rain director installation low quality

6
INSTALLATION MANUAL RD01 1 WHAT’S IN THE BOX (Inline filter not required in shallow dig tanks) 1 Rain Director® control unit with mode indicators, programming buttons and control valves and 230 V AC to 12 V wall adapter. The control unit measures 380mm W x 270mm H x 95mm D. 2 Cat 5 cable to connect junction box on header tank to underside of control unit. Do Not Cut! 3 Smart header tank for roof space, including level sensors, float switch, Cat 5 connection box and overflow tower. The 100 litre tank measures 600mm W x 490mm H x 500mm D. 4 Flow reducing valves (in plastic pack) for use in Torbeck float valve if mains pressure is too great. 5 Mains electric submersible pump (must be pressure-sensitive and equipped with non-return valve). 1 2 3 4 5

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Page 1: Rain Director installation low quality

I N S T A L L A T I O N M A N U A L RD01

1

WHAT’S IN THE BOX

(Inline filter not required in shallow dig tanks)

1Rain Director® control unit with mode indicators, programming buttons and control valves and 230 V AC to 12 V wall adapter. The control unit measures380mm W x 270mm H x 95mm D.

2 Cat 5 cable to connect junction box on header tank to underside of control unit.Do Not Cut!

3Smart header tank for roof space, including level sensors, float switch, Cat 5 connection box and overflow tower. The 100 litre tank measures 600mm W x 490mm H x 500mm D.

4 Flow reducing valves (in plastic pack) for use in Torbeck float valve if mains pressure is too great.

5 Mains electric submersible pump (must be pressure-sensitive and equipped with non-return valve).

1

2

3

4

5

Page 2: Rain Director installation low quality

D

BA

C

EF

H

I

G

KEY

TO T

HE

CON

TRO

L U

NIT

AN

D P

IPE

DIA

MET

ERS:

E F G H I

Refre

sh o

utle

t to

unde

rgro

und

ta

nk -

22m

m.

Rain

wat

er in

let f

rom

pum

p

- 2

2mm

.

Mai

ns w

ater

inle

t - 1

5mm

.

Refre

sh in

let f

rom

ser

vice

s

- 2

2mm

.

Rain

wat

er o

utle

t to

head

er ta

nk -

22m

m.

Mai

ns w

ater

out

let t

o he

ader

tank

- 15

mm

.

12v

pow

er fr

om w

all a

dapt

er a

nd C

at 5

cab

le

to h

eade

r tan

k.

Mai

ns w

ater

man

ual b

ypas

s va

lve.

Rain

wat

er v

alve

and

rem

ovab

le fi

lter.

A B C D

2

D o n ot su pply gar

de

n ta

ps

via header tank

D o not u

se s

aw t

o cu

t a

ny pipes

Do Not C

ut

Cat

5 c

able

KEY

TO T

HE

SMA

RT H

EAD

ER T

AN

K A

ND

PIP

ES

1 2 3

4

1

6

4

5

2

3

5 6

Mai

ns w

ater

inle

t fro

m c

ontr

ol u

nit

- 15m

m.

Rain

wat

er in

let f

rom

con

trol

uni

t - 2

2mm

.

Serv

ices

out

let -

22m

m.

Top

leve

l sen

sor.

Bott

om le

vel s

enso

r.

Ove

rflow

str

aigh

t out

of t

he

hous

e - 4

0mm

.

Use MD

PE

pip

e cu

tters

Avoid ‘U’ a

nd in

vert

ed ‘U

’ bends

Page 3: Rain Director installation low quality

The

head

er ta

nk m

ust b

e ac

cess

ible

fo

r mai

nten

ance

. Ens

ure

the

lid is

sec

ure

and

kept

in

plac

e du

ring

inst

alla

tion.

Kee

p di

rt o

ut!

Insu

late

if re

quire

d.

Take

all

pipe

s th

at a

re to

be

conn

ecte

d to

the

cont

rol u

nit

and

flush

thor

ough

ly. E

nsur

e no

di

rt w

ill e

nter

the

valv

es o

n th

e co

ntro

l uni

t.

Conn

ect t

he re

fresh

out

let p

ipe

(A) b

ack

to

the

rain

wat

er u

nder

grou

nd ta

nk, r

ainw

ater

in

let p

ipe

(B) b

ack

to th

e pu

mp

, and

mai

ns

wat

er in

let (

C) (v

ia a

shu

t-off

val

ve) t

o m

ains

w

ater

.

Conn

ect a

ny p

art o

f the

22m

m g

ravi

ty

feed

pip

ing

that

’s ab

ove

the

cont

rol u

nit f

or

serv

ices

, run

ning

from

the

serv

ices

out

let

(3) o

f the

hea

der t

ank,

to th

e re

fresh

inle

t (D

).

Conn

ect t

he ra

inw

ater

out

let (

E) to

the

head

er ta

nk (2

) and

mai

ns w

ater

out

let (

F)

to th

e he

ader

tank

(1).

Use

pip

e fit

tings

whi

ch w

ill p

erm

it re

mov

al

of s

olen

oids

.

3

4

3

Do

not

get

any

dirt

into

the

und

ergr

ound

tan

k, h

eade

r ta

nk o

r pi

pes:

risk

of

bloc

kage

in th

e so

leno

id v

alve

s.

Do

not c

ut o

r mod

ify th

e su

pplie

d C

AT 5

cab

le. O

nly

use

the

cabl

e su

pplie

d by

Ra

inw

ater

Har

vest

ing

Ltd.

Lon

ger c

able

s ar

e av

aila

ble

upon

requ

est.

The

head

er t

ank

mus

t be

fitt

ed a

t le

ast

1.2

met

res

abov

e th

e co

ntro

l uni

t an

d hi

ghes

t toi

let.

The

head

er ta

nk m

ust b

e fit

ted

high

eno

ugh

to p

rovi

de th

e pr

essu

re re

quire

d fo

r w

ashi

ng m

achi

nes.

Run

all g

arde

n ta

ps d

irect

ly fr

om th

e pu

mp

NO

T fro

m th

e he

ader

tank

.

Inst

all a

ll pi

pes

and

equi

pmen

t whe

re p

rote

cted

from

fros

t.

Inst

all p

ipes

to th

e co

ntro

l uni

t allo

win

g su

ffici

ent m

ovem

ent f

or re

mov

al o

f the

so

leno

ids.

All

pipe

s sh

ould

be

thor

ough

ly fl

ushe

d pr

ior t

o co

nnec

ting

to th

e sy

stem

.

Inte

rnal

pip

e w

ork

shou

ld b

e la

belle

d as

rain

wat

er e

very

0.5

m u

sing

labe

l pac

k su

pplie

d.

Eith

er p

last

ic o

r cop

per p

ipe

may

be

used

.

Onl

y cu

t the

pip

e us

ing

MD

PE p

ipe

cutt

ers.

Swar

f cau

sed

by c

uttin

g pi

pe u

sing

a

saw

will

blo

ck th

e so

leno

ids.

Onl

y fit

22m

m p

ipe

or la

rger

bet

wee

n th

e he

ader

tan

k an

d ap

plia

nces

. Wat

er

shou

ld n

ot fl

ow u

pwar

ds in

any

par

t of

the

pip

ing

betw

een

head

er t

ank

and

appl

ianc

es. A

void

U’s,

inve

rted

U’s

and

unne

cess

ary

shar

p be

nds.

ESSE

NTI

AL

NO

TES

1

Loca

te th

e co

ntro

l uni

t whe

re

the

rain

wat

er e

nter

s th

e bu

ildin

g on

a w

all i

n a

frost

pr

otec

ted

area

. (at

leas

t 1.2

m

belo

w h

eade

r tan

k)

2

min

. 1.2

m

Do

no

t in

stal

l th

e R

ain

Dir

ecto

r in

any

way

oth

er t

han

as

giv

en h

ere

and

do

no

t d

isas

sem

ble

Rai

n D

irec

tor

com

po

nen

ts f

or

inst

alla

tio

n. I

nco

rrec

t in

stal

lati

on

inva

lid

ates

th

e w

arra

nty

.

Page 4: Rain Director installation low quality

Conn

ect t

he m

ains

out

let f

rom

the

cont

rol

unit

(F) t

o th

e he

ader

tank

mai

ns w

ater

inle

t (1

) usi

ng 1

/2 in

ch B

SP.

Conn

ect t

he C

at 5

cab

le to

the

conn

ecto

r (G

) at t

he c

ontr

ol u

nit

and

sim

ilar c

onne

ctor

at t

he h

eade

r ta

nk.

t

Use

the

quar

ter t

urn

valv

e on

th

e co

ntro

l uni

t (H

) to

part

ially

fil

l the

hea

der t

ank.

Che

ck th

orou

ghly

for l

eaks

at

all c

onne

ctio

ns.

1

H

10

58

Conn

ect t

he ra

inw

ater

pip

e to

the

rain

wat

er in

let

spig

ot (2

) and

con

nect

the

grav

ity fe

ed p

ipe

to

the

serv

ices

out

let s

pigo

t (3)

.

Both

des

igne

d to

acc

ept a

22m

m p

ush-

fit fi

ttin

g.

3

2

6

The

over

flow

(6) m

ust r

un s

trai

ght o

ut o

f the

ho

use

with

out o

bstr

uctio

n, b

ends

, or d

ecre

asin

g pi

pe d

iam

eter

. Use

40m

m w

aste

pip

e el

bow

, eith

er

solv

ent o

r com

pres

sion

fitt

ing.

7

Pres

s th

e bo

ttom

2 b

utto

ns to

beg

in

com

mis

sion

ing

sequ

ence

. Com

mis

sion

ing

cycl

e ha

s st

arte

d w

hen

the

bott

om li

ght

flash

es. T

his

proc

ess

may

take

roug

hly

one

hour

.

Com

mis

sion

ing

has

finis

hed

whe

n th

e ra

inw

ater

ligh

t and

mai

ns w

ater

ligh

t flas

h al

tern

atel

y. P

ress

the

rain

wat

er b

utto

n to

re

vert

the

syst

em to

rain

mod

e.

129

Fully

fill

the

head

er ta

nk a

nd u

nscr

ew s

ervi

ces

cap.

W

ait f

or a

ll ai

r to

leav

e th

e sy

stem

to e

limin

ate

airlo

cks

then

repl

ace

cap

ensu

ring

that

the

blac

k w

ashe

r und

er th

e ca

p is

repl

aced

.

Turn

the

quar

ter t

urn

valv

e (H

) bac

k off

.

11

4

Ove

rflow

Rain

Wat

er In

let

Serv

ices

Out

let

Mains Water Inlet

Serv

ices

Out

let

6

Page 5: Rain Director installation low quality

Rain

wat

er is

dra

wn

from

the

rain

wat

er ta

nk to

fill

the

head

er ta

nk. I

f no

rain

wat

er is

ava

ilabl

e, th

e he

ader

ta

nk w

ill a

utom

atic

ally

fill

with

mai

ns w

ater

.

This

wat

er is

then

use

d ar

ound

the

hous

e in

toile

ts

and

was

hing

mac

hine

s.

22m

m ra

inw

ater

to h

eade

r.

Dom

estic

22m

m fe

ed.

Rain

wat

er ta

nk

Rain

wat

er ta

nk

15m

m m

ains

wat

er to

hea

der.

Cont

rol u

nit

22m

m re

fresh

pip

e to

con

trol

un

it an

d un

derg

roun

d ta

nk.

Refre

sh p

ipe

outp

ut m

ust r

emai

n be

low

leve

l of c

ontr

ol u

nit.

COLO

UR

KEY

Rain

Wat

er S

uppl

y

Mai

ns W

ater

Sup

ply

Wat

er U

sed

In T

he H

ouse

Ove

rflow

Wat

er

Refre

shed

Wat

er

The

subm

erge

d w

ater

pum

p m

ust h

ave

an in

depe

nden

t 23

0V A

C p

ower

sup

ply

thro

ugh

an R

CD

pro

tect

ed s

ocke

t.

The

Rain

Dire

ctor

® co

ntro

l un

it is

sup

plie

d w

ith a

12V

DC

su

pply

to p

lug

into

a n

orm

al

230V

AC

wal

l soc

ket n

earb

y.

Pum

pPu

mp

PLU

MBI

NG

SCH

EMAT

ICW

IRIN

G S

CHEM

ATIC

5

NO

T TO

SCA

LE

25 o

r 32m

m ra

inw

ater

pip

e to

bu

ildin

g, re

duce

d to

22m

m a

t co

ntro

l uni

t.

The

over

flow

pip

e m

ust fl

ow

dire

ctly

to th

e ou

tsid

e of

the

hous

e w

ith m

inim

um re

stric

tion.

Opt

iona

l out

door

tap

mus

t be

conn

ecte

d to

the

rain

wat

er

pipe

bef

ore

the

cont

rol u

nit.

Cat 5

cab

le

The

junc

tion

box

on th

e he

ader

ta

nk m

ust b

e w

ired

with

the

Cat 5

ca

ble

prov

ided

to re

lay

the

sens

or

posit

ions

to th

e co

ntro

l uni

t.

Wat

erpr

oof j

unct

ion

box

(IP67

).D

o no

t use

pum

p ca

ble

unde

r bar

e ea

rth.

Arm

oure

d ca

ble

insi

de 4

” ser

vice

s pi

pe.

Page 6: Rain Director installation low quality

All components have been designed to comply with the UK Building Regulations and WRAS (Water Regulations Advisory Scheme). WRAS Approval No. 0912064 was awarded in December 2009.

Rainwater Harvesting Ltd. certifies that the Rain Director® is compliant with the safety requirements of the Machine Directive 89/392/EC and amendments, of the Low Voltage Directive 73/23/EC and in the Electromagnetic Compatibility Directive 89/336/EC and amendments. The materials and manufacturing of this product are guaranteed for 2 years from the date of purchase if the installation instructions are complied with. In the event of an apparent fault, the retailer or installer should be contacted first. Rainwater Harvesting Ltd. declines responsibility for incidents or damage caused by negligence or by ignoring these instructions. Installation according to this installation manual is required for manufacturers’ warranties to be valid.

All rights reserved by RainWater Harvesting Limited, © 2013. The term Rain Director® is proprietary and protected by trade mark legislation. UK, European and Worldwide patents for the Rain Director® and certain features applied for.No part of this document can be reproduced without our permission.

Phone 01733 405111. Email: [email protected]. www.rainwaterharvesting.co.uk6

Technical Support Line 01733 405 111 (opt. 3)

» Rain Mode (Normal Mode): System will use rainwater within the home. If rainwater is not available in the underground storage tank, the system will automatically register and switch over to mains water.

» Mains Water Mode: Press during a dry period or hose pipe ban to run internal appliances on mains water and conserve rainwater for garden use.

» Holiday Mode: If leaving the home for an prolonged period of time (over 1 week) press the holiday button to empty the header tank and refill with treated mains water. This prevents water quality issues.

When the system is used again it will automatically revert back to Rain mode. It may be sensible to flush each toilet twice to leave treated water in the cistern and bowl.

» Refresh Function: If no activity is registered within 3 days, the system will automatically refresh the water within the header tank. The system will drain the header tank back to the underground tank, and refill the header tank with fresh rainwater. This guarantees high quality water with no risk of discolouration or smells. Although the system refreshes automatically, the user can press the button to refresh the system at any point.

Problem Probable cause Remedy

Flashing red spanner light during initial switch on

Both float switches in low position

Part fill the header tank (as per point 8) Check Cat 5 connection is secure.

Flashing red spanner during commissioning

Wiring fault Check Cat 5 connection is secure, the wire provided with the system and has not been cut at any point.

Solid red spanner light during commissioning

Filling fault Check Rainwater and mains water are available to the system, repeat process 9 to remove airlocks from the system. Clear solenoid valves (contact supplier).

Mains water or refresh solenoid constantly open

Solenoid blocked open Clear the solenoid valve (contact supplier).

Mains filling light showing during normal mode

Rainwater tank empty or pump not functioning

Check the rainwater level in the underground tank. If the level is high refer to the pump guide.

Mains filling light showing despite rainwater working and filling first

Slow fill causing commissioning time-out

Check/clean the rain solenoid (contact supplier) recommission the system(refer to point 11).

No lights on the circuit board No power reaching PCB Check the power to the control unit, contact the supplier for further advice if problem persists.

Toilets not filling or the system is air locked

Water supply is less than demand

Check plumbing for obstructions, remove booster pumps, REMOVE GARDEN TAPS DIRECT FROM HEADER TANK, repeat.

Header tank overflow to waste Rain or Mains Solenoid blocked open

Clear the solenoid (contact supplier).

Power cut in the home Pump & control unit not functioning

Use the quarter turn valve (H) to bypass the system with mains water.

Poor rainwater flow into the header tank

Rain filter blocked Check the filter on the rain feed valve (I) and remove any dirt (turn off the pump first). Repeat after a week.

Rain Filling

Mains Water Backup

Mains Water Mode

Holiday Mode

System Refreshing

System Error

Power On