radiographic processing processing equipment. typical manual processing unit
TRANSCRIPT
Radiographic processingRadiographic processing
Processing equipment Processing equipment
Typical manual processing unitTypical manual processing unit
Automatic processingAutomatic processing Introduced by Pako in Introduced by Pako in
1942. Film hangers 1942. Film hangers dunked from tank to tankdunked from tank to tank
First roller transport First roller transport system introduced by system introduced by Eastman Kodak in 1956. Eastman Kodak in 1956.
10 ft long, weight 750 kg10 ft long, weight 750 kg
Modern Film Processing EquipmentModern Film Processing Equipment
Automatic film processorAutomatic film processor
First 90 second processor produced by kodak in 1965. First 90 second processor produced by kodak in 1965. 45 second processor produced by Konoca in 198745 second processor produced by Konoca in 1987
Feed tray
Film receiving bin
Major componentsMajor components
Film Cross-over system
Turn around system
Dev Fixer
Squeegee Rollers
Wash Dry
Film transport systemFilm transport system
Film Transport SystemFilm Transport System
Film is placed on the input tray and gently Film is placed on the input tray and gently advanced until taken by theadvanced until taken by the entry rollersentry rollers
It is then transported via a system of It is then transported via a system of rollers and guide plates in and out of rollers and guide plates in and out of Developer, Fixer, Wash and Drying Developer, Fixer, Wash and Drying sectionssections
Finally the dried film is delivered to the Finally the dried film is delivered to the output trayoutput tray
The rollers are arranged in racksThe rollers are arranged in racks
The individual rollers may be in ‘face to The individual rollers may be in ‘face to face’ or ‘staggered (Zig-Zag)’ configurationface’ or ‘staggered (Zig-Zag)’ configuration
A system of guide plates are used where the A system of guide plates are used where the film needs to change the direction, e.g 180film needs to change the direction, e.g 1800 0 (in (in turn over and cross over assemblies)turn over and cross over assemblies)
The rollers are driven through a system of The rollers are driven through a system of gear wheels or cogs by either a main drive gear wheels or cogs by either a main drive shaft or chain, powered by a motorshaft or chain, powered by a motor
For safety, the processor lid operates a For safety, the processor lid operates a switch to stop the roller drive when the lid switch to stop the roller drive when the lid is open is open
The rollers may be made from PVC or The rollers may be made from PVC or rubberrubber
The speed of the rollers determine the The speed of the rollers determine the processor processor cycle timecycle time and the and the processor processor capacitycapacity
Processing cycle timeProcessing cycle time
The expression of the time that it takes a The expression of the time that it takes a film to travel from its dry unprocessed film to travel from its dry unprocessed condition on the input tray to the dry condition on the input tray to the dry processed state in the output trayprocessed state in the output tray
Rapid cycle :- 90 sec, 115 secRapid cycle :- 90 sec, 115 sec
In 90 sec cycle : Dev – 26 s, Fix- 15 s, In 90 sec cycle : Dev – 26 s, Fix- 15 s, Wash- 15 s, Drier –24 s, travel time-10sWash- 15 s, Drier –24 s, travel time-10s
Processor capacity/production Processor capacity/production capacitycapacity
A measure of a processor’s ability to A measure of a processor’s ability to process a given number of films in a process a given number of films in a given time and is expressed in given time and is expressed in number of ways.number of ways.
i. i. Number of single-size films capable Number of single-size films capable of being processed in 1 hr.of being processed in 1 hr.
ii.ii. Number of films of mixed sizes Number of films of mixed sizes capable of being processed in 1 hr.capable of being processed in 1 hr.
iii. iii. The speed of film through the The speed of film through the processor (cm/s or m/h)processor (cm/s or m/h)
The film feed sectionThe film feed sectionWhen no films are being processed the When no films are being processed the
processor is in processor is in stand-bystand-by condition condition
When a film is fed, the following events will be When a film is fed, the following events will be initiated.initiated.
Drive motor energized to turn the rollersDrive motor energized to turn the rollers Safelight above the feed tray is extinguishedSafelight above the feed tray is extinguished Developer and fixer replenisher pumped into Developer and fixer replenisher pumped into
tankstanks Drier heater energizedDrier heater energized Wash water flow rate boostedWash water flow rate boosted Film signal delay timer activatedFilm signal delay timer activated
i.i. Entry roller detection systemEntry roller detection systemii. Infrared detectorsii. Infrared detectors
How are these activities triggered?
Micro switch
Entry roller detection systemEntry roller detection system
Film
Infrared detectorsInfrared detectors
X ray filmFeed tray
Infra-red detectors
Infra-red emitters below feed tray level
Developer sectionDeveloper section
Main activitiesMain activities RecirculationRecirculation Temperature controlTemperature control ReplenishmentReplenishment DrainageDrainage
Developer Water
RPPRPF
F
P
THS
Overflow
From replenisher tank
Heater
TS
Heat exchange system
To drain
Developer sectionDeveloper section
Developer tank with roller rack removedDeveloper tank with roller rack removed
Fixer Recirculation & ReplenishmentFixer Recirculation & Replenishment
Fixer tank
P F
RP
P
F
overflow
Rollers
Wash sectionWash section
Spray washSpray wash – consists of a series of water – consists of a series of water pipes containing perforations through pipes containing perforations through which the water is forcibly sprayed onto which the water is forcibly sprayed onto each surface of the film. Water flow rate is each surface of the film. Water flow rate is about 10 l/min.about 10 l/min.
Tank immersionTank immersion ; water is warmed by the ; water is warmed by the developer heat exchanger. Water flow rate developer heat exchanger. Water flow rate is between 4 and 7l/min.is between 4 and 7l/min.
Wash sectionWash section
Water
F
Over flow
Flow rate
control
(Developer) From and to
developer tank Drain
Removable stand pipe
Heat exchanging
Drying sectionDrying section
Hot airHot air drying – dust free hot air is blown drying – dust free hot air is blown onto the surface of the film – temperature onto the surface of the film – temperature is about 55 degrees C.is about 55 degrees C.
InfraredInfrared (radiant heat) drying – contains a (radiant heat) drying – contains a range of electrically heated elements to range of electrically heated elements to radiate heat onto both film surfaces.radiate heat onto both film surfaces.
The used hot air should be ducted out of The used hot air should be ducted out of the room to prevent rise in humiditythe room to prevent rise in humidity
Cross section – dryer rackCross section – dryer rack
Hot air tube
Film transport rollers
film
Mixing of chemicalsMixing of chemicals
Manual mixing – according to the Manual mixing – according to the manufacturer’s recommendationsmanufacturer’s recommendations
Auto-mixersAuto-mixers
AutomixersAutomixers
FixDev
Display
Water in
To Fixer Tank
To Developer Tank
Dev/Fix. Replenisher packDev/Fix. Replenisher pack
Developer replenisher Fixer
A BC
A B
Automixer-OperationAutomixer-Operation
Developer Replenisher
waterWater spray
Full
AlarmEmpty
Sensors
Automixer- operationAutomixer- operation
Fixer
waterWater spray
Full
Warning AlarmEmpty
Sensors
Standard of Development & Standard of Development & processingprocessing
Standard of development & processing is Standard of development & processing is ensured by maintaining the followingensured by maintaining the following
Constant temperature of chemicalsConstant temperature of chemicals Constant concentration of chemicals by Constant concentration of chemicals by
regular replenishmentregular replenishment Constant agitation of chemicalsConstant agitation of chemicals Constant processing timeConstant processing time
Care & Maintenance of Care & Maintenance of ProcessorsProcessors
Operating proceduresOperating procedures
i. Start-up procedurei. Start-up procedure
ii. Shutting down procedureii. Shutting down procedure Maintenance proceduresMaintenance procedures
i. Daily maintenancei. Daily maintenance
ii. Weekly maintenanceii. Weekly maintenance
iii. Monthly maintenanceiii. Monthly maintenance
Daylight processorsDaylight processorsFunctionsFunctions Load cassettes with unexposed filmsLoad cassettes with unexposed films Mark each film with patient name, Number Mark each film with patient name, Number
etc.etc. Unload cassettes Unload cassettes Process filmsProcess films
TypesTypes Composite typeComposite type Modular typeModular type
Composite type Daylight processor Composite type Daylight processor (Dupont) - (Dupont) -
Kodak daylight processorKodak daylight processor
Needs special type of Needs special type of cassettes, which can cassettes, which can be opened by the be opened by the mechanical system of mechanical system of the machine.the machine.
Has a barcode Has a barcode attached to indicate attached to indicate the size of the film to the size of the film to be usedbe used
Alternative processing methodsAlternative processing methods
Rapid processing – 45 - 30 second Rapid processing – 45 - 30 second processorsprocessors
Extended processing – 3 minute Extended processing – 3 minute processing for mammographyprocessing for mammography
Dry processing- using heatDry processing- using heat Photothermography – print with laser & Photothermography – print with laser &
process with heatprocess with heat Thermography – print & process with heatThermography – print & process with heat
PhotothermographyPhotothermography
Uses a laser beam to Uses a laser beam to form the latent image form the latent image and heat to process and heat to process the imagethe image
SummarySummary
Efficient Performance and Maintenance of Efficient Performance and Maintenance of Processing equipment is necessary to Processing equipment is necessary to maintain standards of film qualitymaintain standards of film quality
It is necessary to have a thorough It is necessary to have a thorough knowledge of the equipment knowledge of the equipment
A quality control programme is essential to A quality control programme is essential to monitor the performance of film processing monitor the performance of film processing equipmentequipment
EndEnd
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