Detectors
2) MODBUS RTU Protocol based PLCs pertaining to (a) Rim Seal Protection
system; (b) Fire Fighting Control system ; (c) Master control station of MOVs;
(d) Electric / Pneumatic Fail safe Remote operated shut-off valves (e)
Communication Interface Unit of TFMS System (f) HVLR system (g) VFDs
3) TCP/IP Protocol between TAS and TFMS system and safety PLC system
NOTE :
(1) The scope of work under this item include Data base generation, Graphic
configuration, PLC loader software modification & any other requirement at
Engg / Operator Station.
(2) Development of software drivers for all the instruments / systems to be
supplied by vendor will not be considered under this item.;
(3) Vendors have to develop dynamic graphics of all the facilities at an
Installation.
1
Nos.
57 Supply, fabrication, welding, erection and painting of structural steel confirming
to IS 2062 latest edition, consisting of channels, beams, angles, flats, tubular
sections, etc; fabrication of steel structures, structural frame for Junction Boxes,
cable trays, field instruments [ under vendor' scope of supply & only HC
Detectors free issue item from BPCL). This includes supply of bolts, nuts
washers, shims, packs, putty, gas, welding electrodes, and all other
8000
Kilograms
58 Making of Electrical Earthing Pits - Complete electrical earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.
20
Nos.
59 Making of Instrument Earthing Pits -Complete instrument earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.20
Nos.
60 System Design & Engineering 1 Lump Sum
61 Factory Acceptance Test 1 Lump Sum
62 Training (at Factory) 1 Lump Sum
63 Training (at Site) 1 Lump Sum
64 Site Acceptance Test 1 Lump Sum
65 Documentations including as built drawings (6 Sets). 1 Lump Sum
66 CMC (Comprehensive Maintenance Charges) for 5 years (Post Warranty
Period)1
Lump Sum
PATNA TOP SAFETY PLC :
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
1 Supply of -Dual Redundant Safety Programmable Logic Controller (SIL2
Certified) with Licensed Software (Engg./ Loader software) including
marshalling cabinet/s
[for ESD System] :IO Count :: DI : 409, DO: 182,AI 2 WIRE TX : 65, AI 3
WIRE TX HART : 4, SERIAL RS 485 :4
1
Set
2 Supply of -Power Distribution cabinet with MCBs for individual isolation for
distribution of 230VAC, Single Phase UPS/Non-UPS Supply to field and control
room instrumentation.
1
Nos.
3 Supply of Engg Cum Operator Station with 21" LCD Monitor.
Operating System Windows 2008 Server 1
Nos.
4 Supply of - Operator Station with 21" LCD Monitor.
Operating System Windows 72
Nos.
5 Supply of -Laser Jet Printer A4 size color 1 Nos.
6 Supply of -Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.
1
Lump Sum
7 Supply of -System cabinets to house Ethernet Switch, Networking Hardware as
per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
8 Supply of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg Cum Operator Station, Operator
Station)
1
Set
9 Supply of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Set
10 Supply of -Explosion Proof / Weather proof ESD Push Button Station15
Nos.
55
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
11 Supply of -Flameproof / Weatherproof Hooter 2
Nos.
12 Supply of -Weatherproof Hooter 2
Nos.
13 Supply of -Level Switch SIL 2 Certified 9
Nos.
14 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
15 Supply of -FLP/WP Power Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos.
16 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
14
Nos.
17 Supply of -FLP/WP Control Junction Box (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Control JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
15
Nos.
18 Supply of -FLP/WP Signal Junction Box-Triad, (including FLP/WP SS cable
glands, thimbles, ferrules, connectors etc. complete) and other installation
material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
Note: These are copper cables.
1
Nos.
19 Supply of -FLP/WP Signal Junction Box, (including FLP/WP SS cable glands,
thimbles, ferrules, connectors etc. complete) and other installation material as
per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
13
Nos.
Supplying of perforated GI cable trays along with accessories (e.g coupler
plate , aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 2008 RMT
b) 100 mm 380 RMT
c) 150 mm 350 RMT
d) 200 mm 370 RMT
e) 300 mm 700 RMT
Fixing of perforated GI cable trays along with accessories (e.g coupler plate ,
aluminium saddles, screws, nuts, washers ) of following sizes:
a) 50 mm 2008 RMT
b) 100 mm 380 RMT
c) 150 mm 350 RMT
d) 200 mm 370 RMT
e) 300 mm 700 RMT
Supply & laying of Hume pipes (NP2) across Road crossing including road
cutting & remaking of WBM roads of following sizes ( if required as per site
condition)
a) 6 inch dia Hume pipe 40 RMT
b) 8 inch dia Hume pipe 50 RMT
c) 10 inch dia Hume pipe 60 RMT
23 Modification at MCC Panels including Supply of relays / contactors, PVC wires,
lugs, ferrules, erection hardware (as required) to provide potential free contacts
to be connected to the PLCs (Safety) for status (Motor Running / Trip) &
command (Start / Stop / ESD command) from PLCs.
Note : applicable for existing MCCs of TLF/ TWF/ TWD / FW Pumps (as
applicable)
12
Nos.
24 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends
Cable size - 1 pair x 1.5 mm2
4380
Meter
25 Laying of Signal Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 1Triad x 1.5 mm2
280
Meter
22
21
20
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
26 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 12pair x 1.5 mm2
2037
Meter
27 Laying of Multicore Signal Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 8Triad x 1.5 mm2
100
Meter
28 Laying of Power Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 3C x 1.5 mm2
1763
Meter
29 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
630
Meter
30 Laying of Multicore Power Cables (Copper Conductor, FRLS PVC Armoured) in
under ground cable trenches or in above ground cable trays including Glanding
/ Termination / Loop checking at both ends
Cable Size - 36C x 1.5 mm2
50
Meter
31 Laying of Control Cables (Copper Conductor, FRLS PVC Armoured) in above
ground cable trays including Glanding / Termination / Loop checking at both
ends Laying / Glanding / Termination / Loop checking at both ends.
Cable Size - 2C x 1.5 mm2
8241
Meter
32 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 24C x 1.5 mm2
1904
Meter
33 Laying of Multicore Control Cables (Copper Conductor, FRLS PVC Armoured)
in under ground cable trenches or in above ground cable trays including
Glanding / Termination / Loop checking at both ends
Cable Size - 12C x 1.5 mm2
2003
Meter
34 Excavation & backfilling of cable trenches
Staking out, marking the outline for excavation, excavation in any type of soil,
PCC or hard rock for general site grading by machinery or manually up to 750
mm below and 400 mm width NGL for all depths as given below including
removal of stumps and roots to full extent removal of all vegetation including
bushes and grass, dewatering & leveling., dressing and backfilling after cable
is laid etc; complete as per specifications and instructions of Engineer In-
Charge (EIC).
Scope of work shall also include Supply/filling of sand & supply /placing of
Class B bricks in for excavated trenches subsequent to laying of cables.
1500 RMT
35 Erection, Testing & Commissioning of -Dual Redundant Safety Programmable
Logic Controller (SIL2 Certified) with Licensed Software (Engg./ Loader
software) including marshalling cabinet/s
[for ESD System] IO Count :: DI : 409, DO: 182,AI 2 WIRE TX : 65, AI 3
WIRE TX HART : 4, SERIAL RS 485 :4
1
Set
36 Erection, Testing & Commissioning of -Power Distribution cabinet for
distribution of 230 VAC Single Phase UPS/Non-UPS supply to equipments /
instruments in control Room & field.
1
Nos.
37 Erection, Testing & Commissioning of -Un-Interrupted Power Supply of
Parallel Redundant UPS System of a min 10KVA with 30 mins backup using Ni-
Cd batteries.
Note: Incase if actual calculated system load exceeds 10KVA then UPS rating
shall be 120% of the actual calculated load.
1
Nos.
38 Erection, Testing & Commissioning of -Engg cum Operator Station with 21"
LCD Monitor.
Operating System Windows 2008 Server
1
Nos.
39 Erection, Testing & Commissioning of -Workstation (OIC) with 21" LCD
Monitor.
Operating System Windows 7
2
Nos.
40 Erection, Testing & Commissioning of -Laser Jet Printer A4 size color 1 Nos.
41 Erection, Testing & Commissioning of - Networking Hardware comprising of :
Redundant Manageable Fast Ethernet Switches, including LAN Networking CAT
6 structured cables, associated hardware and cables (power / signal / control)
required for interpanel connectivity of centralised instrumentation.1
Lump Sum
42 Erection of -Open Table type console centers for mounting the servers /
workstations in control room (i.e. Engg. Cum Operator Station, Operator
Station)
1
Set
43 Erection of -System cabinets to house Ethernet Switch, Networking Hardware
as per tender specification.
TFMS System centralized hardware ( e.g CIUs , surge arrestors etc. ) to be
provided by BPCL shall also be housed in the System Cabinet.
1
Nos.
44 Installation Testing & Commissioning of -Explosion Proof / Weather proof ESD
Push Button Station15
Nos.
45 Installation Testing & Commissioning of -Flameproof / Weatherproof Hooter 2
Nos.
46 Installation Testing & Commissioning of -Weatherproof Hooter 2 Nos.
47 Installation Testing & Commissioning of -Level Switch SIL 2 Certified 9
Nos.
48 Installation Testing & Commissioning of FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 36C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
1
Nos.
49 Installation Testing & Commissioning of -FLP/WP Power Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 3C x 1.5 mm2
Note: These are copper cables.
4
Nos.
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
50 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 12 Nos (side entry)
Cable Size for Power JB
- Multi Core : 24C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
14
Nos.
51 Installation Testing & Commissioning of -FLP/WP Control Junction Box
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (bottom entry)
- Branch Cables : 6 Nos (side entry)
Cable Size for Power JB
- Multi Core : 12C x 1.5 mm2
- Branch Cable : 2C x 1.5 mm2
Note: These are copper cables.
15
Nos.
52 Installation Testing & Commissioning of - FLP/WP Signal Junction Box-Triad,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi Core : 2 Nos (from bottom only)
- Branch Cables : 8 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 8 Triad x 1.5 mm2
- Branch Cable: 1 Triad x1.5 mm2
(for HC Detectors / Transmitters)
1
Nos.
53 Installation Testing & Commissioning of - FLP/WP Signal Junction Box,
(including FLP/WP SS cable glands, thimbles, ferrules, connectors etc.
complete) and other installation material as per tender specification.
No. of Cable Entries
- Multi core : 2 Nos (from bottom only)
- Branch Cables : 12 Nos (from sides)
Cable Size for Signal JB
- Multi Core : 12 P x 1.5 mm2
- Branch Cable: 1 P x1.5 mm2
Note: These are copper cables.
13
Nos.
54 Testing & Commissioning of MCC Panels (subsequent to modifications carried
out by vendor)1
Lump Sum
Powering ON and functional checking of following field instrumentation at
Safety PLC and Engg cum Operator Station as per Functional Design
Specification.
a) Hi-Hi Level Switch 9Nos
b) Level Tx. - Radar Type 9Nos
c) Level Tx. - Servo Type 9Nos
d) Electric Fail Safe ROSOV (Electric Actuator) 18Nos
e) DBB Valve (Electric Actuator) 9Nos
f) HC Detector - Point Type 1Nos
g) HC Detector - Open Path Type 2Nos
h) ESD Push Button Station 15Nos
i) FLP / WP Hooter 2Nos
j) WP Hooter 2Nos
k) Modified MCC Panel 12Nos
l) Existing MOVs (ESD Ports) 46Nos
m) Existing Batch Controller (ESD Ports) 20Nos
n) Existing Main Power Distribution system (Non-Critical Loads) ESD Port 9
Nos
o) Rim Seal Protection System (PLC)5
Nos
p) HVLR System (PLC)4
Nos
56 Development of software Drivers (Engg cum Operator Station Resident) to
serially interface follwoing field instrumentation / sub-systems with safety PLC.
1) HART Protocol based Field Instrumentation [eg. (Pr / Temp / Flow) Tx. /
Mass FLow Meters / Hydrocarbon Detectors
2) MODBUS RTU Protocol based PLCs pertaining to (a) Rim Seal Protection
system; (b) Fire Fighting Control system ; (c) Master control station of MOVs;
(d) Electric/ Pneumatic Fail safe Remote operated shut-off valves (e)
Communication Interface Unit of TFMS System (f) HVLR system (g) VFDs
3) TCP/IP Protocol between TAS and TFMS system and safety PLC system
NOTE :
(1) The scope of work under this item include Data base generation, Graphic
configuration, PLC loader software modification & any other requirement at
Engg / Operator Station.
(2) Development of software drivers for all the instruments / systems to be
supplied by vendor will not be considered under this item.;
(3) Vendors have to develop dynamic graphics of all the facilities at an
Installation.
1
Nos.
57 Supply, fabrication, welding, erection and painting of structural steel confirming
to IS 2062 latest edition, consisting of channels, beams, angles, flats, tubular
sections, etc; fabrication of steel structures, structural frame for Junction Boxes,
cable trays, field instruments [ under vendor' scope of supply & only HC
Detectors free issue item from BPCL). This includes supply of bolts, nuts
washers, shims, packs, putty, gas, welding electrodes, and all other
consumables as required, cleaning and surface preparation of all steel surfaces
with emry paper/wire brush, supply and application of 2 coats of red oxide zinc
phosphate primer of 30 to 35 microns dft each, supply and application of 2
coats of synthetic enamel paint of 30 to 35 microns dft of approved shade. Rate
to include excavating pit for grouting the member, grouting the structural steel
member in PCC M15, shuttering, ramming, finishing the same with cement
slurry etc; complete at all depths and as per approved drawing or instruction of
EIC. The height of frame shall be 1.3m from the FGL and 0.45m inside earth
for grouting purpose. The buried portion shall be coated with bitumen on all
sides before grouting the same in PCC. PCC shall be minimum 350mm x
350mm x 450mm for each leg of the frame / member.
The exposed portion of the PCC surface shall be whitewashed.
8000 Kilograms
58 Making of Electrical Earthing Pits - Complete electrical earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.
20
Nos.
55
Item No. Item Description Quantity Unit of
Measurement
(UOM)
Rate AMOUNT
SCHEDULE OF QUANTITIES/ RATES"; HALDIA COASTAL OIL INSTALLATION , PARADEEP INSTALLATION,
PATNA TOP & RAJBANDH TOP
59 Making of Instrument Earthing Pits -Complete instrument earthing for control
room equipments & field equipments. Designing, providing & constructing plate
electrode type earthing pits etc; as per tender specifications.20
Nos.
60 System Design & Engineering 1 Lump Sum
61 Factory Acceptance Test 1 Lump Sum
62 Training (at Factory) 1 Lump Sum
63 Training (at Site) 1 Lump Sum
64 Site Acceptance Test 1 Lump Sum
65 Documentations including as built drawings (6 Sets). 1 Lump Sum
66 CMC (Comprehensive Maintenance Charges) for 5 years (Post Warranty
Period)1
Lump Sum