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RA Series Glasteel ® Reactors

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Page 1: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

RA Series Glasteel® Reactors

Page 2: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

Long-recognized standard in glassed-steel reactors for the chemical process indus-tries. Top-quality design and construction contribute to long, dependable service life.

Choose from the full line of Pfaudler RA Series Glasteel reactors, with models ranging in size from 300 to 15,000 gallons. All offer the familiar RA features, the same built-inruggedness and reliability the industry has depended on for decades.

Versatile Cryo-Lock optionsSomething new has been added to give RA reactors a flexibility never before possible. The exclusive, Pfaudler Cryo-Lock agitator design provides a wide choice of impeller configurations to answer changing mixing requirements.

The interchangeable Cryo-Lock impellers are quickly replaced inside the vessel, result-ing in substantial savings in downtime costs.

Moreover, the variety of impeller designs available can handle every mixing task from simple blending to emulsification. This means that a quick changeover of impeller and baffle can reconfigure your RA reactor for an entirely different process.

Standard Cryo-Lock impeller configurations are used in RA reactors sized from 300 to 4000 gallons. For larger reactors, Pfaudler fabricates impellers on a custom basis.

Easy, inexpensive modificationThe standard models of RA Series reactors, detailed here, are based on thoroughlyproven engineering designs. In many cases, the basic design can be modified to meetyour specific needs.

The top head layouts shown are typical, suggested layouts. During fabrication, openingscan be omitted, resized or moved to suit your process and your piping arrangement.

RASERIES

GLASTEEL REACTORS

Field-proven

mixer drives with

capabilities up to 75 HP

Cryo-Lock® agitator

assembles inside

reactor. Can be

retrofitted

Optional spring-

assisted manway

cover lifts easily,

stays where it’s put

Fin baffle hugs

sidewall

Patented interference-

fit, glass-to-glass

joint locks Cryo-Lock®

impeller to shaft

Superior corrosion

resistance with

Pfaudler Glasteel

interior

Symmetrical top

head layout

Rugged glassed

steel accessories

Conventional

jacket. Optional

half-pipe jacket

Page 3: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

• Heavy-duty forged nozzles minimize distortion, reduce time-consuming gasket shimming.

• Split backing flanges, Class 150, supplied with all nozzles. Flanges rated Class 300 also available.

• 3000-psi series jacket couplings, baffled to prevent jacket media from impinging directly on vessel wall. Flanged jacket connections are optional.

• Conventional jacket equipped with agitating nozzles provides optimum liquid circulation in jacket. Optional half-pipe jacket can be either parallel-path or zoned.

• Adjustable pipe leg supports are supplied on 300 through 400 gallon. Side supports are optional.

• A complete set of Pfaudler CRT envelope gaskets with stainless steel inserts is supplied with each vessel.

• Cryo-Lock curved blade turbine is provided as standard. One-piece retreat curve impellers and other Cryo-Lock configurations are available.

DE

SIGN FEATURES

300 gal. 500 gal.Capacity (gallons)

Working 300 500Per Inch of S.S. 7.83 7.83Bottom Head 63 63Top Head 63 63To Bottom of Impeller 20 20To Top of Impeller Hub 54 54To Bottom of Baffle 96 96Jacket 75 110

Heating Area (square feet)Jacket 53 80Bottom Head 17.4 17.4Per Inch of S.S. 1.05 1.05

Design PressureInternal @ 450˚F 100/FV 100/FVJacket @ 450˚F 100 100

Steel Thickness (inches)Inner Vessel

Top Head 5/8 5/8Shell 5/8 5/8Bottom Head 5/8 5/8

JacketShell 3/8 3/8Bottom Head 3/8 3/8

Weight (pounds)Net – No Accessories 3250 4350W/SRW Drive, Agit, Baffle 4500 5800Add for Shipment 150 150

Dimensions300 gal. 500 gal.

A 33" 58"

B 45" 70"

C 57" 82"

D 895⁄8" 1145⁄8"

E* 385⁄8" 385⁄8"

F 4" 10"

*SRW w/ seal

Page 4: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

RA-60 RA-78750 gal. 1000 gal. 1500 gal. 2000 gal.

Capacity (gallons)Working 750 1,000 1,500 2,000Per Inch of S.S. 12.24 12.24 20.69 20.69Bottom Head 122 122 269 269Top Head 122 122 269 269To Bottom of Impeller 35 35 83 55To Top of Impeller Hub 100 100 189 161To Bottom of Baffle 181 181 316 316Jacket 141 171 255 301

Heating Area (square feet)Jacket 96 122 158 191Bottom Head 27.1 27.1 45.8 45.8Per Inch of S.S. 1.31 1.31 1.70 1.70

Design PressureInternal @ 450˚F 100/FV 100/FV 100/FV 100/FVJacket @ 450˚F 90 90 90 90

Steel Thickness (inches)Inner Vessel

Top Head 5/8 5/8 3/4 3/4Shell 5/8 5/8 3/4 3/4Bottom Head 5/8 5/8 3/4 3/4

JacketShell 3/8 3/8 7/16 7/16Bottom Head 7/16 7/16 9/16 9/16

Weight (pounds)Net – No Accessories 5,900 7,150 11,275 13,000W/SRW Drive, Agit, Baffle 7,700 9,300 13,650 15,500Add for Shipment 200 200 400 450

Dimensions750gal. 1000gal.

A 52" 72"

B 67" 87"

C 82" 102"

D 1151⁄4" 1351⁄4"

E* 385⁄8" 467⁄8"

F 14" 20"

*SRW w/ seal

Dimensions1500gal. 2000gal.

A 65" 84"

B 841⁄2" 1031⁄2"

C 104" 123"

D 1371⁄2" 1561⁄2"

E* 467⁄8" 467⁄8"

F 18" 20"

*SRW w/ seal

Page 5: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

Improve Efficiency and Reduce Maintenance

• Special formula glass lining, fused to steel substrate, is highly corrosion resistant and chemically inert to nearly all substances. Ideal environment for processing ultra-pure products.

• Smooth Glasteel surface also resists adherence by viscous or sticky materials. Cleans easily.

• Cryo-Lock agitator features a glass-to-glass interference fit between impeller bore and shaft. Provides off-the-shelf interchangeability.

• Cryogenic cooling joins or separates impeller and shaft for fast, easy, reliable installation and maintenance.

• Fin baffle position is close to sidewall to promote better top to bottom turnover.

QUALIT

Y FEATURES

3000 gal. 4000 gal.Capacity (gallons)

Working 3000 4000Per Inch of S.S. 31.33 31.33Bottom Head 501 501Top Head 501 501To Bottom of Impeller 96 96To Top of Impeller Hub 336 336To Bottom of Baffle 619 619Jacket 366 453

Heating Area (square feet)Jacket 236 300Bottom Head 69.4 69.4Per Inch of S.S. 2.09 2.09

Design PressureInternal @ 450˚F 100/FV 100/FVJacket @ 450˚F 90 90

Steel Thickness (inches)Inner Vessel

Top Head 15/16 15/16Shell 1 1Bottom Head 15/16 15/16

JacketShell 1/2 1/2Bottom Head 5/8 5/8

Weight (pounds)Net – No Accessories 20,600 25,150W/SRW Drive, Agit, Baffle 24,200 30,200Add for Shipment 900 900

Dimensions3000gal. 4000 gal.

A 77" 109"

B 101" 133"

C 125" 157"

D 163" 195"

E* 583⁄8" 641⁄4"

F 22" 30"

G 7" 11"

*SRW w/ seal

Page 6: RASeries Glasteel Reactors - Process Equipment Solutions€¦ · Fin baffle hugs sidewall Patented interference-fit, glass-to-glass joint locks Cryo-Lock® impeller to shaft Superior

SB81-100-6

4/99 3M Mech No. 476

The information contained in this bulletin is believed to be reliable general guidelines for considera-tion of the products and services described herein.The information is general in nature and should not be considered applicable to any specific process orapplication. Pfaudler, Inc.expressly disclaims any warranty, expressed or implied, of fitness for any specific purpose in connection with the infor-mation contained herein.

US Facilities

Pfaudler, Inc.Rochester, New YorkTel: (1 716) 235-1000Fax: (1 716) 235-6393

Glasteel® Parts andServicesRochester, New YorkTel: (1 716) 235-1010Fax: (1 716) 235-7923

Worldwide Facilities

Chemical Reactor Services Ltd.Bolton, EnglandTel: (44 1204) 862-777Fax: (44 1204) 577-484

Bilston, EnglandTel: (44 1902) 353-637Fax: (44 1902) 495-696

GMM PfaudlerBombay, IndiaTel: (91 22) 2047470Fax: (91 22) 2049408

Pfaudler-Balfour Ltd.Leven, Fife, ScotlandTel: (44 1333) 423-020Fax: (44 1333) 427-432

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, BrazilTel: (55 122) 326-244Fax: (55 122) 217-562

Pfaudler S.A. de C.V.Mexico City, MexicoTel: (52 5) 355-0100Fax: (52 5) 355-0809

Pfaudler-Werke GmbHSchwetzingen, GermanyTel: (49 620) 2850Fax: (49 620) 222412

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, ChinaTel: (86 512) 534 1622Fax: (86 512) 534 0870

1000 West AvenuePO Box 23600Rochester, NY 14692-3600Tel: 716 235 1000Fax: 716 235 6393www.pfaudler.com

Copyright ©Pfaudler, Inc. 1999A Unit of Robbins & Myers, Inc.All rights reserved

Glasteel® and Cryo-Lock® are registered trademarks of Pfaudler, Inc.

Pfaudler, Inc.Rochester, New York

Glasteel® Parts and ServicesRochester, New York

Pfaudler S.A. de C.V.Mexico City, Mexico

Pfaudler EquipamentosIndustriais Ltda.Taubate, SP, Brazil

Pfaudler-Balfour Ltd.Leven, Scotland

Chemical ReactorServices, Ltd.Bolton, EnglandBilston, England

Pfaudler-Werke GmbHSchwetzingen, Germany

GMM PfaudlerBombay, India

Suzhou Pfaudler Glass-Lined EquipmentCompany Ltd.Suzhou, China