railtech (uk) limited hybrid mould a revolution in maintenance welding railtech (uk) limited hybrid...
TRANSCRIPT
Railtech Railtech (UK) Limited(UK) Limited
Hybrid Mould Hybrid Mould
A Revolution in A Revolution in Maintenance WeldingMaintenance Welding
Features of the New Features of the New Hybrid Hybrid
Wear MouldsWear Moulds1.1. Fewer moulds for greater rail wearFewer moulds for greater rail wear
2.2. Polystyrene insertsPolystyrene inserts
3.3. Partially felted mouldsPartially felted moulds
4.4. Luting from tubesLuting from tubes
5.5. Larger vent risers…Larger vent risers…
Hybrid Mould RangeHybrid Mould Range
Mould TypeMould Type Wear WearRail Rail
Type B HybridType B Hybrid 4.00-15.00mm4.00-15.00mm109-110A-113A109-110A-113A
(Max step 7mm)(Max step 7mm)
Type C HybridType C Hybrid 0 -15.00mm 0 -15.00mm109-110A-113A109-110A-113A (Max step 3mm)(Max step 3mm)
PLA HY Type BPLA HY Type B Dissimilar rail wear up to 7mm Dissimilar rail wear up to 7mm
Max rail wear 15mmMax rail wear 15mm
15 mm
4 mm
Step
3 x 5mm = 15mm
4 mm step
4 mm
Head wear steps
PLA HY Type CPLA HY Type C Dissimilar rail wear up to 3mm Dissimilar rail wear up to 3mm
Max rail wear 15mmMax rail wear 15mm
Head wear steps 3 x 5mm = 15mm
Wear on the first rail
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Wear o
n th
e se
cond
rail
0 HYC HYC HYC HYC HYB HYB HYB HYB
1 HYC HYC HYC HYC HYC HYB HYB HYB HYB
2 HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
3 HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
4 HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
5 HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
6 HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
7 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
8 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB HYB
9 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB HYB
10 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB HYB
11 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC HYB
12 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC HYC
13 HYB HYB HYB HYB HYC HYC HYC HYC HYC HYC
14 HYB HYB HYB HYB HYC HYC HYC HYC HYC
15 HYB HYB HYB HYB HYC HYC HYC HYC
MATRIX WEAR MOULDSMATRIX WEAR MOULDS
Reduction in Product Reduction in Product WeightWeight
Save Save 45%45% in product weight in product weight for a 2 x weld maintenance for a 2 x weld maintenance
work using the Hybrid work using the Hybrid technology.technology.
Previous MouldsPrevious Moulds2 x B types for 110A2 x B types for 110A2 x B types for 113A2 x B types for 113A2 x C types for 110A2 x C types for 110A2 x C types for 113A2 x C types for 113A2 x A types for 110A & 113A2 x A types for 110A & 113A1 x wide gap1 x wide gap3 x crucibles3 x crucibles
Hybrid MouldsHybrid Moulds2 x type B for 109, 110A & 113A2 x type B for 109, 110A & 113A2 x type C for 109, 110A & 113A2 x type C for 109, 110A & 113A1 x wide gap1 x wide gap3 x crucibles3 x crucibles
TOTAL WEGHT REDUCTION OF TOTAL WEGHT REDUCTION OF 45%...45%...
Previous kit range forPrevious kit range for
maintenance weldingmaintenance welding
New hybrid kit range forNew hybrid kit range for
maintenance weldingmaintenance welding
272,3 kg272,3 kg 149,1 kg149,1 kg
Thank you for your Thank you for your attention.attention.
Railtech UK LimitedRailtech UK LimitedHybrid Mould, a revolution in maintenance Hybrid Mould, a revolution in maintenance
weldingwelding