raptor+ polymer 68/85

Spare Parts Manual

Raptor+ Polymer 68/85

Spare Parts Manual

Raptor+ Polymer 68/85

Edition BA, May 2012

This book has part No. 10061363

Part 0: General information

This manual

Products covered

This manual is valid for: Raptor+ Polymer 68 from serial no 10061410-0004.Raptor+ Polymer 85 from serial no 10061101-0001.

The serial number is specified on the processor name plate located on the rear end ofthe tank on the left side (when standing behind the processor).

�This manual is for Service Technicians only.

The directions given must not be followed by unauthorized personnel.

Always read the Safety Instruction Manual part No 21741 before installing oroperating the equipment.

This manual is published by: GLUNZ & JENSEN A/SHaslevvej 13

DK-4100 Ringsted

Denmark

Phone:+45 57 68 81 81

E-mail: [email protected]

Internet: www.glunz-jensen.com

Copyright © 2011 by GLUNZ & JENSEN A/S.

Spare Parts Manual - Plate Processor 68/85 1221

0-4General information

This manual

Reservations

• This manual was written and illustrated using the best possible informationavailable at the time of publication.

• Any differences between this manual and the equipment reflect improvementsintroduced after the publication of the manual.

• Changes, technical inaccuracies and typographic errors will be corrected insubsequent editions.

• As a part of our policy of continuous improvement, we reserve the right to alterdesign and specifications without further notice.

1221 Spare Parts Manual - Plate Processor 68/85

0-3

Table of contents

Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4

This manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4

Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4

Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3

Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4

Part 1: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Finding a spare part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Preventive Maintenance Kit Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Stand, closed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Exit, table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9

Feed table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Handshower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15

Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

Pump / circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19

Hoses and clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23

Pre-heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25

Pre-wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29

Developer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33

Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37

Gum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39

Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-43

Appendix A:Additional spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1


0-4

Part 1: Spare parts

Spare parts kit

A small kit consisting of the most needed spare parts is delivered with the processor.For further need of spare parts please refer to the spare part lists in this chapter withiso-metric drawings, descriptions and part numbers.

Ordering spare parts

When ordering spare parts please state carefully the spare part number, the partspecification and the number of items wanted and send the order to your spare partsdealer. The cable spare part numbers can be found in the electrical diagram which isplaced in Appendix A in the processor's Service Manual.

Finding a spare part

1. Find the pages covering the section where the part is located.2. Find the specific part and the part’s Pos. No. on the drawing.3. Refer to the list on the opposite page to find the spare part’s number and specification.

Software

�All spare part PCB's with software proms will be delivered without softwareinstalled.The Service Technician must download the software and the upgradeinstruction from the manufacturers web site www.glunz-jensen.com/support.


1-1Spare parts

BEARING, ROLLER, SNAP, BLACK

GEAR, Z19, M2, D12, B15

GUIDE, PLATE, GEAR

CLIPS, R-SHAPE, D2.5X20

BEARING, ROLLER, DISTR., GUM

BEARING, ROLLER, WHITE, 13 KG, COMPLETE

BUSHING, SPRING

SPRING, D12.5, T1.6, L19, K12.3

43600

73241

10007515

10011013

10009485

74226

73262

74038

Gum

Pos. No 85

5Spare parts

Spare Parts Manual - Plate Processor 68/85Spare Parts Manual - Plate Processor 68/85 11221122

Spare parts4

1 3

T31944

1

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

39

4

5

6

7

8

9

2

3

Drive plateDrive plate

T8849

GUM

1

2

1

3

4

56

7

8

9

5

6

10

11

12

13

14

2

43600

73241

10007515

10011013

10009485

74226

73262

74038

68

10003357

88958

88960

74226

74226

74226

10003357

98233

10045639

10014797

10002328

10002373

SPRING, SILICONE, SPRAY

ROLLER, SH30, STRAIGHT, WITH GEAR

ROLLER, SH40, 695

ROLLER, SH40, 850, BULGED

TUBE, GUM

ROLLER, PUR, D30

GUIDE, GUM

Preventive Maintenance Kit Program

To ensure continues high quality and maximize productivity and processor up-time, itis recommended to carry out preventive maintenance at regular intervals.

To facilitate this a Preventive Maintenance Program has been developed, consisting ofa number of relevant service-parts to be replaced at specific service intervals.

It is recommended that the following Preventive Maintenance Kits are implemented, atthe mentioned intervals, at which point the cycle will start over.

• Minor Preventive Maintenance 10062189 at 500 production hours or every yearwhat comes first.

• Medium Preventive Maintenance 10062190 at 1000 production hours or every yearwhat comes first.

• Minor Preventive Maintenance 10062189 at 1500 production hours or every yearwhat comes first.

• Major Preventive Maintenance 10062191 at 2000 production hours or every yearwhat comes first.

�Read more about our Preventive Maintenance Kits onwww.glunz-jensen.comand see the content of the Preventive Maintenance Kits - or contact us [email protected].


1-2Spare parts


http://www.glunz-jensen.com/products/pm_kits

mailto:

mailto:[email protected]


1-3Spare parts



1-2Spare parts

T8840

PANELS

1

2

3

4

5

6

7 8

3

910

11

13

12

14

15

16

Panels

Pos. No 68 85 Specification

1 SEE APPENDIX

2 SEE APPENDIX

3 35362 35362 HANDLE, SOUTHCO TP. P2-44

4 SEE APPENDIX

5 45926 45926 HINGE, SOUTHCO, 96-50-510-50

6 45927 45927 HINGE, SOUTHCO, 96-50-520-50

7 10008119 SPRING, GAS, 200N, 265,5/100, 7321PI,DAMPED

10008120 SPRING, GAS, 250N, 265.5/100, 2698TP,DAMPED

8 25823 25823 CIRCLIP D4X0.7 RA-4-411-ME DIN 6799

9 SEE APPENDIX

10 87571 87571 ROLLER, W/HOLDER

11 15262 15262 NUT M6/D10X18

12 10012806 10011480 GUIDE, EXIT, ROLLER

13 SEE APPENDIX

14 45891 45891 ACTUATOR, SAFETY, SWITCH

15 SEE APPENDIX

16 SEE APPENDIX

17

18

19

20

21

22

23

24

25

26

27

28

29


1-3Spare parts

Panels


1-4Spare parts

T8841

STAND

1

2

3

4

5

6

7

5

3

2

78

9

10

11

12

Stand


1 SEE APPENDIX

2 0063966 0063966 BUSHING 258-66

3 SEE APPENDIX

4 45864 45864 BUSHING, 258-67, D32/38X3

5 45865 45865 BUSHING, 258-68, D45/50X1.6

6 SEE APPENDIX

7 1388 1388 STOPPER D120X10

8 10009615 10009615 GASKET, D41/33/2

9 35358 35358 BUSHING, TRAPEZOID, D40X2

10 35360 35360 NUT, LEG, ADJ.TRAPEZOID 36-KM 1

11 35359 35359 LEG, TRAPEZOID, D40, METAL

12 57173 57173 LEG, TRAPEZOID

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


1-5Spare parts

Stand


1-6Spare parts

T8842

STAND CLOSED

41

2

1

3

Stand, closed


1 35279 35279 LATCH, SWELL FOR PANEL, SIDE, STAND

2 50946 50946 BRACKET, LATCH

3 SEE APPENDIX

4 SEE APPENDIX

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


1-7Spare parts

Stand, closed


1-8Spare parts

1

2

6

5

4

3

EXIT TABLE

T8852

Exit, table


1 10005921 10002433 EXTENSION, TABLE, EXIT

2 10005918 10002432 TABLE, EXIT

3 10002429 10002429 BRACKET, TABLE, EXIT

4 60881 60881 SUPPORT, TABLE, EXIT

5 45804 45804 LINCH PIN D41X4.5, PLATED YELLOW

6 74616 74616 EDGE, PROFILE, TABLE, EXIT

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


1-9Spare parts

Exit, table


1-10Spare parts

FEED TABLE

8

10

9

6

5

3 1

2

7

T8853

11

4

11

Feed table


1 10009059 10009048 TABLE, FEED

2 10009056 10009042 SUPPORT, TABLE, FEED

3 54381 54381 PIN, GUIDE, TABLE, FEED

4 15262 15262 NUT M6/D10X18

5 10060310 10060111 PANEL, FRONT, COMMON

6 85271 98116 GUIDE, ENT, UP

7 87571 87571 ROLLER, W/HOLDER

8 98026 98026 STOP, EMERGENCY

9 85242 98048 BRACKET, SENSOR, INPUT

10 16787 16787 SWITCH, ASSY 10-59220-010

11 15263 15263 SCR M6X30 HE ELZ ONLY PRE-WASH

10001424 10001424 SCREW, M6X16, HE, HFC8007 IF PRE-HEAT

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29


1-11Spare parts

Feed table


1-12Spare parts

HANDSHOWER AND CONTAINER LEVEL SENSORS

4

5

7

6

8

1

9

2

3

T8854

Handshower


1 35315 35315 HOLDER, PIPE D20

2 74388 74388 GASKET, EPDM, SHORE70, 24X17X2

3 10002936 10002936 FITTING, HANDSHOWER

4 10003060 10003060 HOSE, 1/2"X3/4"RGX2.5M

5 45911 45911 GASKET, FIBER, ½", D18X12.5X2

6 0011361 0011361 FIT. VALVE, BALL ½" MA/FE

7 10003029 10003029 CHECKVALVE, DW14/DN10GF

8 73901 73901 JET, SHOWER, RAPTOR

9 45932 45932 HOLDER, PIPE, D16, W.LOCK

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


1-13Spare parts

Handshower


1-14Spare parts

T8843

DRIVE

12 3

4

5 67

8 8

7

10

11

12

13

14

12

1617

18

4

2021

2218

2021

22

27

28

29

30

3118

27

33

3435

36 37

124 19

15

15

15

9

1523

24

26

15

15

15

19

25

32

39

39

38

Drive


1 73209 73209 GEAR, Z22, M2, LEFT

2 10002910 10002910 BEARING, DRIVE

3 10002994 10002994 O-RING D21X1.5 EPDM

4 73241 73241 CLIPS, R-SHAPE, D2.5X20

5 10002653 10002653 GEAR, CONICAL, Z20,M1.5,D12

6 10002651 10002651 SHAFT, DRIVE, BRUSH,WASH

7 10021870 10021870 BEARING, DRIVE, BRUSH

8 6169 6169 O-RING D20.24X2.62 EPDM

9 63991 63991 GEAR, CONICAL, Z30(20), M1.5

10 100016983 10016983 GEAR, Z26, M2, D12

11 10002642 10002642 GEAR, Z16, M2, D12

12 10020012 10020012 MOTOR, SPAREPART

13 73246 73246 GEAR, Z18, M2

14 10002034 10002034 SHAFT, DRIVE, BRUSH, DEV

15 85569 85569 BRACKET, BEARING

16 73242 73242 SHAFT, GEAR

17 6520 6520 GROMMET, V-SEAL

18 73240 73240 GEAR, Z16, M2

19 73250 73250 WORM, LEFT, Z2, M2, D12

20 10016917 10016917 GROMMET, V-SEAL, VA 12, W.GREAS

21 6302 6302 O-RING, D17.1x1.6

22 10015930 10015930 SUPPORT, SEAL, BEARING, BRUSH

23 10016983 10016983 GEAR, Z26, M2, D12

24 32786 32786 SHAFT, DRIVE, MAIN

25 10055529 10055529 SHAFT, DRIVE PREHEAT/PREWASH

26 85886 85886 DRIVE, MAIN, COMPLETE

27 73262 73262 GEAR, Z19, M2, D12

28 10052622 10052622 SHAFT, GEAR, W. O-RING

29 10052623 10052623 SHAFT, GEAR, BRUSH, W. O-RING

30 10052400 10052400 GEAR Z13 D10/28X6 M=2


1-15Spare parts

Drive


1-16Spare parts

T8843

DRIVE

12 3

4

5 67

8 8

7

10

11

12

13

14

12

1617

18

4

2021

2218

2021

22

27

28

29

30

3118

27

33

3435

36 37

124 19

15

15

15

9

1523

24

26

15

15

15

19

25

32

39

39

38

Drive


31 10005522 10005522 SHAFT,INTERMEDIATE WHEEL

32 10055473 10055473 DRIVE, COMPLETE PREHEAT/PREWASH

33 10012035 10012035 SHAFT, PREWASH, POLYMER

34 10001594 10001594 BRACKET, TUBE, SPRAY

35 10009485 10009485 BUSHING, SPRING

36 74226 74226 SPRING, D12.5, T1.6, L19, K12.3

37 10003357 10003357 SPRING, SILICONE, SPRAY

38 10001630 10001630 COUPLING, TORQUE DISC

39 10001629 10001629 COUPLING, D12/33.3

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60


1-17Spare parts

Drive


1-18Spare parts

T8844

PUMP/CIRCULATION

1

3

4

4

3

5

2

2

67

8

9

10

11

12

13

1415

16

17

18

19

2021

20

22

2223

25

24

26

27

28

2930

31

32

33

343536

57

38

9

40

41

42

43

4445

46

47

39

A

B

C

47

39

48

5051

49 5051

52

BA C

53 53

54 54 54

55

56

37

Pump / circulation


1 98274 98274 STANDPIPE

2 6169 6169 O-RING D20X2

3 14458 14458 SPRING, STANDPIPE D30X25

4 73016 73016 BRACKET, DRAIN, OVERFLOW

5 88500 88500 STANDPIPE, DEV

6 10009485 10009485 BUSHING, SPRING

7 74226 74226 SPRING, D12.5, T1.6, L19, K12.3


9 10040806 10040806 SWITHC, FLOAT, SENSOR, 15KOhm Res.

10 21060239 21060239 HOSE Y 3/4"

11 1354 1354 CLAMP, CABLE 1" TP.3340 WH PL

12 45932 45932 HOLDER, PIPE, D16, W.LOCK

13 10003403 10003403 VALVE, SOLENOID, D13.5, 15L FOR TAP WATER

14 10005592 10005592 VALVE,SOLENOID, D13.5, 3,3L RECIRCULATION

15 10003506 10003506 HOSE, PUMP, MD-15, CIRC. WASH

16 7077 7077 DRAIN VALVE ½"

17 35879 35879 FILTER, BOTTOM.

18 SEE APPENDIX A

19 0012153 0012153 O-RING FOR FILTER CARTRIDGE

20 25380 25380 O-RING D24.99X3.53

21 35878 35878 FILTER, TOP

22 10004710 10004710 FITTING, ELBOW, SWIVEL, ¾"

23 74492 74492 NUT, UNION, MALE, 3/4"RG X 16.3

24 8181X000700 8181X000700 O-RING, 15.88 X 2.62

25 45789 45789 CARTRIDGE, HEATER, 1000W, W CABLE

26 10012517 10012517 FIT.HOSE 16X16 GS16

27 10004529 10004529 TUBE, CIRCULATION, MODIFIED


29 35469 35469 FITTING, Y, 16-16-16

30 35355 35355 O-RING D5.0X2.5 EPDM


1-19Spare parts

Pump / circulation


1-20Spare parts

T8844

PUMP/CIRCULATION

1

3

4

4

3

5

2

2

67

8

9

10

11

12

13

1415

16

17

18

19

2021

20

22

2223

25

24

26

27

28

2930

31

32

33

343536

57

38

9

40

41

42

43

4445

46

47

39

A

B

C

47

39

48

5051

49 5051

52

BA C

53 53

54 54 54

55

56

37

Pump / circulation


30 35355 35355 O-RING D5.0X2.5 EPDM

31 74070 74070 FITTING, BUSHING, 3/8"RGXD6

32 43724 43724 SENSOR, TEMP NTC (90mm CABLE)

33 10004622 10004622 HOSE, ELBOW 90, MODIFIED

34 10060371 10060371 PUMP, CIRCULATION, MEDIUM

35 10053778 10053778 HOSE, ELBOW, 90, MODIFIED

36 10062815 10062815 PUMP, CIRCULATION, LOW

37 10017514 10017514 NUT, M16, SWITCH, FLOAT

38 35386 35386 O-RING D16.3X2.4 FPM

39 10061566 10061566 PUMP, BELLOW, KBR-3X, W.PLUG


41 22080469 22080469 FITTING, TEE, HOSE, D12, ACETAL


43 25011 25011 FITTING, REDUCTION, HOSE, D12XD10, GRS12-10

44 25852 25852 FIT.TEE, HOSE D10X90' TS10

45 10062814 10062814 PUMP, OSCILLATION, 26W

46 10003122 10003122 BRACKET, PUMP, REPL./OSC.

47 10061567 10061567 PUMP, BELLOW, KBR-2XAU3M, WITH PLUG

48 36341 36341 FITTING, INLET, PUMP

49 36342 36342 FITTING, OUTLET, PUMP

50 36343 36343 FITTING, NUT, PUMP

51 10003917 10003917 VALVE, POPPET, ASSEMBLY, PUMP, BELLOW

52 10004402 10004402 O-RING, ASSEMBLY, PUMP, BELLOW

53 10004522 10004522 TUBE, SUCTION, DEV/GUM

54 10002724 10002724 SENSOR, LEVEL, 2-PIN, REPLENISH/WASTE

55 10005961 10005961 TUBE, SUCTION, D11/D9L480

56 15827 15827 VALVE, CHECK 1/4"

57 26443 26443 CONN. RECEPT. MINIFIT

58

59


1-21Spare parts

Pump / circulation


1-22Spare parts

Ø 20 Ø 28 Ø 24 Ø 23 Ø 14 Ø 14 Ø 14

CL

EA

RP

VC

BL

AC

KE

PD

M

BL

AC

KE

PD

M

CL

EA

RP

VC

BL

UE

PV

C

RE

DP

VC

CL

EA

RP

VC

1 2 3 4 5 6 7

8 9 10 10 11 11 12

HOSES AND CLAMPS

T8855

Hoses and clamps


1 6080 6080 HOSE 1/2", REINFORCED (PER M)

2 10008509 10008509 HOSE, RUBBER, 19X4.5MM, EPDM, BLACK

3 10056809 10056809 HOSE, RUBBER, D16X4MM, EPDM, BLACK

4 25878 25878 HOSE, D16 MM, REINF. (PER M

5 10001636 10001636 HOSE, PVC, 9X13, BLUE

6 10001635 10001635 HOSE, PVC, 9X13, RED

7 6041 6041 HOSE,D10/14MM,PVC,CLEAR (PER M)

8 6019 6019 CLAMP, HOSE, D8-22

9 6042 6042 CLAMP, HOSE, D20-32

10 6323 6323 CLAMP, HOSE D13-27

11 6332 6332 CLAMP, HOSE D11-18mm

12 15510 15510 CLAMP, HOSE D11-18mm

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30


1-23Spare parts

Hoses and clamps


1-24Spare parts

T8845

PREHEAT

1

2

3

4

5

6

6

4

5

7

8

9

10

11

12

13

14

15

16

17

1920

16

22

18

23

23

23

24

24

25

26

26

27

27

28

28

29

30

31

32

32

31

1430

31

34

34

33

36

21

35

37

38

39

Pre-heat


1 10010252 10009653 LID, PREHEAT II

2 45887 45887 HANDLE

3 10010924 34936 GUIDE, AIR, DRYER

4 10050430 ROLLER, D40X695, SILICONE 5155

10047420 ROLLER, D40X870, SILICONE 5155

5 10005049 10007565 ROLLER, PREHEAT

6 10012490 10012490 RING,ROLLER,D16.5,HEATER

7 32332 32332 GUIDE, DRYER

8 10010273 10042964 GUIDE, COOLINGZONE, PREHEAT II

9 10007353 10007564 SECTION, PREHEAT, COMPLETE

10 10005993 10005993 GUIDE, PTFE, PREHEAT

11 10014120 10014119 HEATER, 1350W, PREHEAT II

12 10010016 10010016 INLET CONE, FAN, 2DTRU45 180x32R

13 10009651 10009651 BEARING, PREHEAT II, COMPLETE

14 10051730 10051730 BEARING, ROLLER, PREHEAT

15 10009360 10009360 BEARING, ROLLER, PREHEAT

16 45865 45865 BUSHING, 258-68, D45/50X1.6

17 10010260 10009663 GUARD, FAN, PREHEAT II

18 10060695 10060695 FAN, PREHEAT

19 10010071 10010071 VIBRATIONDAMPER, 20-15-1, M6X10, SHORE55

20 0063966 0063966 BUSHING 258-66

21 10055761 10055761 GEARBOX, LEFT

22 10064164 10064164 CAPACITOR, 3MF

23 73262 73262 GEAR, Z19, M2, D12

24 73209 73209 GEAR, Z22, M2, LEFT

25 73241 73241 CLIPS, R-SHAPE, D2.5X20

26 73240 73240 GEAR, Z16, M2

27 10001983 10001983 SHAFT, WORM, DRIVE, PREHEAT

28 10001981 10001981 SHAFT, LOWER, DRIVE, PREHEAT

29 6064 6064 CIRCLIP D10


1-25Spare parts

Pre-heat


1-26Spare parts

T8845

PREHEAT

1

2

3

4

5

6

6

4

5

7

8

9

10

11

12

13

14

15

16

17

1920

16

22

18

23

23

23

24

24

25

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27

28

28

29

30

31

32

32

31

1430

31

34

34

33

36

21

35

37

38

39

Pre-heat


30 45692 45692 BUSHING, SKF, PPMF 101212

31 25277 25277 CIRCLIP D9/12

32 35399 35399 BEARING, D12/D12X6, NYLON

33 54316 54316 SPRING, D12.6/1.2, L=42

34 10055758 10055758 BEARING, DRIVE, ROLLER, PREHEAT

35 10064071 10055838 HEATER, 800W, PREHEAT

36 10055760 10055760 GEARBOX, RIGHT

37 10005454 10005454 SENSOR, TEMPERATURE

38 6295 6295 GROMMET D6/9X1.5

39 10061545 10061545 WIRE, THERMAL FUSE, 240°C

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58


1-27Spare parts

Pre-heat


1-28Spare parts

T8846

PREWASH1

2

3

45

6

7

8

910

11

12

1112

13

14 1513 14

15

16

17

17

18

1918

19

18

18

20

23

24

25

20

2627

28

29

20

30

30

32

31

21

20

30

31

30

23

25

24

33

34

35

36

37

22

33

34

28

21 33

34

35

22

37 36

34

33

39

38

Pre-wash


1 21060239 21060239 HOSE Y 3/4"

2 10003038 10003038 FITTING, VALVE, BALL, DEV

3 10062815 10062815 PUMP, CIRCULATION, LOW

4 10053778 10053778 HOSE, ELBOW, 90, MODIFIED

5 26443 26443 CONN. RECEPT. MINIFIT

6 35386 O-RING D16.3X2.4 FPM NOT ALL MODELS

7 10040806 10040806 SWITCH,FLOAT,SENSOR,15kOhm Res. NOT ALL MODELS


9 22080469 22080469 FITTING, TEE, HOSE, D12, ACETAL

10 73363 73363 TUBE, CIRC, MODIFIED

11 73193 73193 BUSHING, SUPPORT, TUBE

12 25344 25344 O-RING D22.1X1.6


14 74226 74226 SPRING, D12.5, T1.6, L19, K12.3

15 10009485 10009485 BUSHING, SPRING

16 10001594 10001594 BRACKET, TUBE, SPRAY

17 10009459 10009459 BEARING, ROLLER, GUIDE

18 10011013 10011013 BEARING, ROLLER, WHITE,1 3 Kg

19 10008631 10008631 BEARING, BRUSH/ROLLER

20 43600 43600 BEARING, ROLLER, SNAP, BLACK

21 10002348 10002328 ROLLER, PUR, D30, HEAVY, ST

22 73921 63751 ROLLER, PUR, TUBE, D40

23 10006668 10006668 NUT, M22

24 10006670 10006670 VALVE, TUBE, SPRAY

25 35434 35434 O-RING 13.3x2.4 EPDM

26 10015420 10015420 BRACKET, ROLLER

27 0061432 0061432 CIRCLIP, A12-411, DIN471 A2

28 10016637 10016638 GUIDE, ROLLER, COMPLETE NOT ALL MODELS

29 10002598 10002585 SHAFT, ROLLER, D12

30 73262 73262 GEAR, Z19, M2, D12


1-29Spare parts

Pre-wash


1-30Spare parts

T8846

PREWASH1

2

3

45

6

7

8

910

11

12

1112

13

14 1513 14

15

16

17

17

18

1918

19

18

18

20

23

24

25

20

2627

28

29

20

30

30

32

31

21

20

30

31

30

23

25

24

33

34

35

36

37

22

33

34

28

21 33

34

35

22

37 36

34

33

39

38

Pre-wash


31 74038 74038 GUIDE, PLATE, GEAR

32 73241 73241 CLIPS, R-SHAPE, D2.5X20

33 88958 98233 ROLLER, SH30, WITH GEAR

34 88960 ROLLER, SH40, 695

10045639 ROLLER, SH40, 850, BULGED

35 10061183 10055433 TUBE, SPRAY, WASH, FRONT, DB. ROW

36 10001483 10001482 BRUSH, D40, WITH GEAR ( BLACK BRUSH )

37 10055994 TUBE, SPRAY, LOWER, PREWASH

38 10008621 10008621 SHELL, BEARING

39 54430 54430 BEARING, ROLLER, LOWER, SPRINGLOAD

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59


1-31Spare parts

Pre-wash


1-32Spare parts

T8847

DEVELOPER

1

2

3

4

2

1

5

6

7

8

9

10

1112

12

7

8

17

18

19

7

8

22

2223

24

25

2627

2328

23

23

24

2627

25

23

22

22

23

11

42

43

19

178

7

1812

11

10

9

8

7

29

3031

32

33

3534

323236

3634

35

32

32

33

32

2016

16

20

14

15

15

13

21

21

37

37

38

39

41

40

Developer


1 10015420 10015420 BRACKET, ROLLER

2 0061432 0061432 CIRCLIP, A12-411, DIN471 A2

3 10002348 10002328 ROLLER, PUR, D30, HEAVY, ST

4 10002598 10002585 SHAFT, ROLLER, D12

5 10004081 10002207 LID, CONDENSATION, DEV

6 6293 6293 HANDLE, BLACK

7 88958 98233 ROLLER, SH30, STRAIGHT, WITH GEAR

8 88960 ROLLER, SH40, 695

10045639 ROLLER, SH 40, 850, BULGED

9 10008009 10007894 TUBE, SPRAY, DEV, REAR

10 10009794 10009779 GUIDE, DEV, REAR

11 SEE APPENDIX A

12 73921 63751 ROLLER, PUR, D40

13 10011407 10011407 BEARING, ROLLER, RIGHT

14 10011414 10011414 BEARING, ROLLER, LEFT

15 10011406 10011406 BEARING, BRUSH, LEFT

16 25344 25344 O-RING D22.1X1.6

17 85749 88145 TUBE, SPRAY, DEV, FRONT

18 10009793 10009763 GUIDE, DEV, FRONT

19 10002485 10002482 ROLLER, RUBBER, D25


21 10008713 10008713 BEARING, BRUSH, RIGHT


23 73262 73262 GEAR, Z19, M2, D12, B15


25 10006668 10006668 NUT, M22

26 10006670 10006670 VALVE, TUBE, SPRAY

27 35434 35434 O-RING 13.3x2.4 EPDM

28 73241 73241 CLIPS, R-SHAPE, D2.5X20

29 10002764 10002764 TUBE, COOLING


1-33Spare parts

Developer


1-34Spare parts

T8847

DEVELOPER

1

2

3

4

2

1

5

6

7

8

9

10

1112

12

7

8

17

18

19

7

8

22

2223

24

25

2627

2328

23

23

24

2627

25

23

22

22

23

11

42

43

19

178

7

1812

11

10

9

8

7

29

3031

32

33

3534

323236

3634

35

32

32

33

32

2016

16

20

14

15

15

13

21

21

37

37

38

39

41

40

Developer


30 73809 73809 NUT, COOLING, D12

31 8181X000600 8181X000600 O-RING 12 x 3


33 10011013 10011013 BEARING, ROLLER, WHITE, 13 Kg

34 74226 74226 SPRING, D12.5, T1.6, L19, K12.3


36 10009485 10009485 BUSHING, SPRING

37 10008621 10008621 SHELL, BEARING

38 54430 54430 BEARING, ROLLER, LOWER SPRINGLOAD

39 10004646 10004646 GUIDE, SILICONE

40 315FJ0055 315FJ0055 CIRCLIP, STAINLESS

41 10011006 10011006 BEARING, ROLLER, DARK GREY, 6 Kg

42 SEE APPENDIX A

43 SEE APPENDIX A

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59


1-35Spare parts

Developer


1-36Spare parts

T8848

WASH

1

2

1

3

4

56

7

6

4

5

1

2

3

1

8

9

10

11

12

13

8

9

21

2021

21

2120

1914

15

16

16

17

18

9

813

12109

8 11

22

23

Wash



2 73262 73262 GEAR, Z19, M2, D12, B15


4 35434 35434 O-RING 13.3x2.4 EPDM

5 10006670 10006670 VALVE, TUBE, SPRAY

6 10006668 10006668 NUT, M22

7 73241 73241 CLIPS, R-SHAPE, D2.5X20


9 88960 ROLLER, SH40, 695


10 10004634 10004626 TUBE, SPRAY, WASH, REAR, COMPLETE

11 10001483 10001482 BRUSH, D40, WITH GEAR ( BLACK BRUSH )

12 73921 63751 ROLLER, PUR, TUBE, D40

13 10061183 10055433 TUBE, SPRAY, WASH, FRONT, DB. ROW

14 74226 74226 SPRING, D12.5, T1.6, L19, K12.3



17 25344 25344 O-RING D22.1X1.6


19 10009485 10009485 BUSHING, SPRING

20 10008713 10008713 BEARING, BRUSH, RIGHT

21 10011013 10011013 BEARING, ROLLER, WHITE, 13 Kg


23 10008621 10008621 SHELL, BEARING

24

25

26

27

28

29


1-37Spare parts

Wash


1-38Spare parts

T8849

GUM

1

2

1

3

4

5

7

8

9

5

6

10

11

12

13

14

10 13

11

6

15

Gum



2 73262 73262 GEAR, Z19, M2, D12,B15


4 73241 73241 CLIPS, R-SHAPE, D2.5X20

5 10007515 10007515 BEARING, ROLLER, DISTR., GUM

6 10011013 10011013 BEARING, ROLLER, WHITE, 13 KG, COMPLETE

7 10009485 10009485 BUSHING, SPRING

8 74226 74226 SPRING, D12.5, T1.6, L19, K12.3



11 88960 ROLLER, SH40, 695


12 10014796 10014797 TUBE, GUM

13 10002348 10002328 ROLLER, PUR, D30

14 10002374 10002373 GUIDE, GUM


16

17

18

19

20

21

22

23

24

25

26

27

28

29


1-39Spare parts

Gum


1-40Spare parts

T8850

DRYER

1

23

4

5

21

14

15

18

19

20

16

17

13

10

6 8

8

9

6

10

1211

9

7

21

22

Dryer


1 10002845 10002845 HOUSING, FAN/HEATER

2 54563 54563 CAPACITOR, 2uF

3 73982 73982 FAN, 2TRE15 W PLUG

4 63043 63043 HEATER 2x750W W.PLUG

5 10003381 10003381 COVER, FAN, HEATER

6 73262 73262 GEAR, Z19, M2, D12, B15

7 86083 86082 COVER, DRYER, COMPLETE

8 73241 73241 CLIPS, R-SHAPE, D2.5X20

9 10013520 10013520 BEARING, ROLLER, SNAP

10 10002826 10002826 WHEEL, RUBBER, D40

11 10003013 10003010 GUIDE, ROLLER, D40

12 10003014 10003011 GUIDE, ROLLER, D40

13 10008065 10006012 AIRDUCT, UPPER

14 10008070 10006023 AIRDUCT, LOWER

15 0151083 0151083 GRID, FAN INCL.TAP

16 41554 41258 BRACKET, GUIDE, HEATER

17 32332 32332 GUIDE, DRYER

18 26385 26385 SENSOR, TEMP THERMISTOR,PLASTIC

19 16787 16787 SWITCH, ASSY 10-59220-010

20 74500 74500 BRUSH, ANTISTATIC

21 10011006 10011006 BEARING, ROLLER, DARK GREY, 6 Kg


23

24

25

26

27

28

29

30


1-41Spare parts

Dryer


1-42Spare parts

T8851

ELECTRICAL

1

1

2

3

4

5

6

7

8

9

10 12

13

14

16

1718

19

20

2122

23

24

25

2026

27

28

29

30

11

15

Electrical


1 10061736 10061736 SWITCH, INTERLOCK

2 10046442 10046442 COOLING, FAN

3 74190 74190 BAR, PVC, D30X22

4 64979 64979 BRACKET, CABINET, EL

5 26364 26364 PLUG, FEMALE, 4-POL.

6 10060054 10060054 BRACKET, MMI PANEL

7 10062369 10062369 KIT, SPARES, MMI, TFT

8 10053248 10053248 BOTTOM, BOX, FWB

9 45512 45512 SPACER, M6X35+10, TP.DI659

10 10063450 10063450 BLOCK, TERMINAL, W. BRACKET

11 10057566 10057566 FUSE F10, 2A

12 16418 16418 RELAY, HPFI 40A/30mA 400V 4-POL

13 10053471 10053471 BOX, TOP

14 10053672 10053672 SWITCH, DISCONNECT, 4-CIRCUIT, 32A

15 10049272 10049272 FUSE F8, 6.3A

16 36500 36500 GLAND, CABLE, ST-M 32x1.5

17 60082 60082 PLATE, END, ELBOX RIGHT MPU

18 10054755 10054755 PSU, AC>DC, 230-24, 225, SEALED

19 10053174 10053174 SPACER, M3x5+35, BN 3318.138486

20 25081 25081 SPACER M4X8+10 TP.DI654

21 60081 60081 PLATE, END, ELBOX RIGHT HPU/HCU

22 50632 50932 TOP, BOX EL

23 36227 36227 PROFILE, EDGE TP.DX 2P

24 10061340 10061340 PLATE, END, ELBOX, LEFT

25 10056069 10056069 PCB, PCU, SPAREPART

26 10053168 10053168 PCB, FUP3

27 10019343 10019343 PCB, SYSTEM-ON-MODULE, LINUX

28 10066364 10066364 PCB,MIO w. LDM,SPARES

29 10054541 10054541 PLATE, END, ELBOX, GNUC I

30 26508 26508 FUSE F1-F6, 15A


1-43Spare parts

Electrical


1-44Spare parts

Appendix A: Additional spare parts

Some of the spareparts shown on the ISO-metric drawings in Part 1 have no sparepartnumber and specification. The sparepart numbers and specification for those parts arelisted below. The page and position numbers refer to the page and position numbersused in Part 1.

When ordering spare parts please state carefully the spare part number, thespecification and the number of items wanted before you send your order.

Pos.No 68 85 Specification

Page 1-2 (Panels):

1 10061779 10061779 PANEL, FENDER, RIGHT, POLYMER

2 10007763 10007745 COVER, PREHEAT/WASH

4 70302 70295 PANEL, TOP, HINGED

9 10012803 10011567 COVER, DRYER

13 10061777 10061777 FENDER, LEFT

15 10006929 10006929 FENDER, LEFT, PREHEAT-OVEN, RAPTOR

16 10006931 10006931 FENDER, RIGHT, PREHEAT-OVEN, RAPTOR

Page 1-4 (Stand):

1 10001309 70323 PANEL, FRONT, STAND

3 60955 60955 RAIL, STAND

6 10001312 70324 PANEL, REAR, STAND

Page 1-6 (Stand, closed):

3 85492 85492 PANEL, SIDE, LEFT, STAND

4 85493 85493 PANEL, RIGHT, STAND

Page 1-18 (Pump / circulation):

18 15770 15770 INSERT, FILTER 50MY

6391 6391 FILTER, REUSABLE, 150MIC, BROWN

Page 1-32 (Developer)

11 85745 85296 BRUSH, D40, WITH GEAR, PP 0.10 (WHITE BRUSH)

10001483 10001482 BRUSH, D40, WITH GEAR, PP 0.075 (BLACK BRUSH)


2-1Appendix A:

Additional spare parts

Pos.No 68 85 Specification

Page 1-34 (Developer)

42 88958 98233 ROLLER, EPDM RUBBER, SH30, GREY, WITH GEAR

10013821 10013824 ROLLER, SILICONE, SH40, BLACK, WITH GEAR

43 88960 88959 ROLLER, EPDM RUBBER, SH40, BLACK, WITH GEAR

10013820 10013823 ROLLER, SILICONE, SH40, BLACK, WITH GEAR


2-2Appendix A:

Additional spare parts

raptor+ polymer 68/85

Documents