rack ovens - · pdf filerack ovens profitability and versatility for premium bakery outlets...

16
Rack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

Upload: vanphuc

Post on 07-Feb-2018

239 views

Category:

Documents


4 download

TRANSCRIPT

Page 1: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

Rack ovensProfitability and versatility for premium bakery outlets

Found in the best bakeries of the world

Sophisticated Made in Germany technology high energy efficiency better baking results and longer shelf lives ndash WACHTEL ensures your long-term success

We have many decades of experience in the construction of baking ovens we set ourselves firm quality standards and we are committed to meeting the changing needs of superior artisan bakers We offer our customers highly efficient top-quality rack ovens for long-term operation and outstanding baking results in locations where space is at a premium Our philosophy for high-quality and efficient manufacturing of bakery products is uncompromising and runs through our entire wide range of rack ovens

The R-EVOLUTION flue gas circulator and electrically heated COMET ICT ovens are among the most revolutionary developments on the market The advantages of the traditional rack oven are combined with the strengths of the deck oven through the use of two heat transfer mechanisms ie thermal convection and infra-red thermal radiation from the ceramic coating (ICT) that has been optimized in line with the requirements of bakery products Benefit from this bakery fusion system and its outstanding synergy effects With the combination of R-EVOLUTION and COMET ICT it is possible to produce everything from small pastries through to large loaves at a high and reproducible quality while also saving on energy materials and costs

Experience and innovation for outstanding bakers

32

32

R-EVOLUTION ndash the efficiency miracle with the heart of a stone oven

The oil or gas-fired R-EVOLUTION rack oven combines traditional stone oven baking with all the advantages of modern rack oven technology

The R-EVOLUTION is the specialist system for artisan bakers with the highest quality standards It enables the efficient production of a wide range of bakery products in high and reproducible quality together with energy savings of up to 30 At the heart of this miracle of efficiency is the patented surface heat exchanger integrated in the baking chamber wall

This system not only provides additional thermal radiation to the bakery product but also gives a sensationally high efficiency level of over 90 Furthermore the baking chamber inner walls have a special ceramic coating (ICT) that emits infra-red thermal radiation optimized for bakery products The core of the dough is heated up more quickly which cuts down on baking losses and gives significant savings in terms of energy materials and costs as well as outstanding baking quality

Surface heat exchangerTop view

Surface heat exchanger Front view

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

54

Energy-saving steam injectorHigh-capacity steam injector warmed directly from the flue gas duct for rapid recovery times and generous steam injection ndash batch after batch

High heat-storage baking oven massUp to 400 kg more thermal mass for baking at stable temperatures with low temperature losses after loading and unloading of just 5 ndash 15 degK

Heating register for worry-free baking Robust heat exchanger made from highly heat-resistant special stainless steel with 5-year warranty

Increasing the quality of bakery productsUp to 10 more baking volume up to 30 less baking losses increased moisture longer freshness and lively golden crusts

Compelling facts and figures for revolutionary rack oven technology

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

Energy savings up to 30 Energy-efficient heat exchanger with a 13 msup2 heat exchange surface for a thermal efficiency of over 90 and extremely low differences between flue gas and baking chamber temperatures (10 ndash 15 degK)

The equal of a deck ovenSurface heat exchanger with internal ICT coating integrated in the baking chamber walls for a unique baking atmosphere thanks to the perfect combination of thermal convection and active infra-red thermal radiation

Infra-red Ceramic Technology ndash ICTSpecial ceramic coating for the intensification of infra-red thermal radiation specifically designed for bakeries more rapid achievement of the dough core temperature for fresher bakery products as well as savings in terms of time materials and energy

High-efficiency radial fanOptimized airflow at low air speeds to eliminate the risk of goods drying out for an outstandingly even and reproducible baking quality

54

R-EVOLUTIONThe equal of a deck oven flexible operation

and traditional baking

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

11 morebaking surface

Thermal convection +radiation

Thermal efficiency over 90 Flowmeter

Baking chamber walls act as surface heat exchanger

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate Baking chamber walls

welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 energysavings

Quick-start vertical burner

Up to 30 lower baking losses

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 2: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

Sophisticated Made in Germany technology high energy efficiency better baking results and longer shelf lives ndash WACHTEL ensures your long-term success

We have many decades of experience in the construction of baking ovens we set ourselves firm quality standards and we are committed to meeting the changing needs of superior artisan bakers We offer our customers highly efficient top-quality rack ovens for long-term operation and outstanding baking results in locations where space is at a premium Our philosophy for high-quality and efficient manufacturing of bakery products is uncompromising and runs through our entire wide range of rack ovens

The R-EVOLUTION flue gas circulator and electrically heated COMET ICT ovens are among the most revolutionary developments on the market The advantages of the traditional rack oven are combined with the strengths of the deck oven through the use of two heat transfer mechanisms ie thermal convection and infra-red thermal radiation from the ceramic coating (ICT) that has been optimized in line with the requirements of bakery products Benefit from this bakery fusion system and its outstanding synergy effects With the combination of R-EVOLUTION and COMET ICT it is possible to produce everything from small pastries through to large loaves at a high and reproducible quality while also saving on energy materials and costs

Experience and innovation for outstanding bakers

32

32

R-EVOLUTION ndash the efficiency miracle with the heart of a stone oven

The oil or gas-fired R-EVOLUTION rack oven combines traditional stone oven baking with all the advantages of modern rack oven technology

The R-EVOLUTION is the specialist system for artisan bakers with the highest quality standards It enables the efficient production of a wide range of bakery products in high and reproducible quality together with energy savings of up to 30 At the heart of this miracle of efficiency is the patented surface heat exchanger integrated in the baking chamber wall

This system not only provides additional thermal radiation to the bakery product but also gives a sensationally high efficiency level of over 90 Furthermore the baking chamber inner walls have a special ceramic coating (ICT) that emits infra-red thermal radiation optimized for bakery products The core of the dough is heated up more quickly which cuts down on baking losses and gives significant savings in terms of energy materials and costs as well as outstanding baking quality

Surface heat exchangerTop view

Surface heat exchanger Front view

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

54

Energy-saving steam injectorHigh-capacity steam injector warmed directly from the flue gas duct for rapid recovery times and generous steam injection ndash batch after batch

High heat-storage baking oven massUp to 400 kg more thermal mass for baking at stable temperatures with low temperature losses after loading and unloading of just 5 ndash 15 degK

Heating register for worry-free baking Robust heat exchanger made from highly heat-resistant special stainless steel with 5-year warranty

Increasing the quality of bakery productsUp to 10 more baking volume up to 30 less baking losses increased moisture longer freshness and lively golden crusts

Compelling facts and figures for revolutionary rack oven technology

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

Energy savings up to 30 Energy-efficient heat exchanger with a 13 msup2 heat exchange surface for a thermal efficiency of over 90 and extremely low differences between flue gas and baking chamber temperatures (10 ndash 15 degK)

The equal of a deck ovenSurface heat exchanger with internal ICT coating integrated in the baking chamber walls for a unique baking atmosphere thanks to the perfect combination of thermal convection and active infra-red thermal radiation

Infra-red Ceramic Technology ndash ICTSpecial ceramic coating for the intensification of infra-red thermal radiation specifically designed for bakeries more rapid achievement of the dough core temperature for fresher bakery products as well as savings in terms of time materials and energy

High-efficiency radial fanOptimized airflow at low air speeds to eliminate the risk of goods drying out for an outstandingly even and reproducible baking quality

54

R-EVOLUTIONThe equal of a deck oven flexible operation

and traditional baking

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

11 morebaking surface

Thermal convection +radiation

Thermal efficiency over 90 Flowmeter

Baking chamber walls act as surface heat exchanger

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate Baking chamber walls

welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 energysavings

Quick-start vertical burner

Up to 30 lower baking losses

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 3: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

32

R-EVOLUTION ndash the efficiency miracle with the heart of a stone oven

The oil or gas-fired R-EVOLUTION rack oven combines traditional stone oven baking with all the advantages of modern rack oven technology

The R-EVOLUTION is the specialist system for artisan bakers with the highest quality standards It enables the efficient production of a wide range of bakery products in high and reproducible quality together with energy savings of up to 30 At the heart of this miracle of efficiency is the patented surface heat exchanger integrated in the baking chamber wall

This system not only provides additional thermal radiation to the bakery product but also gives a sensationally high efficiency level of over 90 Furthermore the baking chamber inner walls have a special ceramic coating (ICT) that emits infra-red thermal radiation optimized for bakery products The core of the dough is heated up more quickly which cuts down on baking losses and gives significant savings in terms of energy materials and costs as well as outstanding baking quality

Surface heat exchangerTop view

Surface heat exchanger Front view

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

54

Energy-saving steam injectorHigh-capacity steam injector warmed directly from the flue gas duct for rapid recovery times and generous steam injection ndash batch after batch

High heat-storage baking oven massUp to 400 kg more thermal mass for baking at stable temperatures with low temperature losses after loading and unloading of just 5 ndash 15 degK

Heating register for worry-free baking Robust heat exchanger made from highly heat-resistant special stainless steel with 5-year warranty

Increasing the quality of bakery productsUp to 10 more baking volume up to 30 less baking losses increased moisture longer freshness and lively golden crusts

Compelling facts and figures for revolutionary rack oven technology

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

Energy savings up to 30 Energy-efficient heat exchanger with a 13 msup2 heat exchange surface for a thermal efficiency of over 90 and extremely low differences between flue gas and baking chamber temperatures (10 ndash 15 degK)

The equal of a deck ovenSurface heat exchanger with internal ICT coating integrated in the baking chamber walls for a unique baking atmosphere thanks to the perfect combination of thermal convection and active infra-red thermal radiation

Infra-red Ceramic Technology ndash ICTSpecial ceramic coating for the intensification of infra-red thermal radiation specifically designed for bakeries more rapid achievement of the dough core temperature for fresher bakery products as well as savings in terms of time materials and energy

High-efficiency radial fanOptimized airflow at low air speeds to eliminate the risk of goods drying out for an outstandingly even and reproducible baking quality

54

R-EVOLUTIONThe equal of a deck oven flexible operation

and traditional baking

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

11 morebaking surface

Thermal convection +radiation

Thermal efficiency over 90 Flowmeter

Baking chamber walls act as surface heat exchanger

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate Baking chamber walls

welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 energysavings

Quick-start vertical burner

Up to 30 lower baking losses

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 4: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

54

Energy-saving steam injectorHigh-capacity steam injector warmed directly from the flue gas duct for rapid recovery times and generous steam injection ndash batch after batch

High heat-storage baking oven massUp to 400 kg more thermal mass for baking at stable temperatures with low temperature losses after loading and unloading of just 5 ndash 15 degK

Heating register for worry-free baking Robust heat exchanger made from highly heat-resistant special stainless steel with 5-year warranty

Increasing the quality of bakery productsUp to 10 more baking volume up to 30 less baking losses increased moisture longer freshness and lively golden crusts

Compelling facts and figures for revolutionary rack oven technology

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

Energy savings up to 30 Energy-efficient heat exchanger with a 13 msup2 heat exchange surface for a thermal efficiency of over 90 and extremely low differences between flue gas and baking chamber temperatures (10 ndash 15 degK)

The equal of a deck ovenSurface heat exchanger with internal ICT coating integrated in the baking chamber walls for a unique baking atmosphere thanks to the perfect combination of thermal convection and active infra-red thermal radiation

Infra-red Ceramic Technology ndash ICTSpecial ceramic coating for the intensification of infra-red thermal radiation specifically designed for bakeries more rapid achievement of the dough core temperature for fresher bakery products as well as savings in terms of time materials and energy

High-efficiency radial fanOptimized airflow at low air speeds to eliminate the risk of goods drying out for an outstandingly even and reproducible baking quality

54

R-EVOLUTIONThe equal of a deck oven flexible operation

and traditional baking

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

11 morebaking surface

Thermal convection +radiation

Thermal efficiency over 90 Flowmeter

Baking chamber walls act as surface heat exchanger

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate Baking chamber walls

welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 energysavings

Quick-start vertical burner

Up to 30 lower baking losses

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 5: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

54

R-EVOLUTIONThe equal of a deck oven flexible operation

and traditional baking

In c

om

par

iso

n to

tra

diti

on

al r

ack

ove

ns

S

ub

ject

to s

pe

cifie

d a

nn

ual

se

rvic

ing

of

the

bu

rne

r b

y an

au

tho

rize

d e

ng

ine

er

11 morebaking surface

Thermal convection +radiation

Thermal efficiency over 90 Flowmeter

Baking chamber walls act as surface heat exchanger

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate Baking chamber walls

welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 energysavings

Quick-start vertical burner

Up to 30 lower baking losses

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 6: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

6

Electrically heated oven with Infra-red Ceramic Technology

With the electrically heated COMET ICT rack oven the baking chamber walls also act as over-sized powerful surface radiatorsThe insides of the baking chamber are provided with a special ceramic coating that emits infra-red thermal radiation perfect for bakery products The advantages of the traditional rack oven are combined with the strengths of the deck oven thanks to the combination of two heat transfer

mechanisms ie thermal convection and infra-red thermal radiation from the ICT ceramic coating that is optimized for the requirements of bakery products The advantages are clear ndash a wide range of excellent quality bakery products Efficient and resource-friendly production of premium pastries and large loaves batch after batch This is possible once you choose an COMET ICT oven

COMET ICT ndash the fusion of two baking worlds for dramatic benefits

Infrared Ceramic Technology (ICT)

bull Special ceramic coatingbull Intensive infra-red thermal radiationbull Accelerated heat transfer

ICT-benefits

bull 10 ndash 45 energy savingsbull Approx 6 less flour usebull Up to 10 more baking volumebull Up to 30 reduction in baking

loosesbull 100 baking quality + Longer freshness + Increased moisture + Even pores + Vivid golden crusts

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 7: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

6

COMET ICTElectrically heated oven with Infra-red Ceramic Technology

je

nac

h B

acko

fent

yp B

acko

fenf

uumlhru

ng u

nd G

eb

aumlck

im V

erg

leic

h zu

m k

lass

isch

en

Bac

ken

7

11 morebaking surface

Thermal convection +radiation

Baking with electricity Flowmeter

Baking chamber walls act as surface radiators

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking time

Up to 30 lower baking losses

High-performance cascaded steam unit

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 8: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

COMETClean and quiet baking with electric heating

8 9

11 morebaking surface

Baking with electricityFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thickstainless steel baseplate

Baking chamber welded gas-tight

Optionenvariants IQ TOUCH controllermiddot WIN SERVER PC controlmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Option

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 9: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

COMET

8

Clean quiet and emission-free ndash COMET rack baking ovens are installed wherever the use of electricity makes economic sense

The COMET has no burner flue gas circulation motors or flues that require servicing There are therefore no costly regular emissions inspections and the reduced noise level creates a pleasant environment for con-centrated working

The powerful heating register has low power consumption levels With our intelligent kW optimization software you can set the power consumption precisely and limit it to a maximum value ndash with no compromise in terms of baking properties High power peaks can therefore be avoided and basic loads can be set according to the most favorable tariff This is of particular benefit where the required electricity supply is locally just barely adequate

COMET ndash the classic rack baking oven asan electrically heated low-noise alternative

9

Its always about quality

bull Rotating turntable as standardbull High-quality alloy stainless steelbull Ball bearing protected from dirt and waterbull Exact centering for rack carriagebull Stable anti-tilt turntable support bull Toothless gearing technology

11 morebaking surface

High-performance cascaded steam unit

Variety of racks

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 10: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

10

COMPACT ndash the classic rack bakery oven as a flue gas circulator

Our engineers are justifiably proud of the powerful and efficient crossflow blower The generously dimensioned fan drum extends across the entire width of the rack carriage It guarantees absolutely even air distribution and minimum air speeds with maximum energy utilization and uniquely low speeds (max 1420 rpm) This special development stands out from all other systems

COMPACT double rack oven ndash maximizedbaking surface reduced operating costs

The COMPACT 28 and COMPACT 210 double rack ovens are designed for two racks each with a maximum of 20 layers (84 mm clearance) Bakery products can be produced on a baking surface of up to 24 msup2 with an extremely small oven footprint This gives benefits in terms of reduced energy and investment costs

COMPACT ndash sophisticated technology is our pride

11

Specially developed robust tube bundle heat exchanger

bull High heat-resistant special stainless steel

bull Large storage surface

bull Counter-current principle

bull Maximum efficiency

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 11: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

10

COMPACT ndash sophisticated technology is our pride

11

COMPACTClassic oil or gas-fired baking

11 morebaking surface

Quick-start burner

Crossflow blowerFlowmeter

High-performance cascaded steam unit

Variety of racks

8 mm thick stainless steel baseplate

Baking chamber welded gas-tight

Optionenvariantsmiddot IQ TOUCH controllermiddot WIN SERVERmiddot Rack liftmiddot Flashing signal at the end of the baking timemiddot INSTORE version (slide-through model)

Tube bundleheat exchanger

Option

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 12: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

12

State of the Art bull Large high resolution 92 TFT graphic displaybull Brilliant color high viewing angle stabilitybull Capacitive touch functionbull Front made from toughened safety glass

Clever and smartbull 999 automatic programs 1 manual program (10 phases 10 preset standards)bull Intuitive control logicbull Individual menu design (eg different user accounts own

product photos can be integrated 50 preset bakery product graphics wide range of acoustic signals)

Energy managementbull SMART START Readiness for baking function with adjustable

Effective readiness for baking time bull STANDBY ECO Temporary oven switch-off with adjustable

recovery time

Everything under controlbull Network compatible LAN W-LAN (Access Point)bull Auto-copy function for multiple networked ovensbull Recording and display of operating data and graphic baking

program sequencesbull Automatic free software updatesbull Large LED bar in traffic light colors for easy remote status

interrogation

Prerequisite Internet access

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 13: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

12

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 14: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

15

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 15: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

11 more baking surface2 m high baking chamber for rack carriages with up to 20 layers (84 mm spacing) for baking ndash a 1 msup2 advantage compared to racks with just 18 layers

Everything revolves around quality Rotating highly robust turntable of durable stain-less steel comes as standard

Wide range of rack carriagesDifferent metal standards racks formats and manu-facturers can be used

Increased load capacityUse of strengthened carousel bracket for high rack load capacity up to 320 kg

Optional Lifting deviceHygienic and effortless loading thanks to insertion of the racks at almost floor level with the rack lifting device

Quick-start burnerBurner startup without lengthy energy-intensive pre-flush faster achievement of desired core tem-perature

Robust heating system Heat exchanger of highly heat-resistant special stainless steel for lengthy and reliable operation ndash even under extremely heavy stresses

Flow optimizationPrecisely adjustable air distributor wall for highly even baking results on all levels of the entire baking surface

Robust and reliable8 mm thick solid stainless steel baseplate cladding of high-quality stainless steel 2 mm thick welded baking chamber walls no use of wear-susceptible screw connections or seals

Keeping an eye on thingsSolid excellently insulated baking chamber door with large back-ventilated front pane with double glazing

Convenient floor rampSimple handling thanks to easy insertion of rack carriages

High-performance cascaded steam unitLarge vaporizer surface and up to 6 vapor pipes for an abundant and extremely uniform steam supply ndash batch after batch

Flowmeter as standardHighly reproducible vapor supply with precise and frugal use of water and energy

Ideal baking atmosphereAutomatically controlled steam valve and fresh air feed for optimal devaporization and consistently good baking results

Three-way controlHigh flexibility and rapid front access to the control panel as well as to important control and drive ele-ments

Optimized external insulation 100 mm thick complete insulation for minimum ra-diated heat losses

Infra-red Ceramic Technology ndash ICT Functional infra-red ceramic coating in the baking chamber for heat radiation perfectly optimized to bakery products ensuring increased quality re-duced baking losses and greater savings in terms of materials time and energy

GENERATION IQIQ TOUCHNetwork-compatible high-tech control system with touchscreen displaykW optimization softwareClever connection value restriction thanks to preci-se setting of power consumption to a maximum value for limiting power peaks and setting of basic loads dependent on tariff

YOUR BENEFIT ndashQUALITY IN DETAIL

15

Either as standard or optional depending on model

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016

Page 16: Rack ovens -  · PDF fileRack ovens Profitability and versatility for premium bakery outlets Found in the best bakeries of the world

Premium baking technology since 1923

WACHTEL is the tradition and the future of baking technology We are proud of our role as a trusty partner to the bakers trade supplying our baking ovens loaders and cooling systems Made in Ger-many since 1923 Quality and accuracy our com-mitment the art of engineering our driving force service to the customer our passion

WACHTEL GmbHHans-Sachs-Straszlige 2ndash640721 Hilden | GermanyPhone +49 2103 490 40infowachteldewwwwachtelde

Te

chn

ical

ch

ang

es

sub

ject

to

mo

difi

catio

n 0

62

016