PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

P R O D U C T I O N E C

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

O U R O F F E RThe manufacturing of components for railway superstructure has

fastenings were manufactured here as early as 1908.

At present we produce base plates, fishplates, clips, bridge base plates and gauge bars not only for public railways and sidings, but also for city tramlines and mine railroads. Our basic production program includes more than 40 basic profiles and over 200 modifications of the product which are manufactured from the convertor continuously cast steel. All products are made according

Quality control is based on the International Standard EN ISO 9001:2000.

S5S6

S6PL

S449-249-454-254-460-2K2R4

T4 S

Rudert - RU54U60U60lR65RD

NT ENT I

115 RE

115/24 IXa

S49UIC 54

UIC 54 EUIC 60

R 65NT 1NT 3

AREA 115 RE

S4pl49-054-060-0

U60pl

115/24

50-60 UNIKpo 6

1

been a long tradition at the , a.s. The first

to EC Standards and International UIC Standards. The system of

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

CO M P O N E N T S F O R R A I LWAYS A N D T R A M L I N E SBASE PLATES AND BRIDGE BASE PLATES

Base plates are produced by shearing or sawing. Milling operations are performed on automatic lines. Holes are made by punching or drilling in spacings according to the customers requirements. Milling and drilling operations can be performed within one fixing of the base plate on the up-to-date milling machine with CNC system and on the drilling machine. Marking of the base plates is performed by rolling or by stamping.

Figure S4pl S4 49-0 49-2 49-4 54-0 54-2 54-4 60-0 60-2 U60pl R4 ŽT K2

A (mm) 372 372 345 345 345 363 363 360 372 372 372 372 426 320

B (mm) 127 127 127 127 127 143 142 143 152 152 152 152 130 108

C (mm) 15 - 14/16/20 - - 14 - - 14/16 - 15 - - -

C1/C2 (mm) - 13/15 - 13/15 13/15 - 13/15 15/17 - 13/15 - 13/15 13/15 11/12

D (mm) 25 25 25 25 25 25 25 25 25 25 25 25 25

Inclination0 1:20 0 1:20 1:40 0 1:20 1:40 0 1:20 0 1:20 1:20 1:20

Weight (kg/m)55,7 61,9 49,82 58,7 53,74 51,8 62,08 61,22 52,79 64,07 55,7 64,1 68,14 47,53

Cross section (cm2) 70,97 78,90 63,47 74,78 68,46 65,99 79,09 77,99 67,25 81,62 70,97 81,63 86,80 60,55

Material Angle of bending Tensile strenght Elongation Content of elements

Firemní normaCompany Standard

DIN ENMetallurgical mark

(D=2C) Rm (MPa) A5 (%) C (%) P, S (%)

TŽ 000522 52 P 90° 470 - 650 min. 18 0,35 max. 0,050

10 025 S275JR 90° 410 - 560 min. 22 0,21 max. 0,045

17 100* St 44.2 90° 410 - 540 min. 22 0,21 max. 0,050

* note: DIN 17 100 was replaced by EN 10 025

2

BASIC DIMENSIONS

GUARANTEED PROPERTIES OF MATERIAL

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

FISH PLATES

Fishplates are cut by sawing and drilled. The lengths of fishplates and spacing of holes are selectable according to customers requirements. We are able to ensure production of fishplates for stuck insulating joints of rails. Marking of fishplates is performed by rolling.

S49/T4 S S49I U60 U60I R65 NTI NTE RD RUDERT-R U54 Xa AREA 115 RE

A (mm) 95,5 94,8 90 120,95 120,95 128,25 105 137,25 123,6 90,5 108,9 80,8 115,85

B (mm) 80,7 78 73 100,4 100,4 113,5 94,5 127,35 112,3 76 91,2 64,4 104,35

C (mm) 20 40 40 24 40 21 19 19 21 35 26 17 28

<1:x 1:3 1:3 1:2,88 1:2,75 1:2,75 1:4 1:6,6 1:6,6 1:4 1:3 1:2,75 1:2,5 1:4

HmotnostWeight(kg/m)

16,38 25,51 23,22 29,59 33,7 28,84 17,84 23,93 22,73 19,65 25,55 12,07 27,67

Cross section(cm2)

20,87 32,50 29,58 37,7 42,93 36,74 22,75 30,49 28,96 25,01 32,55 15,38 35,25

Material Angle of bending Tensile strenght Elongation Content of elements

Metallurgical mark(D=2C) Rm (MPa) A5 (%) C (%) P, S (%)

10 522 52 P 90° 490 - 640 min. 18 0,35 max. 0,05

75 ČSD 90° min. 690 14 0,65 max. 0,05

3

BASIC DIMENSIONS

GUARANTEED PROPERTIES OF MATERIAL

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

CLIPS

The clips are cut by shearing or sawing and subsequently punched. Marking of clips can be made by stamping.

FigureŽS4 U6 ŽS6 Kpo6 50-60 UNI

A (mm) 70 68 70 70 70

B (mm) 51 53 51 50 53

C (mm) 31 31 31 31 31

D (mm) 24 – 28 24 – 28 24 – 28 24 – 28 24 – 28

E (mm) 45 45 45 45 43

M (mm) 65 65 65 (75) 65 70

P (mm) min. 30 min. 30 min. 30 min. 30 min. 35

T (mm) 12 12 12 12 13

< 1:x 1:6 1:14 1:14 1:8,5 1:8,5

Weight (kg/ m)10,53 10,69 10,48 10,48 10,48

Cross section (cm2)13,41 13,62 13,35 13,41 13,40

Material Angle of bending Tensile strenght Elongation Content of elements

Metallurgical mark(D=2C) Rm (MPa) A5 (%) C (%) P, S (%)

10 522 52 P 90° 470 - 650 min. 18 0,35 max. 0,050

10 025 S275JR 90° 410 - 560 min. 22 0,21 max. 0,045

17 100 St 44.2 90° 410 - 540 min. 22 0,21 max. 0,050

* note: DIN 17 100 was replaced by EN 10 025

4

BASIC DIMENSIONS

GUARANTEED PROPERTIES OF MATERIAL

DIN EN

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

Type93/18,3 115/24

A (mm) 150 160

B (mm) 115 120

t (mm) 8 9

c (mm) 17 17

a (mm) 80 88

f (mm) 45 48

g (mm) 46,5 51,5

HmotnostWeight (kg/ m)

1,03 1,29

TypType

115/24

A (mm) 155

B (mm) 120

t (mm) 8

C (mm) 23

a (mm) 91,6

f (mm) 17

Weight (kg/m)1,55

CO M P O N E N T S O F M I N E R A I LWAYSBASE PLATES

5

BASIC DIMENSIONS

BASE PLATES WITH INCLINATION

BASIC DIMENSIONS

PA R T S F O R R A I LWAY S U P E R S T R U C T U R E

Marking115/24 E 115/24 I Xa

P2 (mm) 83,2 83,2 80,8

b1 (mm) 19 19 27

b2 (mm) 16 16 20,5

d1 (mm) 22 22

d2 (mm) 32 22

L (mm) 500 500 540

I1 (mm) 13 13

V (mm) 120 120

x (mm) 65 65

Weight (kg/m) 10,31 10,31 12,07

ANTEED MATERIAL PROPERTIES OF MINE BASE PLATES AND FISH PLATES

Material Tensile strenght Elongation Content of elements

Metallurgical markRm (MPa) A5 (%) C (%) P, S (%)

11 375 340 - 470 min. 26 0,17 max. 0,045

10 025 S235JRG2 340 - 470 min. 24 0,17 max. 0,045

17 100* RSt 37-2 340 - 470 min. 24 0,17 max. 0,050

* note: DIN 17 100 was replaced by EN 10 025

P R O D U C T I O NProduction is performed according to the technical specification TPD 20-01-99 dated 29. 12. 1999 or the International Standard UIC 864, if need be, according to the technical requirements of customers, which state material quality, tolerance and production procedure. If necessary we are able to develop other nonstandard types of products not mentioned in this leaflet.

PAC K I N GStandard packing of finished products is on pallets of EUR type with mass 1 000 kg, wooden shipping cases or according to customers‘ demands. Fixing of products is performed by steel straps on pallets. All pallets can be foil packed.

MINE FISH PLATES

Mine base plates and fish plates are produced vy shearing and punching.

6

BASIC DIMENSIONS

GUAR

DIN EN

RemtechnoVarna - 9000Troshevo, bl.56-A-6Bulgariafax: +359/52/319980e-mail: web@remtechnology.euhttp://www.remtechstroy.eu

CERTIFIKAT 2

EN ISO 9001:2000 EN ISO 14001

• Business & Marketing Directortel.: +359/52/319980e-mail: business.remtechnology.eu

REMTECHSTROY GROUP

REMTECHSTROY GROUP

REMTECHSTROY GROUP REMTECHSTROY GROUP