Cat. No. 3L0000 Feb '14 MPrinted in Japan

●For those persons involved with the operation / service of your system, including Kawasaki Robot, they must strictly observe all safety regulations at all times. They should carefully read the Manuals and other related safety documents.

●Products described in this catalogue are general industrial robots. Therefore, if a customer wishes to use the Robot for special purposes, which might endanger operators or if the Robot has any problems, please contact us. We will be pleased to help you.

●Be careful as Photographs illustrated in this catalogue are frequently taken after removing safety fences and other safety devices stipulated in the safety regulations from the Robot operation system.

CAUTIONS TO BE TAKEN TO ENSURE SAFETY

※Materials and speci�cations are subject to change without notice.

ISO certi�ed in Akashi Works.

Kawasaki Robotics (U.S.A.), Inc.www.kawasakirobot.com28140 Lakeview Drive, Wixom, MI 48393, U.S.A.Phone: +1-248-446-4100 Fax: +1-248-446-4200

Kawasaki Robotics (UK) Ltd.www.kawasakirobot.co.uk/Unit 4 Easter Court, Europa Boulevard, Westbrook Warrington Cheshire, WA5 7ZB, United KingdomPhone: +44-1925-71-3000 Fax: +44-1925-71-3001

Kawasaki Robotics GmbHwww.kawasakirobot.de29 Sperberweg, 41468 Neuss, GermanyPhone: +49-2131-34260 Fax: +49-2131-3426-22

Kawasaki Machine Systems Korea, Ltd.www.kawasakirobot.co.kr69BL-1LT, 638, Gojan-Dong, Namdong-Gu, Incheon, 405-817, KoreaPhone: +82-32-821-6941 Fax: +82-32-821-6947

Kawasaki Robotics (Tianjin) Co., Ltd.www.kawasakirobot.cnBldg 3, No.16, Xiang'an Road, TEDA, Tianjin 300457 ChinaPhone: +86-22-5983-1888 Fax: +86-22-5983-1889

Kawasaki Motors Enterprise (Thailand) Co., Ltd.(Rayong Robot Center)www.khi.co.jp/robot/th/119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140 Thailand Phone: +66-38-955-040-58 Fax: +66-38-955-145

Tokyo Head Of�ce/Robot Division1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, JapanPhone: +81-3-3435-6852 Fax: +81-3-3437-9880

Akashi Works/Robot Division1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, JapanPhone: +81-78-921-2946 Fax: +81-78-923-6548

ROBOT DIVISION

Global Network

http://www.khi.co.jp/robot/

RA seriesJapan & Asia

RA series

Arc welding robots

Features

1 2

Features1) No need for troublesome robot

teachingKCONG generates robot operation programs easily and quickly from general-use 3D CAD data such as DXF, IGES, STEP or VRML.

2) Preliminary veri�cationKCONG uses a robot simulator to verify the automatically generated operation programs. The simulator also checks for collisions, helps to prevent malfunctions, and allows users to fine adjust the parts to be processed.

3) Editing teaching pointsAfter verifying the operation program and making the necessary adjustments, the final edit is performed. The completed operation program can then be downloaded to the robot controller.

KCONG, our automatic robot teaching software, automatically converts 3D CAD data into robot operation data (CAM data).

KCONG

Features1) Can be used with small-gauge iron

or aluminum wireFeeds small-gauge iron wire (φ 0.6 mm) or aluminum wire steadily with no buckling.

2) Excellent arc stabilityThe constant-speed wire feed control improves wire feeding performance, resulting in excellent arc stability.

3) Improved arc ignition performanceThe Servo Torch can control complex wire feeding at the start and end of welding operations, resulting in improved arc ignition.

Servo Torch realizes high quality welding.

Kawasaki Common Of�ine NC data Generator

RA10N

RA20N

RA05L RA06L

RA10L

1. Hassle-free operation

Equipped standard with a simpli�ed teaching screen that is dedicated to welding and easy operation, the system conducts welding like a skilled human welder. The teach pendant is even equipped with an easy-to-view, easy-to-operate color LCD touch-screen.

2. Optimized welding machine connected via a single cable

With a built-in interface dedicated to welding machine, the system can readily be linked to the robots via a single cable.

3. Your welding conditions are stored and can be called up as a data base

Welding conditions can be classi�ed and registered in a database, where they are ready to be used again whenever needed at the touch of a button.

4. Minor stoppages have been substantially reduced

The system comes equipped standard with a dedicated start sequence function that improves the arc start ratio, as well as a restart sequence function that sends the robot back to the point where welding was interrupted and automatically conducts overlapped welding, thereby restarting the welding operation.

5. A full section of speci�c options

(1) Servo-torch, (2) Touch-sensing (15VDC; 400VDC), (3) Special weaving pattern, (4) RTPM (Arc sensor), (5) Start-point sensing, (6) Multilayer welding function, (7) AVC (Arc-sensor dedicated to TIG welding), and more.

6. Allows use in environment with a lot of electrical noise

The system incorporates a range of innovations, developed from the design phase to cope with noise generation in TIG welding, plasma cutting, etc., so it can be operated without about having to worry about noise-related constraints.

7. Realize a fully “Teaching-less” welding system

Combining the robots with KCONG realizes a fully “Teaching-less” welding system.

Kawasaki arc welding robots demonstrate the potential of a skilled operator from the moment they are installed.

Servo Torch

Type

Degree of freedom

Max. payload（kg） Arm rotation (JT1)

Arm out-in (JT2)

Arm up-down (JT3)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Arm rotation (JT1)

Arm out-in (JT2)

Arm up-down (JT3)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Wrist swivel (JT4)

Wrist bend (JT5)

Wrist twist (JT6)

Positional repeatability（mm） Max. reach（mm） Mass（kg）

Body color

Installation

Ambient Temperature（℃） Relative Humidity（％）Power requirements（kVA）Degree of protection

Matching controller

Standard speci�cations Motion range & dimensions

Munsell 10GY9/1 equivalent

Floor, Ceiling

0 ～ 45

35 ～ 85 (No dew, nor frost allowed)

●Optional equipment

Articulated robot

6

RA10N

10

±180

＋145～－105

＋150～－163

±270

±145

±360

250

250

215

365

380

700

22

22

10

0.7

0.7

0.2

±0.06

1,450

150

2.0

RA06L

6

±180

＋145～－105

＋150～－163

±270

±145

±360

250

250

215

365

380

700

13

13

7.5

0.45

0.45

0.14

±0.06

1,650

150

2.0

RA05L

5

±180

＋135～－80

＋118～－172

±360

±145

±360

300

300

300

460

460

740

12.3

12.3

7

0.4

0.4

0.12

±0.03

903

37

1.5

RA10L

10

±180

＋155～－105

＋150～－163

±270

±145

±360

190

205

210

400

360

610

22

22

10

0.7

0.7

0.2

±0.06

1,925

230

3.0

RA20N

20

±180

＋155～－105

＋150～－163

±270

±145

±360

190

205

210

400

360

610

45

45

29

0.9

0.9

0.3

±0.06

1,725

230

3.0

※1：conforms to ISO9283※2：depends on the payload and motion patterns

※1

※2

・Shock sensor・Torch bracket（350 A/500 A）・Installation base（600mm/300mm）・Base plate（750mm×750mm×25mm）・Liner slide・Positioner・Servo-torch・RTPM（Arc sensor）・AVC (Arc-sensor dedicated to TIG welding)・3Ｄ laser sensor・Wall mounting

(mm)

RA10N

RA20N

RA10L

RA05L RA06L

IP65

E20E74

Environmentalcondition

Moment（N･m）

Motion range（°）

Max. speed（°/s）

Moment of Inertia（kg･m2）

3 4

13

∅30

∅18

2-∅13H9∅0.06

JT1：360°

4-∅18

45°

90°

∅75 4-M6 Dp9

∅63

X

X

Y∅0.3

∅0.04

X∅40H7Dp6

∅6H7 Dp6

JT2：155°

JT2：105°

JT3：150°

JT3：163°

P

276

163±0.1250

120

24

0

27

616

8±0.

133

0

Y

JT4：±270°

JT5：±145°

JT6：±360°

1,9251,625

A

2,2

40

1,005

77

04

65

500.5

1,2

37.

973

9.3

260220

260

1,3

60

170 95150

12

0

A

100

700 88

210194

148 207

65

04

30

80

2.4

1,7

80

43

8.2

1,250 1,450

305.6

10

0

1,1

95

Y

X

90°

45°

Dp6

92220

138±0.1220

18

4

22

015

3±0.

130

0

13

JT2：105°

JT2：145°

JT3：150°

JT3：163°JT1：360°

JT4：±270°

JT5：±145°

JT6：±360°

P

∅30

∅18

∅404-M6 Dp8

X Y∅0.3

∅25H7

X∅0.04∅6H7 Dp6

2-∅13H9∅0.06

JT1：360°

JT5：±145°

JT4：±270°JT6：±360°

250

33

0

13

276120 4-∅18

∅30

24

0

27

6

∅18

163±0.1

168±

0.1

2-∅13H9∅0.06

45°

90°

∅75

Y

4-M6 Dp9

∅63

X

X

X

Y∅0.3

∅0.04

∅40H7Dp6

∅6H7 Dp6

1,425 1,725

2,0

40

1,0

37.

9

A 12

0

77

04

65

1,3

60

53

9.3

JT2：155°

JT2：105°

JT3：150°

JT3：163°

150260170

260220

95805

P

383.9

JT6：±360°

JT4：±360°

JT5：±145°

JT2：80°

JT2：135°

JT3：118°

A

JT3：172°

687 903

1,0

93

39

1

242

29

53

80

80

105

410 78

82

5

P

57

120118

126125

90

X

YX

X Y4-M5 Dp8

45°

Dp3

90°

15

８８±０．１

17

0

８８±０．１

173152

15

212

5

76

13

0

130

JT1：360°

4-∅9

2-∅6H7

∅9 ∅40

H7

∅5H7 Dp8

∅31.5

∅20H7

4-∅18

2-∅13H9

∅6H7 Dp6

∅40

∅25H7Dp6

∅18

∅30

4-∅18

A

10088900

210194

148 207

65

04

30

1,0

02

.41

,98

0

63

8.2

1,450 1,650

305.6

437.1

10

0

1,1

95

XY

YX

X

90°

45°

4-M6 Dp8

92220

138±0.1220

18

42

20

15

3±

0.1

30

0

13

JT2：105°

JT2：145°

JT3：150°

JT3：163°JT1：360°

JT4：±270°

JT5：±145°

JT6：±360°

P

Working rangebased on point P

Working rangebased on point P

Installation dimensions

Installation dimensions

VIEW AVIEW A

Working rangebased on point P

Installation dimensions

VIEW A

Working rangebased on point P

Installation dimensionsVIEW A

Working rangebased on point P

Installation dimensionsVIEW A

External-axis motor

USB

Optional boardOptional board

Optional device

RS232C

EthernetUSB Memory

Key board★for E20 only☆for E74 only

DIO board12 inputs8 outputs

DIO board: 32 points each max. 4 boards (128 points) max. 3 boards (96 points)

Standard

Option

DeviceNet board, master/slave

CC-Link board, slave

PROFIBUS board, master/slave

Ethernet/IP board, master/slave

CAN open board, slave

Option switch＊

100V power outlet★

Teach pendant

Terminal software

Terminal software

Vision controller

Brake release switch

＊See the operation panel options column in the specification table on the right-hand page.

550 450

95

0

●External view & dimensions

●System con�guration diagram

●Speci�cations

●Features

The E-Controller, with unprecedented quality and compact size, was created in response to customer demand.Kawasaki’s collaboration of past achievements and experience has lead to the development of the most technically advanced controller available. This industry leading design provides increased performance and easy operation that exceeds expectations.

Controller

E74/E201. Compact

By reducing the controller’s footprint and overall volume, high-density layouts are more easily achieved in the E controller.

2. User-friendly operation systemThe operation system has now fully developed into a more user-friendly design. The operator can turn on the motors and activate the cycle start all from the teach pendant, thereby realizing a more convenient system control. The two information screens can be displayed simultaneously, enabling the operator to view different types of information easily (for example, positional and signal information).

3. Abundance of functionsThe large variety of unique functions makes it possible to support a wide range of applications. These functions can be combined and easily con�gured within a system to suit a particular application. Likewise, the built-in Kawasaki “AS Language” provides sophisticated robot motion and sequence controls.

4. Incorporating the latest technologiesThe enhanced CPU capacity allows for more accurate trajectory control, faster program execution, and quicker saving and loading of �les, and countless other advantages. In addition, the memory has been expanded to answer the need for higher program storage capacity. A USB port is equipped as a external storage conduit.

5. Easier maintenanceWith modular components and fewer cables, Kawasaki has developed a controller that is compact and easy to maintain. A host of maintenance functions are available, including the DIAG function for self-diagnostics, a maintenance support function that can handle not only hardware errors but also application errors. In addition to the DIAG function, there are other additional functions, such as a Web server that enables engineers to perform remote diagnostics.

6. Highly expandableThe controller can accommodate 2 external axes inside the cabinet.In addition, by adding an expansion board, the controller (E20) can control up to 16 axes. The system is compatible with a large number of �eld buses that are used for controlling peripheral devices. Users can combine the Kawasaki KLogic software sequencer function, which can be edited on the teach pendant, with the user-customizable interface panels to create a highly sophisticated system.

Dimensions（mm） Structure

Number of controlled axes

Drive system Coordinate systemsTypes of motion controlProgramming Memory capacity (MB) External operation Input (Channels) Output (Channels)

Operation panel Robot-controller (m) Teach pendant (m)Mass (kg)

Power requirements Body color

Teach pendant

Auxiliary storage unit Interface

Power supply for arc interface

enclosed structure/Indirect cooling system

6

Full digital servo systemJoint, Base, Tool

Joint/Linear/Circular Interpolated motionPoint to point teaching or language based programming

8Motor power Off, Hold

3232

55

USB, Ethernet (100BASE-TX), RS232C

E-Stop switch, teach/repeat switch, control power light (Cycle start, motor-on, hold/run, and error reset are activated from the

teach pendant.)

StandardOptionModel

Fixed tool point

Max. 96 (E74), Max. 128 (E20)Max. 96 (E74), Max. 128 (E20)

10、1510、15

USB Memory

Cycle start switch, motor-on switch, hold/run switch, error light, error reset switch

W450×D550×H950

E20

W500×D420×H250

E74

95

TFT color LCD display with touch-panel, E-Stop switch,teach lock switch, Dead man’s switch

Welding sequence setup, built-in welding condition database, built-in welder interface, wire inching/retracting, and gas on.

Munsell 10GY9/1 equivalent─

─

Max. 8 (E74). Max 16 (E20).(expandable inside cabinet up to 8.Externally expandable beyond 9.)

AC200-220V ±10%、50/60Hz、3Φ30

Supplied by internal power sourceExternally supplied

AC200-240V ±10%、50/60Hz、1Φ

E20

E74

(mm)(mm) E20E74

Class-D earth connection (Earth connection dedicated to robots), leakage current: Maximum 100mA0～45 (0～40 for E74 in vertical use)35～85 (no dew, nor frost allowed)

Dedicated features for arc welding

Environmentalcondition

Ambient temperature (ºC)Relative humidity (%)

Cablelength

Generalpurposesignals

5 6

420 500

25

0