rajesh srinivasan as director @ bsa corporation wiring harness division

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BSA Corporation Limited ( Earlier BSA Facilities Limited ) Wiring harness Division December 8, 2011 www.bsagroup.in

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BSA Wiring Harness

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Page 1: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

BSA Corporation Limited ( Earlier BSA Facilities Limited )

Wiring harness Division

December 8, 2011

www.bsagroup.in

Page 2: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Company profile

December 8, 2011 page 2 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

BSA Facilities Ltd. is a fast growing diversified professional

organization established in the year 1995 outsourcing various

activities related to human resources based on the skills

requirement of customers.

BSA Wiring harness is formed after Acquisition of Tyco Electronics

Wiring harness Business at PAN India Level. BSA acquired the Plant

in July-2009.

BSA Group Strength: Employees: 7000

BSA Pune Strength: Employees: 1100

Manufacturing Floor space: 100,000 Sq.feet.

Quality Certifications: 1) ISO 9001:2000

2) ISO/TS 16949:2002

Page 3: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Custom Divider Slide Second Line Third Line

December 8, 2011

Manufacturing Facility Management

Transport Corp Training

Page 4: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Acquisition of TE Indian Wiring Harness Division

December 8, 2011 page 4 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

• TE Connectivity a 12 B$ Global organization

had an Manufacturing Plant in Pune for

supporting Wiring Harness products for all

OEM’s & Tier 1 Suppliers

• As a Global Strategy TE decided to Exit Non

Core business & put this business for Sale

• BSA decided to pursue this Opportunity, since

this business fit into our Long term business

Objective

• The Due Diligence was carried out &

Acquisition was completed on 2nd July 2009

Page 5: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

December 8, 2011 page 5 /

Pune – Corporate Office

– Wire Harness Mfg.

Location + Sales office

• Product Offered – Wire Harness,

Services Bangaluru –Wire Harness M fg.

Location + Sales office

• Product Offered – Wire Harness,

Services

• Plant II would be Operational by

December 2011

Pant Nagar–Wire Harness

Manufacturing

Location + Sales office

• Product Offered – Wire

Harness, Services

• Plant III would be Operational

by June 2013 Gujarat – Wire Harness Mfg.

Location + Sales office

• Product Offered – Wire Harness,

Services

• Plant would be Operational by

June 2012

BSA Foot Print

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Existing Plant

Proposed Plant

Page 6: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Engineering Capabilities - Strength

Head

Product Engineering

Development Cell

20 Trained Technicians

Product Engineers – 4

( Planned – 20 )

Advance Quality Engineer - 1

Program Management -

TBF

December 8, 2011 page 6 /

TBF – To be Filled

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 7: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Engineering Capabilities – Design Platforms

Design Softwares Applications

Capital H ( 6 Licenses ) Harness Design

AutoCAD Components Design 2D

Catia V5 ( Capital H bridge ) * Harness Design 3D

Unigraphics Nx ** Harness Design 3D

December 8, 2011 page 7 /

* - Planned ** - for GM

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 8: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Engineering Capabilities - Design Solutions

• Harness & Cable Assembly Design

–Automotive ( Passenger & Commercial vehicles )

–White & Brown goods

–Engineering Industry applications

• Electrical System Integration

• Engineering Services*

–CAM ( Electrical Systems base )

–Proto builds & Validation

December 8, 2011 page 8 /

* - Planned

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 9: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Engineering Capabilities - Highlights

• Indica : The first Indian Passenger car

Design for circuitry and Wiring Harness

• EMS : Engine Management System (EMS)

harness designed with Bosch for Indian

OEMs for Commercial vehicles

• City Rover: Circuit Design and

development was done with accordance

with City Rover UK

• IFB : Design, Development of New Ultra

Platform

December 8, 2011 page 9 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 10: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Automotive Vehicle Harnesses

December 8, 2011 page 10 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 11: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Automotive Safety Harnesses - ABS

December 8, 2011 page 11 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 12: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Customer - Program Reference*

December 8, 2011 page 12 /

* To update

OEM Customer Program

Tata Motors

TML - CVBU Safari Winger 207DI Xenon LPT

1615/2518

TML - PCBU Indigo CS Indica Indigo Sensor C-

Rail Sensor Vista

Knorr Bremse World Truck LPT M/HCV

IFB IFB Elena Serena Ultra

Force Force Traveller

Ashok Layland Wabco LCV I/ HCV

ALL Trucks Bus Tipper Trailer

Eicher Volvo Eicher Volvo MDEP

PAL PAL Rio

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 13: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Products: Snapshots

ABS EDC / EMS Washers

Airbag Air Conditioner Vehicle - Body

December 8, 2011 page 13 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 14: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Processes: Snapshots

Warehouse Lead Maker Bench Press Crimp

Packaging End of Line Testing Manual Assembly

December 8, 2011 page 14 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 15: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Crimping – Lead Makers

Sl

no Make Model QTY

1 Kodera* C551 SZ 6 nos

2 Tyco Electronics CLS IV 8 nos

December 8, 2011 page 15 /

CLS IV

Kodera C551 SZ

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 16: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Wire Preparation

Sl

no Make Model QTY

1 Schlunigere PS 9500 3 no

2 Schlunigere Ecostrip 5 no

3 Twisting m/c 1 no

December 8, 2011 page 16 /

Schleuniger PS9500 Schleuniger Ecostrip

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 17: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Crimping – Bench press

Sl

no Make Model QTY

1 TE Connectivity 5K-40 10 Nos

2 Sai Paradise HF-2000 2T 14 nos

3 Sai Paradise HF-2000 5T 3 nos

4 Yazaki 1 no

December 8, 2011 page 17 /

Sai Paradise HF 2000 Yazaki

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

TE 5K - 40

Page 18: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Assembly Lines

Sl

no Make QTY

1 Carousals 2 nos

2 Standalone Stations 50 nos

December 8, 2011 page 18 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 19: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

EOL – End of line : Testing / Labeling

Sl

no Make Model QTY

1 THB 2 nos

2 Futura 8 nos

3 Zebra Z4M+ 2 nos

4 Zebra S4M 1 no

December 8, 2011 page 19 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 20: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Laboratory Equipments

Sl

no Make Model QTY

1 C-TEK Crimp Cut cross section ML 3001 1 no

December 8, 2011 page 20 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 21: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Laboratory Equipments Continued

Sl

no Make Model QTY

1 Profile Projector ISOMET 1 no

2 Micro Ohm meter BR Instruments 1 no

3 Salt Spray Tester Kiran Electro 1 no

4 High Voltage Tester BR Instruments 1 no

5 Shore A harness tester BR Instruments 1 no

4 Pull tester Mecal 1 no

5

Essae precision weighing

scale FB200 1 no

December 8, 2011 page 21 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 22: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

December 8, 2011

Awards & Testimonials

Page 23: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Awards & Testimonials

• Won 1st Prize in Quality Circle Forum of India. Total Participants : 38

• Won 1st Prize in Productivity / Quality Improvement Case Study

Competition. Total Participants : 50.

• Won as an Excellent Participant in National Convention of Quality Circle.

Total Participants : 760.

• Won 1st Prize in Kaizen competition conducted by Confederation of

Indian Industry.

• Won Silver Medal in International Convention of Quality Circle at an

International stage.

• Received Par Excellence Award at National Convention Quality Circle

conducted at all India level.

• Received Gold Medal in PDPC.

December 8, 2011 page 23 /

Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 24: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Awards & Testimonials

December 8, 2011 page 24 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

BSA’s recognition for Quality values both at

National & International level.

Page 25: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

2012~13 BSA Group – Expansion Plans

December 8, 2011 page 25 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Hyderabad Branch

Office

Chennai Branch Office

Bangaluru Manufacturing

Plant

Vizag Branch Office

Pant Nagar Mfg Plant

& Branch Office Jaipur Branch Office

Corporate Office :

18-20, Sukhwani Fortune, Morwadi Road,

Pimpri, Pune – 411018

Pune Corporate Office

& Manufacturing Plant

Delhi NCR Branch

Office

Mumbai Branch Office

Bengaluru Branch

Office

Ahmedabad Branch

Office

Vadodara

Manufacturing Plant

Page 26: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

ISO14001 & ISO 18001

• BSA plans to go for ISO 14001 in June 2012

• BSA plans to go for ISO 18001 by January 2013

December 8, 2011 page 26 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 28: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Customers – Services Division

December 8, 2011 page 28 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 29: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Customers – Services Division

December 8, 2011 page 29 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Page 30: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Customers – Skill Development Division

December 8, 2011 page 30 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Berggruen Car Rental Pvt. Ltd.

Alfa Laval

Aga Industries

Motor Transport

Section Police

Trimurti Cars Pvt.

Ltd.

State Reserve Police

Force

Travel Time

Page 31: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

Customers – Skill Development Division

December 8, 2011 page 31 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

Lafarge Boral

Gypsum

Alfa Laval

Aga Industries

Travel Time

Berggruen Car Rentals Pvt. Ltd.

Trimurti Cars Pvt.

Ltd.

Page 32: Rajesh Srinivasan As Director @ Bsa Corporation Wiring Harness Division

December 8, 2011 page 32 / Information is BSA Confidential & Proprietary

Do Not Reproduce or Distribute

THANK YOU