rajasthan state pollution control board

Head Office (SCMG )

Rajasthan State Pollution Control Board

File No :

Date:

Registered

Order No : 2016-2017/SCMG/4345

4, Institutional Area, Jhalana Doongari, Jaipur-302 004

Phone: 0141-5159600,5159695 Fax: 0141-5159697

20/02/2017

F(SCMG)/Chittorgarh(Chittorgarh)/10(1)/2016-2017/10748-10750

2641Unit Id :

M/s Ultratech Cement Limited (UnitAditya Cement Works)

Unit-II,Adityapuram , Shambhupura Tehsil:Chittorgarh

District:Chittorgarh

Consent to Operate under section 25/26 of the Water (Prevention & Control of Pollution)

Act, 1974 and under section 21(4) of Air (Prevention & Control of Pollution) Act, 1981.

Sub:

Your application for Consent to Operate dated 14/12/2016 and subsequent correspondence.Ref:

Consent to Operate under the provisions of section 25/26 of the Water (Prevention &

Control of Pollution) Act, 1974 (hereinafter to be referred as the Water Act) and under section

21 of the Air (Prevention & Control of Pollution) Act, 1981, (hereinafter to be referred as the

Air Act) as amended to date and rules & the orders issued thereunder is hereby granted for

your Cement Grade Limestone Crusher 3 plant situated at M/s UltraTech Cement Limited

Unit Aditya Cement Works Shambhupura Tehsil:Chittorgarh District:Chittorgarh ,

Rajasthan, subject to the following conditions:-

Sir,

That this Consent to Operate is valid for a period from 20/02/2017 to 31/01/2022 . 1

That this Consent is granted for manufacturing / producing following products / by

products or carrying out the following activities or operation/processes or providing

following services with capacities given below.

2

Quantity with UnitTypeParticular

1,800.00 TPHProductCRUSHING OF LIME STONE

That this consent to operate is for existing plant, process & capacity and separate consent

to establish/operate is required to be taken for any addition / modification / alteration in

process or change in capacity or change in fuel.

3

of 5

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2016-2017/SCMG/4345


Phone: 0141-5159600,5159695 Fax: 0141-5159697

20/02/2017


2641Unit Id :

That the industry shall maintain the following pollution control measures & fugitive emmission

standards

4

Pollution Control

Measures

Sources of fugitive

Emissions

Prescribed

StandardParameter

Stone Crusher

600 µg/m3SPM 1. CONSTRUCTION OF

METALLED OR HARD

SURFACED ROADS WITHIN

THE PREMISES

2. Growing of a green belt

along with Periphery

3. Regular cleaning and

wetting of the ground within

the premises

4. WATER SPRAYING

SYSTEM

5. WIND BRAKING WALL

That this consent to operate is being issued for operating a stone crusher plant

having production capacity of Crushing of Lime Stone @ 1800 TPH on M. L. No.-

24/92 in an area measuring of 760.6920 hectares at/ near Village- Sawa-

Shambhupura, Tehsil & District- Chittorgarh.

5

That the total production of all Stone Crusher plants (Unit- I, II and III) on M. L. No.

- 24/92 in an area measuring of 760.6920 hectares at/ near Village- Sawa-

Shambhupura, Tehsil & District- Chittorgarh shall not exceed 10 Million

Tonnes/Annum.

6

That the unit shall install dry extraction system for control of air pollution. The

measures shall be:-

1. Crusher: 3 no. bag filters and one dust suppression system

2. Screen House: 1 no. bag filter

3. Transfer points: 5 no. bag filters

4. Surge hopper: 2 no. bag filters

7

That all vibratory screens shall be totally enclosed in rigid and reasonably dust

tight housing.

8

That all grizzlies shall be enclosed on top and from three sides and sufficient water

sprayers shall be installed at their feeding and outlet areas.

9

of 5

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2016-2017/SCMG/4345


Phone: 0141-5159600,5159695 Fax: 0141-5159697

20/02/2017


2641Unit Id :

That except for those transfer points which are placed within a totally enclosed

structure such as a screen house, all transfer points to and from conveyors should

be enclosed. If the dust does not remain confined within the enclosure water

spraying system should be installed.

10

That opening for any enclosed structure for the passage of conveyors should be

fitted with flexible seals. Wherever feasible, free falling transfer points from

conveyors to stockpiles should be fitted with flexible curtains or be enclosed with

chutes designed to minimize the drop height.

11

That the stockpiles of aggregates 5 mm in size or less must be suitably covered to

ensure that the same is not carried away by the wind.

12

That the approach road to site of stone crusher and active haul roads inside the

premises must be paved or hard surfaced.

13

That the total water consumption shall not exceed 10.0 KLD. Industry shall not

extract Ground Water. Entire water requirement shall be fulfilled through tankers.

14

That the pollution control measures should be installed as per details contained in

Guidelines for Abatement of Pollution in Stone Crusher Industry issued by the

Board vide letter dated 15.10.2014. The guidelines are available on website of the

Board (www.rpcb.nic.in).

15

That proponent shall employ the best available technology and physical

infrastructure capable of controlling the air pollution during crushing operation.

16

That the adequate pollution control measure shall be provide at all crushing units,

vibratory screens, grizzlies, belt conveyors, storage pile & bins, transfer points and

during transportation so as to ensure the compliance of the standards prescribed

under Environment (Protection) Rules, 1986.

17

That the raw material should be obtained from legal sources only. In case at any

stage raw material procured from illegal source is found to be used, the sole

responsibility will be of the project proponent.

18

That the water storage facility must be provided at the stone crusher site and its

capacity shall not be less than 3000 liters.

19

That minimum 33 % of the area for the stone crusher industry should be covered

by plantation and at least two rows of tall trees of suitable species should be

planted within and along the boundary of premises to develop a green belt.

20

That the water used for spraying/ sprinkling/ irrigation of vegetation planted as

green belt should preferably be treated waste water.

21

That a sign board showing the name address and capacity of crusher shall be

maintained at the entrance of the premises.

22

That the premises of the stone crushing industry must be clearly demarcated by

fencing/ wall.

23

of 5

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2016-2017/SCMG/4345


Phone: 0141-5159600,5159695 Fax: 0141-5159697

20/02/2017


2641Unit Id :

That no discharge of the trade effluent shall be made within or outside the

premises the domestic effluent shall be dispose of into soak pit through septic tank.

24

That the hazardous waste generated shall be managed, handled & disposed in

accordance with the Hazardous Waste (Management, Handling and

Trans-boundary Movement) Rules 2016 and daily record of sludge generation and

its disposal shall be maintained.

25

That the water cess shall be deposited under the Water (Prevention and Control of

Pollution) Cess Act, 1977, as applicable.

26

That the industry shall not install/ operate D.G. Set without obtaining prior

Consent to Establish & Consent to Operate from the Board under the provision of

the Water (Prevention & Control of Pollution) Act, 1974 and the Air (Prevention &

Control of Pollution) Act, 1981.

27

That industry shall furnish quarterly compliance report of consent conditions to

the Regional Office, Chittorgarh.

28

That the total capital cost of the project shall not exceed to Rs. 120.16/- crore

which includes the capital investment made in land, building, plant & machinery

and other miscellaneous assets.

29

That unit shall maintain Wind Breaking Wall & other requisite pollution control

measures as required under Environment (Protection) Rules, 1986.

30

That any incorrect information submitted in the consent application form or

declaration shall make the industry liable for legal action under section 42 of the

Water Act and under section 38 of the Air Act.

31

That emission/effluents found to be discharged in excess of the standards

prescribed shall be punishable under section 43 of the Water Act and under section

37 of the Air Act.

32

33 That, not withstanding anything provided hereinabove, the State Board shall have power

and reserves its right, as contained under section 27(2) of the Water Act and under

section 21(6) of the Air Act to review anyone or all the conditions imposed here in

above and to make such variation as it deemed fit for the purpose of Air Act & Water

Act.

That the grant of this Consent to Operate is issued from the environmental angle only,

and does not absolve the project proponent from the other statutory obligations

prescribed under any other law or any other instrument in force. The sole and complete

responsibility to comply with the conditions laid down in all other laws for the time-being

in force, rests with the industry/ unit/ project proponent.

34

of 5

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2016-2017/SCMG/4345


Phone: 0141-5159600,5159695 Fax: 0141-5159697

20/02/2017


2641Unit Id :

That the grant of this Consent to Operate shall not, in any way, adversely affect or

jeopardize the legal proceeding, if any, instituted in the past or that could be instituted

againt you by the State Board for violation of the provisions of the Act or the Rules made

thereunder.

35

This Consent to Operate shall also be subject, besides the aforesaid specific conditions, to

the general conditions given in the enclosed Annexure. The project proponent will comply

with the provisions of the Water Act and Air Act and to such other conditions as may, from

time to time , be specified, by the State Board under the provisions of the aforesaid Act(s).

Please note that, non compliance of any of the above stated conditions would tantamount to

revocation of Consent to Operate and project proponent / occupier shall be liable for legal

action under the relevant provisions of the said Act(s).

Yours Sincerely

This bears the approval of the competent authority.

Group Incharge[ SCMG ]

Copy To:-

Regional Officer, Regional Office, Rajasthan State Pollution Control Board, Chittorgarh.1

Master File.2


of 5

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

M/s Ultratech Cement Limited (UnitAditya Cement Works)

Unit-II,Adityapuram , Shambhupura Tehsil:Chittorgarh

District:Chittorgarh

Consent to Operate under section 25/26 of the Water (Prevention & Control of Pollution)

Act, 1974 and under section 21(4) of Air (Prevention & Control of Pollution) Act, 1981.

Sub:

Your application for Consent to Operate dated 27/04/2017 and subsequent correspondence.Ref:

Consent to Operate under the provisions of section 25/26 of the Water (Prevention &

Control of Pollution) Act, 1974 (hereinafter to be referred as the Water Act) and under section

21 of the Air (Prevention & Control of Pollution) Act, 1981, (hereinafter to be referred as the

Air Act) as amended to date and rules & the orders issued thereunder is hereby granted for

y o u r L i m e s t o n e C t u s h e r - 1 a n d L i m e s t o n e C r u s h e r - 2 p l a n t s i t u a t e d a t

Unit-II,Adityapuram, Shambhupura Tehsil:Chittorgarh District:Chittorgarh , Rajasthan,

subject to the following conditions:-

Sir,

That this Consent to Operate is valid for a period from 27/04/2017 to 31/03/2022 . 1

That this Consent is granted for manufacturing / producing following products / by

products or carrying out the following activities or operation/processes or providing

following services with capacities given below.

2

Quantity with UnitTypeParticular

850.00 TPHProductLimestone Crusher-1 - Crushed Lime

Stone

1,600.00 TPHProductLimestone Crusher-2 - Crushed Lime

Stone

That this consent to operate is for existing plant, process & capacity and separate consent

to establish/operate is required to be taken for any addition / modification / alteration in

process or change in capacity or change in fuel.

3

That the sources of air emmissions along with pollution control measures and the

emission standards for the prescribed parameters shall be as under:

4

Sources of Air Emmissions Pollution Control

Measures

Prescribed

StandardParameter

Page 1 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

Limestone Crusher -1(

850TPH)

Pulse Jet Bagfilter

----

Limestone Crusher -2(

1600TPH)

Pulse Jet Bagfilter

----

That the Limestone Ctusher-1 and Limestone Crusher-2 plant will comply with the

standards as prescribed vide MOEF notification No. GSR 826(E) dated 16th November,

2009 with respect to National Ambient Air Quality Standards.

5

Page 2 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

That the industry shall maintain the following pollution control measures & fugitive emmission

standards

6

Pollution Control

Measures

Sources of fugitive

Emissions

Prescribed

StandardParameter

Stone Crushing Plant

600 µg/m³ to be

measured at a

distance of 3 to

10 meters from

the process

SPM 1. CONSTRUCTION OF

METALLED OR HARD

SURFACED ROADS WITHIN

THE PREMISES

2. Construction of wind

breaking walls

3. COVERED BY M. S. SHEET

4. Covered Conveyor Belts

5. Dust containment cum

suppression system for the

equipment

6. GRANULATOR COVERED

7. Growing of a green belt

along the Periphery

8. JAW CRUSHER COVERED

9. Metalled Road

10. Plantation

11. Regular cleaning and

wetting of the ground within

the premises

12. UNDER COVERED SHED

13. Vibrating Screen

Covered

14. WATER SPRAYING

SYSTEM

That the industry shall obtain all necessary permission from concern authority for

operation of two existing lime stone crushers of 850 TPH (1 No.) and 1600 TPH (1

No.) at M.L. No. 24/92 near Village – Sawa Shambhupura, Tehsil & District

Chittorgarh.

7

Page 3 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

That proponent shall obtain and submit amended copy of Environment Clearance

including stone crushing activities within six month to the State Board, failing

which this consent to operate accorded will be treated as revoked without further

intimation to the unit.

8

That this consent to operate is being issued for M/s. Ultratech Cement Ltd. (Unit

Aditya Cement Works) operating stone crusher plant having production capacity of

850 TPH (1 No.) and 1600 TPH (1 No.) at M.L. No. 24/92 near Village – Sawa

Shambhupura, Tehsil & District Chittorgarh.

9

That this consent to operate is for following sources of air pollution:

i. Lime Stone Crushing Plant (1 No.) 850 TPH.

ii. Lime Stone Crushing Plant (1 No.) 1600 TPH.

10

That if the project cost exceeds Rs.66.63 Crores, the unit shall take / obtain

modification in consent to operate after paying fee as applicable.

11

That this consent to operate is being issued for " Lime Stone Crusher @ 850 TPH (1

No.) and 1600 TPH (1 No.)" for any change in production & its capacity unit has to

seek prior consent to establish from the State Board.

12

That all vibratory screens shall be totally enclosed in rigid and reasonably dust

tight housing. If containment of dust within the screen house structure is not

satisfactory, then a dust extraction and collection system should be provided.

13

That all grizzlies shall be enclosed on top and from three sides and sufficient water

sprayers shall be installed at their feeding and outlet areas.

14

That except for those transfer points which are placed within a totally enclosed

structure such as a screen house, all transfer points to and from conveyors should

be enclosed. If the dust does not remain confined within the enclosure water

spraying system should be installed.

15

That water spraying arrangements shall be installed and operated at all strategic

locations such as, at the feeding inlet of stone crushers, at transfer points, on

surface of all surge piles and stockpiles of blasted rocks or aggregates, all open

stockpiles for aggregates of size in excess of 5 mm, active haul roads inside the

works etc.

16

That the industry shall ensure utilization of complete crushed lime stone from

these crushing units for in house purpose only for making end products in terms of

clinker & cement.

17

That the stockpiles of aggregates 5 mm in size or less must be suitably covered to

ensure that the same is not carried away by the wind.

18

That the approach road to site of stone crusher and active haul roads inside the

premises must be paved or hard surfaced.

19

Page 4 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

That total water consumption shall not exceed 16 KLD (including industrial &

domestic). Industry shall maintain the record of total water consumption & waste

water generation & its disposal for both industrial & domestic purpose.

20

That the industry shall meet out their complete water requirement by utilizing

surface water collected in mining pits only.

21

That the industry shall install flow measuring devices / meters on intake source of

the water and daily record of water consumption shall be maintained.

22

That the pollution control measures should be installed as per details contained in

Guidelines for Abatement of Pollution in Stone Crusher Industry issued by the

Board vide letter dated 15.10.2014. The guidelines are available on website of the

Board (http://environment.rajasthan.gov.in).

23

That proponent shall employ the best available technology and physical

infrastructure capable of controlling the air pollution during crushing operation.

24

That the adequate pollution control measure shall be provide at all crushing units,

vibratory screens, grizzlies, belt conveyors, storage pile & bins, transfer points and

during transportation so as to ensure the compliance of the standards prescribed

under Environment (Protection) Rules, 1986.

25

That the raw material should be obtained from legal sources only. In case at any

stage raw material procured from illegal source is found to be used, the sole

responsibility will be of the project proponent.

26

That the raw material should be obtained from legal sources i.e. M/s. Ultra Tech

Cement Ltd. (Unit Aditya Cement Works) having M.L. No. 24/92 near Villages – Sawa

Shambhupura, Tehsil Chittorgarh, Distt. Chittorgarh only and compliance report

shall be submitted periodically to the State Board.

27

That unit shall not install D.G. Set of any other Source of Air Pollution without

obtaining prior Consent to Establish & Consent to Operate from the State Board.

28

That the industry shall not abstract ground water without prior permission from

the CGWA.

29

That unit shall comply with all the condition imposed vide this Consent to Operate,

failing which the said Consent shall be treated as revoked without further

intimation to the unit.

30

That the water storage facility must be provided at the stone crusher site and it's

capacity shall not be less than 3000 liters.

31

That minimum 33 % of the area for the stone crusher industry should be covered

by plantation and at least two rows of tall trees of suitable species should be

planted within and along the boundary of premises to develop a green belt.

32

That a sign board showing the name address and capacity of crusher shall be

maintained at the entrance of the premises.

33

Page 5 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

That the premises of the stone crushing industry must be clearly demarcated by

fencing/wall.

34

That the domestic effluent shall be disposed of in scientific manner to avoid ground

water pollution in & around the area.

35

That unit shall maintain Wind Breaking Wall & other requisite pollution control

measures as required under EP Act.

36

That the industry shall not install any other Source of Air Pollution without

obtaining prior Consent to Establish & Consent to Operate from the Board under

the provision of Air (Prevention & Control of Pollution) Act, 1981.

37

That industry shall furnish quarterly compliance report of consent conditions to

the Regional Office, Chittorgarh.

38

That the industry shall carryout ambient air quality/stack monitoring from the

laboratory recognized by Ministry of Environment & Forests and climate change

(MoEF&CC), Government of India or laboratory of Rajasthan State Pollution Control

Board. Analysis report shall be submitted within 30 days to the State Board from

the date of issuance of this letter.

39

That the total capital cost of the project shall not exceed to Rs. 66.63 Crores which

includes the capital investment made on building, plant & machinery and other

miscellaneous assets.

40

That the industry shall submit application for renewal of consent to operate at

least 4 months before expiry of this consent.

41

That any incorrect information submitted in the consent application form or

declaration shall make the industry liable for legal action under section 42 of the

water and section 38 of the Air Act.

42

That emission/effluents found to be discharged in excess of the standards

prescribed shall be punishable under section 37 of the Air Act and under section 43

of the water Act.

43

That this consent to operate shall be subject to compliance of any direction or

order passed by court of law in the matter.

44

45 That, not withstanding anything provided hereinabove, the State Board shall have power

and reserves its right, as contained under section 27(2) of the Water Act and under

section 21(6) of the Air Act to review anyone or all the conditions imposed here in

above and to make such variation as it deemed fit for the purpose of Air Act & Water

Act.

Page 6 of 7

Head Office (SCMG )


File No :

Date:

Registered

Order No : 2018-2019/SCMG/4500


Phone: 0141-5159600,5159695 Fax: 0141-5159697

06/04/2018


2641Unit Id :

That the grant of this Consent to Operate is issued from the environmental angle only,

and does not absolve the project proponent from the other statutory obligations

prescribed under any other law or any other instrument in force. The sole and complete

responsibility to comply with the conditions laid down in all other laws for the time-being

in force, rests with the industry/ unit/ project proponent.

46

That the grant of this Consent to Operate shall not, in any way, adversely affect or

jeopardize the legal proceeding, if any, instituted in the past or that could be instituted

againt you by the State Board for violation of the provisions of the Act or the Rules made

thereunder.

47

This Consent to Operate shall also be subject, besides the aforesaid specific conditions, to

the general conditions given in the enclosed Annexure. The project proponent will comply

with the provisions of the Water Act and Air Act and to such other conditions as may, from

time to time , be specified, by the State Board under the provisions of the aforesaid Act(s).

Please note that, non compliance of any of the above stated conditions would tantamount to

revocation of Consent to Operate and project proponent / occupier shall be liable for legal

action under the relevant provisions of the said Act(s).

Yours Sincerely

This bears the approval of the competent authority.


Copy To:-

Regional Officer, Regional Office, Rajasthan State Pollution Control Board, Chittorgarh to

ensure compliance

1

Master File.2


Page 7 of 7

rajasthan state pollution control board

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