r5500honeywellplanning,installationandserviceguide · 2020. 10. 4. · chapter1-aboutthisdocument 1...

R5500 Honeywell Planning, Installation and Service GuideEP-DPCX25-en-H

August 2020

DisclaimerThis document contains Honeywell proprietary information. Information contained herein is to be usedsolely for the purpose submitted, and no part of this document or its contents shall be reproduced,published, or disclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims theimplied warranties of merchantability and fitness for a purpose and makes no express warrantiesexcept as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. Theinformation and specifications in this document are subject to change without notice.

Copyright 2020 - Honeywell International Sàrl

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Contents 3

Chapter 1 - About This Document 1

1.1 Revision history 3

Chapter 2 - Planning 4

2.1 Introduction 4

2.1.1 Furniture options 5

2.1.2 Software requirements 5

2.1.3 BIOS configuration 6

2.2 Workstation overview 6

2.2.1 Front and rear view 6

2.2.2 System board 7

2.3 Workstation furniture option 8

2.3.1 Electronics module 8

2.3.2 Storage and media device 9

2.3.3 Features 9

2.4 Specific slot configuration 9

2.4.1 Basic board configuration for single/dual screen Experion (T-node) or TPSsystems 10

2.4.2 Basic board configuration for quad screen Experion (T-node) or single LCN PCUSor TPS systems (using Extio-2) 10

2.4.3 Basic board configuration for dual LCNP4e PCUS 11

2.5 Memory configurations 11

2.5.1 Standard memory configuration for 2GB using RDIMM 11

2.5.2 Standard memory configuration for 4GB using 2x2GB RDIMM 12

2.6 Finding Information for Your Workstation 13

2.6.1 Honeywell documentation 13

2.6.2 Dell documentation 13

2.7 Specifications 14

2.7.1 Environmental specifications for cabinets and consoles 14

2.7.2 System specifications 15

2.7.3 Removable media specifications 18

Chapter 3 - Installing 19

3.1 Installation tasks 19

3.2 Power and grounding requirements 19

3.2.1 Grounding consoles and cabinets 20

3.3 Pinning media devices 20

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3.3.1 Configure SCSI address for removable media drives 20

3.3.2 Connect system cables 20

3.4 Installing workstation in Cabinets 21

3.4.1 Cabinet mounting requirements 22

3.4.2 Installing workstation in cabinet 23

3.4.3 Install air duct baffles and blank panel front covers in cabinet 25

3.5 Connecting cables to the workstation 27

3.5.1 To connect the cables to the workstation 27

3.5.2 Connect remaining cables and power 27

3.5.3 Connecting monitors 28

3.6 Connecting Adapters 28

3.6.1 OEP/IKB Adapter Configurations 29

3.6.2 Install OEP/IKB adapter 30

3.7 Connecting touchscreen power adapter cable 32

3.7.1 Connecting touchscreen adapter cable 32

3.7.2 Connect touchscreen and OEP adapter cables 33

3.7.3 Connect touchscreen and IKB adapter cables 33

3.7.4 Remote Peripheral Solution 33

Chapter 4 - Operation 35

4.1 Starting the workstation 35

4.1.1 Turn on the workstation 35

4.1.2 Configuring RAID 35

4.1.3 Check LCNP status 36

4.1.4 Set monitor resolution 36

4.2 Network connections 37

4.2.1 Ethernet network 37

4.2.2 Local Control Network 37

4.2.3 LCN connections 37

4.2.4 MAU connection 38

Chapter 5 - Servicing 39

5.1 Accessing the components in the workstation 39

5.1.1 Perform workstation shutdown 39

5.1.2 Remove the workstation from a Cabinet 39

5.1.3 Open the enclosure 40

5.2 Servicing the LCNP4E/LCNP4E2 41

5.2.1 Replacing/adding the LCNP4E/LCNP4E2 board 42

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5.2.2 Inserting the LCNP4E/LCNP4E2 board in slot 2 44

5.3 Replacing/adding optional components 47

5.3.1 Replacing/adding video card 47

5.3.2 Adding additional memory card 48

5.4 Verifying the BIOS settings 50

5.4.1 Enter the BIOS 51

5.4.2 BIOS settings for workstations with Tab 100 51

5.4.3 BIOS settings for workstations with Tab 200 56

5.4.4 Exit the BIOS 61

5.5 Spare parts list 61

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ABOUT THIS DOCUMENT

This document defines a TPS and Experion Platforms based on the Honeywell-configured DellPrecision R5500 Workstation, which uses a Quad-Core Intel Xeon processor in a single processorconfiguration. The instructions and explanations provided in this document apply to the Experion -TPSR5500-based workstation mounted in a 1000mm deep Honeywell LCN cabinet.

NOTE

If the Local Control Network (LCN) coaxial based system has been integrated with an ExperionFault Tolerant Ethernet (FTE) based system, the node (server) may be upgraded to be anExperion Local Control Network (ELCN) node, which has its ELCN Interface provided via FTE.This node may be installed as a physical or virtual platform.

If the node is upgraded to an ELCN node, and the node is a physical (a.k.a. bare-metal)platform, a Local Control Network Processor (LCNP) board coaxial interface to LCN is not used.The LCN MAU is disconnected, and/or the LCNP board is removed.

Redundant ELCN Bridges are required if the ELCN node is communicating with any otherexisting, coaxial-based LCN node.

Some LCN nodes may have been replaced by their ELCN equivalent nodes, and overall systemfeatures/architecture will differ from that of a non-ELCN integrated system (classic LCN/TPNsystem). In this case it may be necessary to refer to appropriate ELCN documentation, inaddition to the information provided herein.

The following table lists Honeywell ELCN/Experion publications that may be useful forreferences.

The following table lists Honeywell ELCN/Experion publications that may be useful for references.

ELCN Reference Documents Table for Server/Workstation PISG Documents

Publication Content Type

Experion LCN HardwareUpgrade Kit Instructions(51195195-415)

UEA installation

Experion LCN Quick StartGuide (EPDOC-X480-en-511A)

General hardware/software/migration information

Experion Software InstallationUser's Guide (EPDOC-X136-en-511A)

Experion software installation (variousmethods)

Experion LCN Overview and Bridge hardware installation, software configuration,

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CHAPTER

1


Implementation Guide

(EPDOC-X478-en-511A)

operation, servicing/troubleshooting

Experion LCN Planning,Installation, and Service Guide

(HWDOC-X479-en-E)

ELCN system planning, hardware/softwareinstallation, servicing/troubleshooting

Experion LCN Specification(ELCN03)

General ELCN technical specifications

Fault Tolerant EthernetInstallation and Service Guide

(EPDOC-XX36-en-511A)

FTE system installation, servicing/troubleshooting

Universal EmbeddedAppliance HardwareInstallation andMaintenanceGuide (HWDOC-X469-en-A)

General UEA planning, installation, and serviceinformation before it is commissioned as an ELCNappliance.

Integrated Experion-TPSUser's Guide (EPDOC-XX66-en-511A)

Supplementary installation tasks needed beforeusing TPS Nodes on an Experion system. Describesconfiguration tasks needed for TPS Nodes.

Virtualization Planning andImplementation Guide

(EPDOC-X147-en-A)

Implementing networks, Preparing ESXi host,Administering virtualization

Server and Client PlanningGuide (EPDOC-X128-en-511A)

High-level planning/design for Experion servers,clients, controllers

ProcessOperationsManual(SW11-601)

Process operations, alarm/message handling,reporting, history functions, system operations,systemmenu functions, console/station peripheraldevices

Integrated Experion-TPSUser's Guide (EPDOC-XX66-en-511A)

Supplementary installation and configuration tasksfor Experion TPS Nodes

Experion PKS R511.1Migration PlanningGuide

(EPDOC-XX70-en-511A)

Planning information for migration of Experionsystem from legacyR4xx system software toExperion R511.1 software.

Switch Configuration ToolUser's Guide

(EPDOC-X246-en-511A)

Experion switch configuration information

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Chapter 1 - About This Document

Chapter 1 - About This Document


Experion Network BestPractices (WP-07-02-ENG)

Best practices for planning the installation of ExperionFTE networks, and connecting them into plant ITnetworks.

Experion R511 SoftwareChange Notice (EPDOC-X166-en-511A)

Describes Experion R511 features/enhancements,overall product, release interoperabilities, systemdependencies, problem resolutions, known issues,special considerations

Customer ReleaseGuideR687 (CRG-687)

TPN/TPSMigration information (ELCN migrationInformation included)

TPN R687 Software ChangeNotice (TNDOC-X166-en-6871A)

Document changes, compatibility andmigration/installation processes for the TPS ProcessNetwork Release of R687 software.

Experion Control BuildingUser's Guide (EPDOC-XX19-en-511A)

Procedures for basic tasks in the Control Builderapplication (configuring hardware devices,continuous control strategies, sequential controlstrategies).

1.1 Revision history

Version Date Description

A August 2020 Initial release of thedocument.

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PLANNING

l Introduction

l Workstation overview

l Workstation furniture option

l Specific slot configuration

l Memory configurations

l Finding Information for Your Workstation

l Specifications

2.1 Introduction

Platforms sold by Honeywell are engineered for the process control mission of Experion systems toprovide consistent, robust performance. Through an extensive qualification process, Honeywelldefines specific peripheral devices, slot locations, and BIOS settings for best performance andreliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then built toHoneywell specifications by the computer manufacturer.

Honeywell engineering has tested the workstation with other Honeywell hardware and software andhas qualified its use for specific configuration items as identified in the Software Change Notice (SCN).This workstation is not a standard Dell model and cannot be ordered independently from Dell. TheTechnical Assistance Center (TAC) is well trained and supports Honeywell platforms. Use of any otherworkstation, including a similar Dell model, is considered a project special and its TAC support islimited according to the services policy.

The workstation platform provides computer-based functionality for Experion and TPS system,including Global User Stations (GUS) or Universal Station (PCUS). For TPS systems, the platforms mayhave a LCNP4e/LCNP4e2 card installed allowing connection to the TotalPlant Process Network (TPN)coax through the LCN Media Access Unit (MAU). Additionally, these platforms connect to the Ethernetthrough a standard Ethernet adapter card or the optional FTE Ethernet adapter card.

The Honeywell-configured Dell Precision R5500 workstation release for Experion and TPS is qualifiedon Microsoft Windows 7 Professional (32-bit), Microsoft Windows 7 Professional (64-bit), MicrosoftWindows 10 Enterprise LTSB 2016, and Microsoft Windows XP (32-bit) operating systems. Refer to theSoftware Change Notices (SCN) for compatibility with other software products.

The following workstation platforms are defined by the TAB numbers.

l Lower capability processor a single hard drive with Dual video controller card with Tab – 100

l Higher capability processor with two hard drives in a RAID 1 configuration with Dual videocontroller card with Tab – 200

The peripheral electronics assemblies are based upon the Peripheral Component Interconnect (PCI)bus, PCI Express, or USB 1.1 / 2.0 protocols. All mass storage and removable media devices areconnected through the SATA, SATA II 3.0 or USB, depending on the Honeywell-configured DellPrecision R5500 workstation configuration. There is one SATA interconnection for the DVDRW (±)drive.

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CHAPTER

2

The Standard memory configuration for this platform is 2GB (2x1GB) ECC. dual channel registeredDDR3 SDRAM memory, which can be expandable to 4GB (4x1GB). However, systems shipped fromMay 2012 onwards provide 4GB (2x2GB) RDIMM as a standard memory configuration. There are nocache memory options.

The standard mass storage is one 250GB / 500GB advanced format drive (for TAB 100) and two250GB/ 500GB advanced format drive (Tab 200) hard drives in a RAID-1 configuration.

The nVIDIA Quadro NVS 300 dual display controller is the standard display controller. The modelnumbers for this platform are structured to include the Dell USB QWERTY keyboard and optical mousewith the platform.

ATTENTION

These workstations do not include floppy disk drives. During loads using the Experion PlusInitialization media, an external media such as a thumb drive or blank DVD disk is required.

l Furniture options

l Software requirements

l BIOS configuration

2.1.1 Furniture options

The Honeywell-configured Dell Precision R5500 workstation is a 2U RACK mount workstation platformwhich is provided with sliding RAILs from Dell. It can be mounted in a Honeywell 1000mm deepcabinets only.

2.1.2 Software requirements

The following are the Experion platform and software models.

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Chapter 2 - Planning


Modelnumber

Description

MZ-PCWS73

Single CPU: Quad-Core Intel XEON, E5-2609v2 2.50GHz, 1-500GB HardDisk and 8GB DDR3RDIMMECCmemory (2x4GB), 120/240 VAC Non-Redundant PSU, Dual Display Controller

MZ-PCWS74

Single CPU: Quad-Core Intel XEON, E5-2637v2 3.50GHz, 2-500GB HardDisks (RAID1) and 8GB DDR3RDIMMECCmemory (2x4GB), 120/240 VACRedundant PSU, Dual Display Controller

EP-COAW10

Microsoft Windows 10 (32-bit)

EP-COAWN7

Windows 7 COA for x86 (32bit) and x64 (64bit)

EP-COAWNX

Microsoft WindowsXP 32-bit COA for MZ-PCWS71 / MZ-PCWS72modelnumbers.

TP-ZUSNWR

Upgrade kit to upgrade a Universal Station (PCUS) on boardset to remotePCUS.

TP-ZUNWR2

Upgrade kit to upgrade a Universal Station (PCUS) to remote dual PCUS,rackmount.

EP-COAW10

Windows 10 COA

2.1.3 BIOS configuration

The BIOS version for the workstations depends on the TAB numbers. The TAB numbers for theDellR5500 are 100 and 200, whose current BIOS version is 61.

2.2 Workstation overview

2.2.1 Front and rear view

The following figure displays the front and rear view of the Dell R5500 workstation.

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The following table lists the parts of the Dell R5500 workstation.

1. power button, power light

2. system identification button

3. system identification light

4. drive activity light

5. network link integrity lights (2)

6. diagnostic lights (4)

7. USB 2.0 connectors (2)

8. CD/DVD drive

9. hard drive bays (6)

10. expansion card slots

11. USB 2.0 connectors (4)

12. network adapter connector (2)

13. network link integrity light

14. network activity light

15. serial connector

16. line-out connector

17. line-in/microphone connector

18. system identification light

19. system identification button

20. remote system identification light connector

21. second power supply bay (optional)

22. power connector

l System board

2.2.2 System board

The following image illustrates a system board of Dell Precision R5500 workstation.

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The Dell Precision R5500 workstation is shipped with the following Dell motherboards.

l Single Quad-Core Intel Xeon 2.40 GHz minimum E5620 processor, 5.8GT/s QPI, 12MB shared L3Cache (MZ-PCWS71)

l Single Quad-Core Intel Xeon 2.93GHz minimum X5647 processor, 5.8GT/s QPI, 12MB shared L3Cache (MZ-PCWS72)

2.3 Workstation furniture option

The Honeywell-configured Dell Precision R5500 workstation can be mounted only in Honeywell1000mm deep cabinets.

The Workstation platform is used for TPS and Experion nodes and must be rack mounted in a 1-meterdeep Honeywell equipment cabinet only, model number MP-C1MCB1. When mounted in a cabinet, theenclosure uses 2U of space plus 1U of space for a blank front panel and air duct baffle, which must bemounted directly above each R5500 Workstation.

When mounted in a cabinet, the enclosure is as displayed in the following image.

l Electronics module

l Storage and media device

l Features

2.3.1 Electronics module

The electronics module consists of a Honeywell-configured Dell Precision R5500 workstation that canbe positioned horizontally. This workstation is mountable in Honeywell 1000 mm rack mount furniture.The primary electronic module is always connected to the built-in keyboard (man-machine interface)and the lower tier video display.

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2.3.2 Storage and media device

The Honeywell-configured Dell Precision R5500 workstation has six internal drive bays. However, aSATA back pane installed system utilizes only five internal drive bays. The system configured with one(1) removable media drive is a SATA CD-RW/DVD±RW combo drive. The SATA CD-RW/DVD±RWdrive is connected to a SATA port connector on the motherboard.

2.3.3 Features

The following is a list of the common features of this platform:

l 2.40GHz (E5620) Single Quad–Core Intel XEON Processor motherboard 5.8GT/s QPI (MZPCWS71)

l 2.93GHz (X5647) Single Quad-Core Intel XEON Processor motherboard 5.8GTs QPI (MZPCWS72)

l 12MB or greater Level 3 Cache (L3)

l 1-Serial (9-pin) Port

l 7-USB 2.0 – 2Fr / 1Int / 4Bk

l Outer riser: Two PCIe x16 (one double wide), one PCIe x16 (wired x8)

l Center riser: One PCIe x16, one PCIe x16 (wired x8) (default)

l One PCIe x8 (wired x4) half-height, half-length slot (On-Board)

l Integrated Analog Devices ADI1984A

l LAN - Integrated dual Broadcom BCM5761 10/100/1000 gigabit ethernet controllers

l 1023 W on 100 VAC to 120 VAC, 1100 W on 200 VAC to 240 VAC

l 2-GB RAM (2x1GB), 1333MHz, DDR3 RDIMM ECC (MZ-PCWS71/72)

l SATA CDRW/DVDRW(±) dual layer drive

l Serial ATA ,one 250GB/ 500GB advanced format drive or larger, 7.2K RPM, Hard Drive (MZ-PCWS71)

l Serial ATA ,two 250GB/ 500GB advanced format drive or larger, 7.2K RPM, Hard Drive in a RAID 1configuration (MZ-PCWS72)

l nVIDIA Quadro NVS 300 dual display controller, 512MB

l Lead Free – RoHS Compliant

Additional options

l LCNP4e/LCNP4e2

l 1GB memory modules (1x1GB)

2.4 Specific slot configuration

NOTE

A Local Control Network Processor (LCNP) board and LCN Media Access Unit (MAU) are nolonger used if the Workstation has been upgraded to be an ELCN node.

Honeywell-configured Dell Precision R5500 workstation provides dual video display by default. Inaddition, the workstation supports both triple screen and quad screen video capabilities using MatroxExtio2 Remote Peripheral Solution (RPS).

The slot configuration options for R5500 Honeywell workstations are as follows:

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l Outer riser: Two PCIe x16 (one double wide), one PCIe x16 (wired x8)

l Center riser: One PCIe x16, one PCIe x16 (wired x8) (default)

l One PCIe x8 (wired x4) half-height, half-length slot (On-Board)

Onboard dual Broadcom NIC must be used for FTE or Ethernet configuration.

The tables in this section define the slot requirements for workstation configurations. Devices identifiedas optional are present only if you specifically order them.

l Basic board configuration for single/dual screen Experion (T-node) or TPS systems

l Basic board configuration for quad screen Experion (T-node) or single LCN PCUS or TPS systems(using Extio-2)

l Basic board configuration for dual LCNP4e PCUS

2.4.1 Basic board configuration for single/dual screen Experion (T-node) or TPS systems

The following table describes the standard basic board configuration for single/dual screen Experion (T-node) or TPS systems.

Slot number Slot type Description

7 PCIe x4

6 PCIe x16

5 PCIe x8

4 PCIe x16 nVIDIA Quadro NVS 300

2 PCIe x16 LCNP4e/LCNP4e2

1 PCIe x8

2.4.2 Basic board configuration for quad screen Experion (T-node) orsingle LCN PCUS or TPS systems (using Extio-2)

The following table describes the standard basic board configuration for quad screen Experion (T-node)or single LCN PCUS or TPS systems.


7 PCIe x4

6 PCIe x16

5 PCIe x8

4 PCIe x16 Matrox Extio-2 F2408


1 PCIe x8

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2.4.3 Basic board configuration for dual LCNP4e PCUS

The following table describes the standard basic board configuration for dual LCNP4e PCUS systems.


7 PCIe x4

6 PCIe x16

5 PCIe x8



1 PCIe x8 Matrox Extio-2 F2408

ATTENTION

When Dual LCNP4e/LCNP4e2 PCUS is selected, TPC must prompt the user to add TP-RPSF02(Extio-2).

2.5 Memory configurations

2GB (2x1GB) is the standard installed memory. System memory can be increased up to 4.0 GB.However, systems shipped from May 2012 onwards provide 4GB (2x2GB) RDIMM as a standardmemory configuration. It is recommended that, the memory devices must be from same supplier andmust be of same speed and technology. For the Win 10 based EPKS R510.x it is recommended to use8GB system memory for better performances.

Model no Description

MZ-PCEM13

1x1GB, 1333MHZ, DDR3, 1R RDIMMsECC memory expansion

MZ-PCEM15

2GB, 1333MHZ, DDR3, 1R low voltage RDIMMsECC memory expansion(1x2GB)

Ensure that the memory devices are from the same supplier and are of the same speed and technology.

ATTENTION

Due to E5620 / X5647 processor QPI limitation the 1333MHz un-buffered DDR3 DIMMautomatically downgrades to 1066MHz.

l Standard memory configuration for 2GB using RDIMM

l Standard memory configuration for 4GB using 2x2GB RDIMM

2.5.1 Standard memory configuration for 2GB using RDIMM

CPU 1

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DIMM socket Memory size Total memory

A1 1GB

A4 -

A2 1GB 2GB

A5 -

A3 -

A6 -

CPU 2


B1 -

B4 -

B2 - -

B5 -

B3 -

B6 -

2.5.2 Standard memory configuration for 4GB using 2x2GB RDIMM

CPU 1


A1 2GB

A4 -

A2 2GB 4GB

A5 -

A3 -

A6 -

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CPU 2


B1 -

B4 -

B2 - -

B5 -

B3 -

B6 -

2.6 Finding Information for Your Workstation

l Honeywell documentation

l Dell documentation

2.6.1 Honeywell documentation

The following table lists the Honeywell publications that may be useful when installing or operating yoursystem.

Publication Contains information about

Fault Tolerant Ethernet Installation andService Guide

Installing and using FTE on a TPS orExperion PKS node.

2.6.2 Dell documentation

The following table lists the Dell publications that may be useful when installing or operating thesystem.

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Publication Contains information about Is available with

Readme files Last-minute updates about technical changesto your workstation or advanced technicalreferencematerial for experienced users ortechnicians.

The drivers andutilities CD

System InformationLabel

System board connectors. Location of systemboard components.

The inner cover ofyour workstation.

Dell SystemInformation Guide

Warranty and safety Workstationpackage. For moreinformation, refer towww.dell.com

Setup andQuickReferenceGuide

Setting up the workstation

Caring for the workstation

Troubleshooting

Running the Dell Diagnostics

Removing the workstation cover

Locating other documentation

Workstationpackage. For moreinformation, refer towww.dell.com

Dell Precision™Workstation R5500Workstation User’sguide

Removing and replacing parts

Technical specifications

Configuring the system

Troubleshooting

ProductDocumentation CD


Dell Precision™Workstation R5500Workstationservicemanual

Configuring the workstation.

Removing and replacing parts

ProductDocumentation CD


2.7 Specifications

l Environmental specifications for cabinets and consoles

l System specifications

l Removable media specifications

2.7.1 Environmental specifications for cabinets and consoles

The following table lists allowable operating environmental limitations for cabinets and consoles.

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Temperature Specification

Operating +10° to +35° C ((50° to 95° F)

Storage -40° to +65°C (-40° to 149° F)

Humidity

Humidity Specification

Relative humidity (maximum) 20% to 80% (non-condensing)

2.7.2 System specifications

Microprocessor

Microprocessor(Tab -100)

Single Quad-Core Intel® Xeon Processor E5620 2.40GHz (orbetter) with 5.8GT/sQPI (or better).

Microprocessor(Tab -200)

Single Quad-Core Intel® Xeon Processor X5647 2.93GHz (orbetter) with 5.8GT/sQPI (or better).

Level 3 Cache(L3) Tab – 100/200: 12MB Shared Cached (or better)

Chipset Intel® 5520

Memory

DIMM slots 12

DIMM slots Six (Nine with optional riser)

DIMM capacities 1 GB, 2 GB, 4 GB, 8 GB, and 16GB

Standard SDRAM For TAB -100 and 200, use 2GB (2x1GB), 1R 1333MHz, DDR3RDIMMECC

SDRAMExpandability

Up to 192GB DDR3, Register DIMM1066MHz or 1333MHzDDR3, ECC only

Optical Disk Drive

DVD 8X DVD±RW

Video

Video type nVIDIA Quadro NVS 300 DualVideo – PCI Express™Graphics

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Videomemory 512MBMinimum

Maximumdisplay resolution (4:3) supported inStandardmode@ 60Hz.

2048x1536

1920x1200 (DVI-I)

Maximumdisplay resolution digital@ 60Hz 2048x1536 (VGA)

MaximumDVI-D (single link) Display Resolution(using DMS59 to DVI-I Cable Adaptor)

1920x1200

Network interface

Network Integrated dual Broadcom® BCM5761 10/100/1000Gigabit Ethernetcontrollers

Power supply unit

Wattage 1023W on 100 VAC to 120 VAC, 1100W on 200 VAC to 240 VAC

Voltage 100–240V AC, 50–60 Hz, 12.0- 6.00 A

Dissipation 4774 BTU/hr

Heat dissipation is calculated by using the power supply wattage rating

Backup battery 3-V CR2032 lithium coin cell

Form factor

Form Factor/Configuration 2U Rack-Mountable

Width 440.60mm (17.35 inches)

Height 86.30mm (3.40 inches)

Depth 792.70mm (31.21 inches) with front bezel

Weight 23.52 kg (51.85 lb) (without bezel)

23.91 kg (52.71 lb) (with bezel)

Drive bays

Slimline SATAoptical bays

One

2.5 inch drive bays Five SATA driveswith onboard Intel controller, or six SAS driveswith SAS/PERC 6iR cards

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External peripherals

Keyboard USBWindows compliant (equivalent or better)

Mouse USB Dell optical 2-button w/scroll (equivalent or better)

Drives

DisketteDrives

None

HardDrive

For Tab – 100 : 1-250GB SATA 7.2K RPM, with 16MB Data Burst Cachehard drive (minimum).

For Tab -200: 2-250GB SATA 7.2K RPM, with 16MB Data Burst Cachehard drive (minimum) in a RAID 1 configuration.

Audio

Audio type Integrated Analog Devices ADI1984A

Ports

Rear:

l 4-USB 2.0

l 1-Serial

l 1-Audio in

l 1-Audio out

l 2-RJ-45

l 1-System ID Button

l 1-System ID LED

l 1-CMA remote LED connector

Front:

l 2-USB 2.0

l 1-System ID Button

l 1-System ID LED

l 1-HDD LED

l 1-LAN LED

l 4-Diagnostic LED

Internal:

l 1-USB 2.0

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2.7.3 Removable media specifications

The Honeywell-configured Dell Precision R5500 workstation has six internal drive bays. However, aSATA back pane installed system utilizes only five internal drive bays. The system is configured withone (1) removable media drive that is a SATA CD-RW/DVD±RW combo drive. The SATA CD-RW/DVD±RW drive is connected to a SATA port connector on the motherboard.

Operating power requirements

Description DC 5 volt power DC 12 volt power Other DC power AC Power

250GB Hard Drive 5V ± 5% NA 5.5 wattsMax

0.8W (typ.) Idle

NA

Maximum weight and dimensions

Description Height Width Depth Weight

250GB Hard Drive 9.5mm 69.85mm 100.0mm 92g

Additional specifications

Refer to the workstation user guide for additional technical specifications and the vendor documentationfor specifications on the peripheral devices.

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INSTALLING

l Installation tasks

l Power and grounding requirements

l Pinning media devices

l Installing workstation in Cabinets

l Connecting cables to the workstation

l Connecting Adapters

l Connecting touchscreen power adapter cable

3.1 Installation tasks

The specific tasks you need to perform vary depending upon the type of furniture in which you areinstalling the workstation. The following table lists the major platform installation tasks.

Task For more information refer to…

Be aware of all power and groundingrequirements for your furniture.

Specific site requirements

Section Power and groundingrequirements

Verify pinning for externalmedia drives is correct Section Pinningmedia devices

Install the workstation in the furniture Section Installing workstation in IconSeries console

Section Installing workstation in Z andEZ Console

Section Installing workstation inCabinets

Connect device cables Section Connecting cables

3.2 Power and grounding requirements

The ground connection is made through the third wire in the AC power cord.

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CHAPTER

3

3.2.1 Grounding consoles and cabinets

The TPN System Installation Manual, SW20-600, provides information on grounding furniture, includingthe following:

l Ground Wiring Overview

l Grounding LCN Cabinets and Stations

l Cabinet Logic Ground

l Grounding LCN Cables

WARNING

The power supply circuit is connected to AC power. The power control switch on the front panelonly enables the power supply circuit outputs.

ATTENTION

It is strongly recommended that you connect the power cord to a clean power source with backupsuch as an Uninterruptible Power Source (UPS).

3.3 Pinning media devices

3.3.1 Configure SCSI address for removable media drives

The workstation does not use a SCSI card option. If installing in an Icon Series Console, a SCSI to USBadapter may be used for a SCSI interface.

3.3.2 Connect system cables

Perform the following procedure to connect the cables to the workstation.

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Chapter 3 - Installing


Step Action

1 If USB mouse and keyboard are not being used, skip this step. Connect the USBmouse and USB keyboard extension cables to the USB connectors.

2 Connect the audio cable from the amplifier to the audio (green) port.

3 If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to theRJ-45 connector on the onboard Network Interface port. This port can be locatednear the USB ports at the back of the R5500.

If you are using FTE, you need to connect the FTE cables according to theinstructions in the FTE Installation and Service Guide.

4 For Dual Video adapters, follow steps 5 and 6.

5 The dual display controller for R5500 (MZ-PCWS71 / 72) system is Nvidia QuadroNVS300. It supports two DVI/VGA displays using appropriate converter cable.

o For DVI monitor: Use DMS59 to DVI converter.

o For VGA monitor: Use DMS59 to DVI converter and the DVI to VGA convertercome up with NVS300 cards.

6 Connect themonitor video cable to DVI-I/VGA connector of the Converter and insertthe DMS59 to DVI/VGA converter in to the DMS59 port of the NVS300 card.

Connect the primary display to the display connector mentioned port “1” and connectthe secondary display to the display connector mentioned port “2”.

7 Check the other ends of all the video cables tomake sure they are connected to theappropriate connector on themonitors.

8 If you have anOEP/IKB, connect the Serial cable from theOEP/IKB adapter to theCOM1 port of the workstation.

9 The LCN MAU, if present, is pre-installed in the treadle area. Connect the LCN MAUcable to theMAU connector on the LCNP4E card if one is present. If other networksare being used, configure their MAU and cables appropriately.

10 Connect the workstation power cable to the workstation.

3.4 Installing workstation in Cabinets

This section provides instructions for installing a newly purchased workstation in a newly purchasedHoneywell cabinet (1000mm deep equipment cabinet with Honeywell model number MP-C1MCB1).The workstation has arrived from the Honeywell factory packaged in the Dell OEM shipping carton. Thisprocedure assumes that a new Honeywell cabinet was shipped from the Honeywell factory withworkstation hardware pre-installed.

The workstation mounts horizontally in a cabinet. The human interface is accessed locally in the cabinetor remotely using Honeywell’s remote access options.

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l Cabinet mounting requirements

l Installing workstation in cabinet

l Install air duct baffles and blank panel front covers in cabinet

3.4.1 Cabinet mounting requirements

The various devices mounted in the cabinet require RETMA standard cabinet openings as specified inthe following table.

Option RackSpaceNeeded

Mounting Requirements

Slidemounted R5500 3U 5.25inches

Any unused spacemust have a blank front paneland air duct baffle installed in the unused spaceto ensure proper airflow in the cabinet.

Due to thermal constraints, a maximumof nine(9) computing nodes can be installed in a1000mmdeep cabinet.

Human interface: 8 portKVM switch; 15-inch LCD;keyboard & cursor device

1U 1.75inches

Mount in rack space 16U on telescopic slides

Unused cabinet spaces

ATTENTION

To ensure proper workstation cooling and airflow through the cabinet, all unused rack mountlocations must have a blank front panel and air duct baffle installed.

All unused rack mount locations must have blank front panels and air duct baffles installed to ensureproper cooling. These are available in four height options. The following table shows the four heightoptions and the corresponding part and tab numbers each.

Height Option Part Part Number Tab number

1U Blank front panel 51201248 100

Air duct baffle 51303521 100

2U Blank front panel 51201248 -200

Air duct baffle 51303521 -200





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3.4.2 Installing workstation in cabinet

Use this procedure to install the workstation in the cabinet using the telescopic slides included with theworkstation.

To install workstation in cabinet

1. Open the cabinet front and rear doors to access the inside of the cabinet.

2. Remove the telescopic slides from their packaging and identify the slide labeled “right front” andthen perform the following:

a. Orient the slide assembly inside the cabinet such that the label is near the right front verticalrail (viewed when facing the front door) and facing the interior of the cabinet.

b. While lifting the blue colored, spring loaded latch assembly, insert the three pins in the frontslide bracket into aligning square cutouts in the right front vertical rail.

c. When fully inserted, the blue colored, spring loaded latch snaps into the place and securesthe slide bracket to the mounting rail.

d. Next, move to the rear of the cabinet, lift the blue colored, spring loaded latch assembly, andinsert the three pins in the rear slide bracket into aligning square cutouts in the rear verticalrail.

ATTENTION

In the process of engaging the rear bracket in the rear vertical rail, line-to-linecontact may exist between the slide frame and the cabinet mid-depth vertical rail.This contact MUST not prevent correct installation of the slide. However, move the“slide” portion of the slide assembly through its entire stroke to verify that anydeflection of the slide assembly has not resulted in binding.

3. Perform the procedure described in step 2 for the telescopic slide labeled “left front”. Whencomplete, move the slide portion through its entire stroke to verify that no binding occurs.

4. Fully extend both slide assemblies. An audible “click” sound indicates that the slide assemblies arefully extended. With both telescopic slides fully extended, install the workstation chassis into theslides by engaging the pins extending from the sides of the chassis into the slots in the slideportions of the telescopic slide assemblies.

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5. Once the workstation chassis is installed in the telescopic slides, gently push the workstation inuntil it reaches the fully closed position.

6. Cycle the workstation through one complete stroke of the telescopic slides. This allows the slidesections to correctly sequence. Once fully closed, engage the captivated fasteners in theworkstation mounting ears into the threaded holes of the slide assembly and tighten it completelyas displayed in the following image. This prevents the workstation from moving inadvertently.

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7. Go to next section Install air duct baffles and blank panel front covers in cabinet .

3.4.3 Install air duct baffles and blank panel front covers in cabinet

Air duct baffles and blank panel front covers ensure that the airflow within the cabinet allows propercooling for the workstations. The following image illustrates the air duct baffles and blank panel frontcovers used in cabinet.

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To install air duct baffles and blank panel front covers in cabinet

1. Place the air duct baffle inside the cabinet with the bent tab resting along the front of the rightcabinet rail.

2. Place the blank front panel across the front of the cabinet rails. Attach it to the air duct baffle andright cabinet rail using two machine screws and two external tooth washers threaded into the twoclip nuts, and then tighten the screws.

3. Attach the other side of the blank front panel to the left cabinet rail using two machine screws andtwo external tooth washers threaded into the two clip nuts and tighten the screws.

4. Attach the rear mounting bracket to the rear cabinet rail using two thread forming screws and twoexternal tooth washers and tighten the screws.

5. Attach the air duct baffle to the rear mounting bracket using two machine screws and two externaltooth washers threaded into the two self clinching nuts. Tighten the screws.

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Next steps

Refer to the sectionConnect cables to the workstation.

3.5 Connecting cables to the workstation

3.5.1 To connect the cables to the workstation

1. Connect a parallel device, such as a printer, to the parallel port. If you have a USB printer, plug itinto a USB port.

ATTENTION

The integrated parallel port is automatically disabled if the workstation detects aninstalled card containing a parallel port configured to the same address.

2. Connect a serial device, such as a handheld device, to the serial port. If necessary, the address forthis port can be modified through System Setup.

3. If you have a standard USB keyboard, plug it into a USB 2.0 port. If you have a PS/2 keyboard, plugit into the PS/2 purple keyboard port.

4. If you have a standard USB mouse, plug it into a USB 2.0 port. If you have a PS/2 mouse, plug itinto the PS/2 green mouse port.

5. Use the back USB ports for devices that typically remain connected, such as a printer, mouse, andkeyboard.

6. If you are using SAWUSB touchscreens or SAW serial touch screens through USB to serialconnector cable, connect the USB touch screen to USB 2.0 port.

7. Use the green line-out port to attach headphones and most speakers with integrated amplifiers. Onworkstations with a sound card, use the connector on the card.

8. Use the blue line-in port to attach a record/playback device such as a cassette player, CD player, orVCR. On workstations with a sound card, use the connector on the card.

9. To attach your workstation to a network or broadband device, connect one end of a network cableto either a network jack or your network or broadband device. Connect the other end of the networkcable to the network adapter port on your workstation. A click indicates that the network cable hasbeen securely attached.

ATTENTION

Do not plug a telephone cable into the network port.

It is recommended that you use Category 5 wiring and connectors for your network. If you must useCategory 3 wiring, force the network speed to 10 Mbps to ensure reliable operation.

10. Connect the AC power cord.

l Connect remaining cables and power

l Connecting monitors

3.5.2 Connect remaining cables and power

Perform the following steps to connect the remaining cables to the back panel of the workstation.

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1. If you have an IKB that uses the OEP/IKB adapter, connect the PS/2 keyboard cable from theOEP/IKB adapter to the keyboard PS/2 port.

2. If you are not using Fault Tolerant Ethernet (FTE), connect the Ethernet cable to the RJ-45connector on the Network Interface Card.

If you are using FTE, you must connect the FTE cables according to the instructions in the FTE(FE05) Installation and Service Guide.

3. Connect the LCN MAU cable to the MAU connector on the LCNP4E/LCNP4E2 card.

4. Connect the USB devices or Hubs to the USB ports, if any, including the USB IKB if you are usingone.

3.5.3 Connecting monitors

To connect single/dual video card to the monitor

1. Connect the primary display to the display 1 connector of the DMS59 to the DVI/VGA converter.

2. If you are connecting a dual display, then connect the primary display in display 1 and secondarydisplay in display 2 of the nVIDIA Quadro NVS 300.

ATTENTION

The following image just illustrates the dual video connection. Dell R5500 is notqualified to be used with Honeywell Icon Console.

3. Secure any loose cables, and verify that all cables have proper strain relief.

3.6 Connecting Adapters

The workstation has standard 9-pin serial port COM 1. You must connect Honeywell devices to thecorrect serial port as defined in the following table.

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Honeywell Device Connect to this Serial Port

OEP COM1 (configured asCOM3)

IKB COM1 (configured asCOM3)

Non-USB Touchscreen COM2 (configured asCOM4)

ATTENTION

A USB port is used for a flat paneldisplay touchscreen.

3.6.1 OEP/IKB Adapter Configurations

Use the information and procedures in this section to connect the OEP/IKB adapter. The followingimage illustrates the basic connections for the OEP adapter assembly.

The following image illustrates the basic connections for the OEP/IKB Adapter Connections for IKB.

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The following image illustrates the basic connections for the OEP/IKB Adapter Connections for IKB withAnnunciator Relay.

l Install OEP/IKB adapter

3.6.2 Install OEP/IKB adapter

To install OEP/IKB adapter

1. Locate a safe location for the OEP/IKB adapter box and secure it using the supplied Velcro.

2. Locate a safe location to place the OEP/IKB power adapter box and secure it using the suppliedVelcro.

3. If the IKB has a trackball, connect it to the mouse PS/2 port on the workstation.

4. Locate and connect the male end of the DB9 M/F COM port cable (51196990-500) to the COM porton the OEP/IKB module assembly/adapter (51305776-100).

5. Secure the connection by tightening the thumbscrews located on the cable end.

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6. Connect the female end of the DB9 M/F COM port cable (51196990-500) to COM 1 port located onthe back panel of the workstation and tighten the thumbscrews.

7. Insert the round DIN plug of the supplied IKB PS/2 cable (51305381-500) into the PS/2 connectoron the OEP/IKB module assembly (51305776-100).

8. Connect the free end of the IKB PS/2 cable (51305381-500) to the keyboard PS/2 port on theworkstation.

9. Take the DC power cable from the IKB/OEP power supply adapter (51197184-100) and insert theround DIN plug into the power connector receptacle on the IKB/OEP module assembly/adapter(51305776-100).

10. Connect the existing OEP/IKB Keyboard HD15 cable to the HD15 OEP/IKB receptacle located onthe IKB/OEP assembly/adaptor (51305776-100). Secure the cable to the assembly/adapter bytightening the thumbscrews located on the end of the cable.

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11. Perform the following to connect the IEC power cord (51305830-100):

a. Connect one female end to the OEP/IKB power adapter (51197184-100).

b. Connect the other female end to the power entry.

c. Connect the male end to the original workstation power cord.

3.7 Connecting touchscreen power adapter cable

Use the information and procedures in this section to connect the touchscreen power cable for thefollowing touchscreen configurations:

l Touchscreen is connected with the OEP Serial port.

l Touchscreen is connected with the IKB Serial port.

l Connecting touchscreen adapter cable

l Connect touchscreen and OEP adapter cables

l Connect touchscreen and IKB adapter cables

l Remote Peripheral Solution

3.7.1 Connecting touchscreen adapter cable

To connect the supplied touchscreen adapter cable to touchscreen device andworkstation

1. If your touchscreen uses the touchscreen adapter box, connect the end of the new touchscreencable that does not have the 4-pin connector to the DB9 socket on the box.

2. If your touchscreen uses the DB9 socket on the back of the monitor, connect the end of the newtouchscreen cable that does not have the 4-pin connector to the DB9 socket on the back of themonitor.

3. If your touchscreen uses the DB9 socket on the touchscreen frame, connect the end of the newtouchscreen cable that does not have the 4-pin connector to the DB9 socket on the touchscreenframe.

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4. Connect the other end of the touchscreen cable (the end with the 4-pin connector) to the USB toSerial Converter cable Serial port and connect the USB end of the converter cable to the USB portof the workstation.

ATTENTION

For SAW serial touch screen, connect the USB to serial converter to USB 2.0/3.0 port onthe motherboard.

If steps 3 or 4 do not apply to your configuration, upgrade to a flat panel display fortouchscreen functionality.

If you are mounting the workstation in a console, remove the CRT cover.

5. Connect the 4-pin connector to the remote power circuit assembly card on the workstation.

3.7.2 Connect touchscreen and OEP adapter cables

Connect the touchscreen cables as illustrated in the following image.

3.7.3 Connect touchscreen and IKB adapter cables

Connect the touchscreen cables as illustrated in the following image.

3.7.4 Remote Peripheral Solution

The Honeywell-configured workstation can be remotely accessible by using the Remote PeripheralSolution (RPS). The RPS can be used for monitors, keyboard, cursor movement devices, audio anddrives. The RPS was initially implemented for Icon Series console and desktop configuration. For furtherinformation, refer to the EXTIO 2 Remote Peripheral Solutions Installation Instructions EP-DPCX24 andWyse R10L Remote Peripheral Solutions Installation Instructions EP-DPCX26 documents. Thefollowing table displays the model number for the RPS.

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Model number RPS

TP-RPSF02 Matrox Extio2 Remote Peripheral Solution (RPS) – up to 400meters

TP-THNCL1 Wyse R10LRemote Peripheral Solution (RPS)

The following image illustrates the deskside connections using Matrox Extio2 RPS.

The following image illustrates the Wyse R10L RPS deskside connections.

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OPERATION

l Starting the workstation

l Network connections

4.1 Starting the workstation

This section describes the steps to be performed for turning on the workstation and setting the monitorresolution.

l Turn on the workstation

l Configuring RAID

l Check LCNP status

l Set monitor resolution

4.1.1 Turn on the workstation

To turn on the workstation

1. Press the power button on the front panel of the workstation.

2. Wait for the power light to become solid green.

4.1.2 Configuring RAID

You must perform the following steps only when the RAID level is not configured on the host machine,and when the workstation contains only two hard drives. While performing the following steps, youcannot access the information present in the hard drives.

To configure RAID

1. Turn on the workstation.

2. After starting the workstation, Press F2 on the keyboard to enter the System Setup.

3. Using the ARROW keys, from Settings, select Drives SATA Operation.

4. Press the TAB key to select options in SATA Operation.

5. Using the ARROW keys, select RAID On, and then press ENTER.

A message SATA operation is being changed appears.

6. Select Yes to accept.

7. Using the TAB key select APPLY, and then press ENTER to save the changes.

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CHAPTER

4

8. Using the TAB key select EXIT, and then press ENTER to exit from the System setup.

The computer restarts automatically.

9. After restarting the computer, while the computer is performing POST (Power On Self Test), at thetime of storage controller initialization, a message Press <Ctrl-I> to enter configuration utilityappears.

10. Press CTRL+I to enter the Intel® Matrix Storage Manager

11. Using the ARROW keys, highlight the option Create RAID Volume.

12. Press ENTER to display the Create Volume Menu.

13. Press the TAB key to select the RAID level option.

14. Using the ARROW keys, set the RAID level to RAID1 (Mirror).

15. Press ENTER and set the default for other options (Leave the Default Values for other options).

16. Press the TAB key and select Create Volume.

17. Press ENTER.

A warning message appears prompting you to confirm the volume creation.

18. Press Y to accept.

19. Using the ARROW keys, select Exit and then press ENTER to exit.

A confirmation message appears asking you to restart the computer.

20. Press Y to accept.

4.1.3 Check LCNP status

If the node is a T-node with the LCNP4E / LCNP4e2 board installed, verify that the LCNP passed a self-test.

To check LCNP status

1. From the Start menu, select LCNP Status.

2. Verify that the LCNP status indicates Passed Self Test and is circled in green.

3. Verify that LCN Address appears in the LEDs field of the LCNP Status display

For more information, refer to the “LCNP Status” section in the LCNP Status User's Guide.

4.1.4 Set monitor resolution

When the workstation is initialized, the monitor configuration is established based on the following userinput.

l FPD type monitors with 60 Hz

After initialization, if you are installing a monitor different from what was originally defined, you mustadjust the monitor settings for optimal performance.

TIP

Refer to the specific monitor user’s guide for other recommended settings.

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Chapter 4 - Operation


To set the monitor resolution

1. Choose Start > Settings > Control Panel.

The Control Panel window appears.

2. Double-click Display.

The Display Properties dialog box appears.

3. Click the Settings tab.

4. In Screen resolution, drag the slider to the appropriate resolution.

5. Click Apply, and then click OK.

4.2 Network connections

Each Honeywell-configured platform must be connected to an ETHERNET network.

NOTE


l Ethernet network

l Local Control Network

l LCN connections

l MAU connection

4.2.1 Ethernet network

ETHERNET 10/100/1000 Base T connection is standard on the Honeywell-configured Dell PrecisionR5500 platform. You must use the onboard dual Broadcom NIC for configuring FTE or Ethernetconnection.

4.2.2 Local Control Network

The connection to the LCN Network is made via the LCNP4E/LCNP4E2 mid-size Local Control NetworkProcessor card model number TP-LCNP04/TP-LCNP05. This card provides the communication path forthe Honeywell-configured Dell Precision R5500 to other LCN modules. The LCNP4E/LCNP4E2consists of a PCI Express 3.3 Volt LCNP4E/LCNP4E2 Medium Size card, a MAU cable and the LCNMAU (Media Access Unit).

The LCN node address should be set to the address the customer requires. If the LCN address is notknown, then the node address should be set to zero (0). Setting the address to zero (0) allows the nodeto be connected to the LCN without the risk of an address conflict with some other live node in acustomer network segment. This is consistent with the current LCN standard procedure.

P-LCNP04 LCNP4E

P-LCNP05 LCNP4E2

4.2.3 LCN connections

The LCN Cable A and Cable B connections are made through a single cable from the LCNP4e /

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LCNP4e2 board to the LCN Media Access Unit (MAU) contained in a metal housing. The followingillustrates a LCN MAU to LCN cabling.

LCNP4E/E2

4.2.4 MAU connection

Connect the MAU to both Cable A and Cable B coax T-connector as illustrated in the following Figure.

Figure 4.1 Connect the MAU to Cable A and Cable B

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SERVICING

NOTE


l Accessing the components in the workstation

l Servicing the LCNP4M

l Replacing/adding optional components

l Verifying the BIOS settings

l Spare parts list

5.1 Accessing the components in the workstation

This section contains steps for removing the workstation from furniture and accessing the componentswithin the workstation.

l Perform workstation shutdown

l Remove the workstation from a Cabinet

l Open the enclosure

5.1.1 Perform workstation shutdown

The following workstation shutdown procedure is applicable to workstations mounted in a Z or EZConsole, Cassic Console, or Cabinet.

1. Perform a double SHUTDOWN of the native window and a SHUTDOWN of the Windowsoperating system.

Refer to the Global User Station User's Guide for instructions.

2. When RESTART message appears, place the Power Entry breaker in OFF position (applicable toconsoles only).

3. Turn off power to the computer if it has a separate power switch, and disconnect the AC powercord.

4. Turn off power to the monitor(s) and the printer, if applicable.

5.1.2 Remove the workstation from a Cabinet

If the workstation is mounted using the slide mount option, remove it from the furniture before servicing.

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CHAPTER

5

To remove the workstation from a Cabinet

1. Open the rear cabinet door.

2. Disconnect the cables that are connected to the back panel connectors of the workstation. Do notdisconnect the peripheral ends of the cables unless specifically instructed to do so. Tag the cablesso that they can be properly reconnected to the workstation.

3. Open the front cabinet door.

4. Remove the captivated panel fastener screws from the threaded inserts.

5. If the retaining brackets are attached, loosen the two captivated fasteners on each retaining bracketand remove them. The following image illustrates the two captivated fasteners being removed.

6. If you are using a slide mount option, pull the slide try out and place the workstation on a suitablework surface or you may service the workstation while still on the slide tray.

5.1.3 Open the enclosure

To simplify servicing when using the slide mount option, internal hardware components can be servicedwithout having to remove the enclosure from the console or cabinet.

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Chapter 5 - Servicing


To open the enclosure

1. If this is a slide mount workstation, slide the tray from the furniture.

2. Unlock the top cover and gently lift the latch up as illustrated in the following image.

3. Using the latch lift the top cover of the workstation as illustrated in the following image.

4. Service the hardware components as required.

l For servicing the LCNP4M board, refer to section Servicing the LCNP4M

l For servicing other Honeywell installed options, refer to section Adding/replacing cards inexpansion slots

l For other components, refer to the Dell service manual.

5.2 Servicing the LCNP4E/LCNP4E2

The LCNP4E/LCNP4E2 board is soldered to the board and has an on-board memory of 16 MB. TheLCNP4E/LCNP4E2 board is utilized as the TPS co-processor for the GUS and other PC platforms thatrequire LCN connectivity. It plugs into a PCI-Express bus connector of these PC platforms.

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l Replacing/adding the LCNP4M board

l Inserting the LCNP4M board in slot 2

5.2.1 Replacing/adding the LCNP4E/LCNP4E2 board

If the LCNP4E/LCNP4E2 board is located in the PCIe slot 6 of the workstation, use this procedure toreplace the LCNP4E/LCNP4E2 assembly in PCIe slot 2.

ATTENTION

Honeywell-qualified Dell R5500 workstation (model numbers MZ-PCWS71 and MZ-PCWS72)are shipped with single CPU configuration.

The PCIe slots 5 and 6 of the Dell R5500 workstation are used for communicating with the CPU-2 through QPI (Intel Quick Path Interconnect). If LCNP4e/LCNP4e2 is installed in slot 6, whichcommunicates to CPU-2, (physically not available) then the PCI communication is redirectedthrough a second QPI to communicate with CPU-1. The data transfer through the QPI to CPU-1 isirregular and results in large amount of data being transferred causing the HM (History Module)to crash. Hence, to avoid such scenarios, Honeywell recommends you to place theLCNP4e/LCNP4e2 card in PCIe slot 2.

To replace/add the LCNP4M board

NOTE

If upgrading to an ELCN node, perform Steps 1 thru 8 to remove the LCNP4 board.

1. Perform all the tasks described in section Accessing the components in the workstation.

2. Disconnect the LCN MAU cable from LCNP4M board.

3. For nVIDIA Quadro NVS 300, remove the DMS59 to DVI dongle.

4. For Extio, remove the fiber optic cable connected to the PCIe card.

5. Remove the side cover of the workstation.

6. Remove the top cover of the workstation, perform the steps mentioned in section Open theenclosure

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7. Lift the center riser board to access the LCNP4E/LCNP4E2 board as illustrated in the followingimage and remove the riser board from the motherboard.

8. While wearing a grounded ESD wrist strap, unlock the LCNP4E PCI bracket notch, grasp theLCNP4E/LCNP4E2 card in PCIe Slot 6 at the corners and gently remove the existing card.

9. Place the PCIe bracket filler that was previously removed while installing the LCNP4e/LCNP4e2card in the empty PCIe slot 6. Lock the bracket notch such that the filler does not move.

- 43 -

10. Insert the center riser board back on the motherboard.

11. Replace the card holder and card retention arm making sure the tab locks into place.

12. Replace the workstation cover and place the workstation in the furniture using the appropriateinstallation procedures in section Installing.

13. Reconnect all the cables.

14. Restart the operating system.

5.2.2 Inserting the LCNP4E/LCNP4E2 board in slot 2

If the LCNP4E/LCNP4E2 board is located in the PCIe slot 2 of the workstation, use this procedure toreplace the LCNP4E/LCNP4E2 assembly in PCIe slot 2.

To replace/add the LCNP4M board


2. Disconnect the LCN MAU cable from LCNP4E/LCNP4E2 board.

3. For nVIDIA Quadro NVS 300, remove the DMS59 to DVI dongle.

4. For Extio, remove the fiber optic cable connected to the PCIe card.

5. Remove the side cover of the workstation.


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8. In PCIe slot 2, unlock the bracket notch and remove the bracket filler.

9. Insert the LCNP4E/LCNP4E2 board assembly in the PCIe slot 2 and lock the bracket notch, suchthat the card does not move as illustrated in the following image.

- 45 -

10. Insert the center riser board back on the motherboard.



13. Reconnect the LCN MAU cable and the other cable that were removed.


15. For Experion R3xx and TPS R4xx perform the following:

a. Log on to the system with Administrator privileges.

A dialog box appears, close the dialog box.

The Found New Hardware Wizard is displayed.

b. Select No, not this time option and click Next.

The Honeywell LCNP4e page is displayed.

c. Select Install from a list for specific location [Advanced] option and click Next.

The Please choose your search and installation options page is displayed.

d. Select Don’t search, I will choose the driver to install option and click Next.

The Select the device driver you want to install for this hardware page is displayed.

e. From Show compatible hardware list, select Honeywell LCNP4e and then click Next.

The Please wait while this wizard installs the software page appears. The selected driver isinstalled.

f. On the Completing the Found New Hardware Wizard, click Finish.

g. From the desktop, right-click the My Computer icon and choose Manage.

The Computer Management window is displayed.

16. For Experion R4xx with Microsoft Windows 7 Professional perform the following:

a. Log in to the system with Administrator privileges.

ATTENTION

The system may take a few minutes to initialize the network and theLCNP4e/LCNP4e2 card inserted in PCIe slot 2.

b. Choose Start > Computer, right-click the Computer icon and choose Manage.

The Computer Management window is displayed.

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17. In the right pane, ensure that Honeywell LCNP4 appears.

This ensures that the LCNP4E/LCNP4E2 card inserted in PCIe slot 2 is detected.

18. Shutdown the workstation and disconnect the power cable for 30 seconds.

19. Power on the workstation and log in with Administrator privileges for the LCN status and Nativewindow to function properly.

5.3 Replacing/adding optional components

This section contains procedures for adding or replacing optional components in the workstation.

l Replacing/adding video card

l Adding additional memory card

5.3.1 Replacing/adding video card

The video card is located in the PCIe slot 4 in the workstation.

To replace/add the video card


2. Disconnect power from the workstation.

3. Remove the workstation from furniture

4. Disconnect cables from the from the video card.



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7. While wearing a grounded ESD wrist strap, unlock the Video board PCI bracket notch, grasp thevideo card in PCIe Slot 4 at the corners and gently remove the existing card.

8. Insert the replacement LCNP4E/LCNP4E2 board assembly in the PCIe slot 4 as illustrated in thefollowing image.

9. Lock the PCI bracket notch and insert the outer riser board on motherboard.



12. Reconnect the cables to the video card.

ATTENTION

Ensure that you do not mix the displays like the CRT and FPD.


5.3.2 Adding additional memory card

Perform the following procedure to add additional gigabyte of memory to the workstation, refer tomemory configuration for memory module configuration.

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To add additional memory card


2. Disconnect power from the workstation.

3. Remove the workstation from furniture


5. Lift the CPU shroud as illustrated in the following image

6. To access the memory slots, unlock the HDD tray notch and slide the HDD tray towards front asillustrated in the following image.

ATTENTION

The DIMMs are hot to the touch for some time after the system has been powered down.Allow time for the DIMMs to cool before handling them. Handle the DIMMs by the edgesand avoid touching DIMM components.

7. The DIMM sockets are now exposed. Refer to the Memory configuration for DIMM socketconfiguration.

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8. While wearing a grounded ESD wrist strap, press the ejectors on the memory module socket downand out to allow the memory module to be inserted into the socket.

9. Align the memory module’s connector with the alignment key on the memory module socket, andinsert the memory module in the socket.

ATTENTION

The memory module socket has an alignment key that allows you to install the memorymodule in the socket in only one way.

10. Press down on the memory module with your thumbs.

Pull up the ejectors with your index fingers to lock the memory module into the socket.

When the memory module is properly seated in the socket, the ejectors on the memory modulesocket align with the ejectors on the other sockets that have memory modules installed.

11. Reconnect the white connector on the drive power cable. Replace the card holder and cardretention arm making sure the tab locks into place.


5.4 Verifying the BIOS settings

Honeywell configures specific BIOS settings in the factory for each workstation configuration, and thissetting must not be altered. You may verify the settings if required.

l Enter the BIOS

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l BIOS settings for workstations with Tab 100

l BIOS settings for workstations with Tab 200

l Exit the BIOS

5.4.1 Enter the BIOS

ATTENTION

DO NOT attempt this procedure unless you are familiar with BIOS.

To access the BIOS and view the settings

1. Turn on the workstation.

2. Press F2 to enter the BIOS Setup.

3. Verify if you are using the latest version of BIOS.

5.4.2 BIOS settings for workstations with Tab 100

This section lists the BIOS settings configured in the factory for the workstation with a non-raid platform.

System information

Product name Dell Precision R5500 workstation

BIOS version C61

Service tag XXXXXX

Manufacture date MM/DD/YYYY

Owner date MM/DD/YYYY

Express Service Code XXXXXXXXXXXX

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Processor information

Type Intel ® Xeon® CPU E5620 at 2.40 GHz

Processor Speed 2.400GHz

QPI Speed 5.860GT/s

L2 Cache 1MB

L3Cache 12MB

Processor ID 206C2

Microcode Version 10

Multi Core Capability Yes (Quad)

Hyper-threading Capable Yes

64- Bit technology Yes (Intel EM64T)

PCI information

Slot 1 Empty

Slot 2 Empty

Slot 4 VGA compatibility

Slot 5 Empty

Slot 6 Empty

Slot 7 Empty

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Memory information

InstalledMemory 2.0 GB

Memory Speed 1066MHz

Number of active channels 2

Memory Technology DDR3

DIMM1Size 1GB

DIMM2Size 1GB

DIMM3Size DIMM slot empty







DIMM10 Size DIMM slot empty



Boot sequence

Legacy boot source Onboard or USB CD- ROMDrive

USB FloppyDrive

Onboard SATA Hard Disk Drive

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Drives

Diskette Drive Enable (USB)

SATA Operations RAID Autodetect/AHCI

Smart Reporting Enable smart reporting

SATA - 0 Enable

SATA - 5 Enable

Onboard Devices

Integrated NIC Enable

Spread SpectrumClocking Enable

USB Controller Enable

Serial Port 1 Auto

Miscellaneous devices Front USB, Rear USB, and Audio

Video

Primary Video Option 1

Performance

Intel SpeedStep Off

Multi core support Enable

C states control Off

Hardware prefetcher Enable

Adjacent cache line prefetcher Off

Limit CPUID Value Off

Intel turbo boost technology Enable

Hyper threading technology (HTT) Off

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Virtualization support

Virtualization Off

VT for direct I\O Off

Security

Admin Password Not set

System information

SystemPassword Not Set

SATA-0 Password Not set

Password Change Enable Password changes

Chassis Intrusion Disable

TPMSecurity Deactivate

Computrace ® Deactivate

CPU XD Support Enable

OROMProtection Enable OROMProtection

Power Management

AC Recovery Off

Auto on Time Disable

Low Power Mode Off

RemoteWakeup Disabled

Maintenance

Service Tag XXXXXX

Asset Tag Empty

SystemManagement Disabled

SERR Message Off

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Post Behavior

Fast Boot Enable Fast Boot

Numlock Key Enable Numlock Key

Keyboard Errors Enable Keyboard error detection

POST Hotkeys Enable F12 boot optionmenu

System Logs

1. BIOS events

l Clear log

l Make all entries

5.4.3 BIOS settings for workstations with Tab 200

This section lists the BIOS settings configured in the factory for the workstation with Tab 200 platforms.

System information

Product name Dell Precision R5500 workstation

BIOS version C61

Service tag XXXXXX

Manufacture date MM/DD/YYYY

Owner date MM/DD/YYYY

Express Service Code XXXXXXXXXXXX

- 56 -



Processor information

Type Intel ® Xeon® CPU X5647 at 2.93GHz

Processor Speed 2.933GHz

QPI Speed 5.860GT/s

L2 Cache 1MB

L3Cache 12MB

Processor ID 206C2

Microcode Version 10

Multi Core Capability Yes (Quad)

Hyper-threading Capable Yes

64- Bit technology Yes (Intel EM64T)

PCI information

Slot 1 Empty

Slot 2 Empty

Slot 4 VGA compatibility

Slot 5 Empty

Slot 6 Empty

Slot 7 Empty

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Memory information

InstalledMemory 2.0 GB

Memory Speed 1066MHz

Number of active channels 2

Memory Technology DDR3

DIMM1Size 1GB

DIMM2Size 1GB











Boot sequence

Legacy boot source Onboard or USB CD- ROMDrive

USB FloppyDrive

Intel array

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Drives

Diskette Drive Enable (USB)

SATA Operations RAID Autodetect/AHCI

Smart Reporting Enable smart reporting

SATA - 0 On

SATA - 1 On

SATA - 2 Off

SATA - 3 Off

SATA - 4 Off

SATA - 5 On

SATA Operations RAID On

Smart Reporting Enable Smart reporting

Onboard Devices

Integrated NIC Enable

Spread SpectrumClocking Enable

USB Controller Enable

Serial Port 1 Auto

Miscellaneous devices Front USB, Rear USB, and Audio

Video

Primary Video Option 1

- 59 -

Performance

Intel SpeedStep Off

Multi core support Enable

Hyper threading technology Off

C states control Off

Hardware prefetcher Enable

Adjacent cache line prefetcher Off

Limit CPUID Value Off

Intel turbo boost technology Enable

Virtualization support

Virtualization Off

VT for direct I\O Off

Security

Admin Password Not set

System information

SystemPassword Not Set



Password Change Enable Password changes

Chassis Intrusion Disable

TPMSecurity Deactivate

Computrace ® Deactivate

CPU XD Support Enable

OROMProtection Enable OROMProtection

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Power Management

AC Recovery Off

Auto on Time Disable

Low Power Mode Off

RemoteWakeup Disabled

Maintenance

Service Tag XXXXXX

Asset Tag Empty

SystemManagement Disabled

SERR Message Off

Post Behavior

Fast Boot Enable Fast Boot

Numlock Key Enable Numlock Key

Keyboard Errors Enable Keyboard error detection

POST Hotkeys Enable F12 boot optionmenu

System Logs

1. BIOS events

l Clear log

l Make all entries

5.4.4 Exit the BIOS

To quit from the BIOS settings

1. Press the ESC key on the keyboard.

A message appears asking you to save the settings.

2. Click Save Changes and Exit.

3. Press the ENTER key to restart the workstation.

5.5 Spare parts list

This section contains lists of spare parts available from Honeywell.

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Item TAB 900 DELL Partnumber

HoneywellPart numberDescription Spare/Add-in Part

Mouse USB Optical Mouse 330-9456 51155148-901

Keyboard USB Keyboard 331-2249 51155148-902

ExpansionRAM

1GB, 1R, 1333MHZ, ECC DDR3, LowVoltage UDIMM

A5184177 51155148-903

DVD±RW ASSY,DVD+/-RW,8x,TSST,SATA,BLK 313-9101 51155148-904

Processor Tab – 100: 2.40 GHz Intel® XEON™ProcessorE5620, 12MB shared L3 cache

317-8788 51154292-911

Tab –200: 2.93GHz Intel® XEON™ProcessorX5647, 12MB shared L3 cache

317-8890 51154290-914

Video Tab - 100/200 NVIDIA NVS300Dual VideoCard - PEG

A4619922 51155148-905

Manuals Electronic Documentation NA 51155148-906

RackmountRails

Sliding readyRails for R5500 with CableManagement Arm

331-3361 and331-3360

51155148-907

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NoticesTrademarks

Experion®, PlantScape®, SafeBrowse®, TotalPlant®, and TDC 3000® are registered trademarks ofHoneywell International, Inc.

ControlEdge™ is a trademark of Honeywell International, Inc.

OneWireless™ is a trademark of Honeywell International, Inc.

Matrikon® and MatrikonOPC™ are trademarks of Matrikon International. Matrikon International is abusiness unit of Honeywell International, Inc.

Movilizer® is a registered trademark of Movilizer GmbH. Movilizer GmbH is a business unit ofHoneywell International, Inc.

Other trademarksMicrosoft and SQL Server are either registered trademarks or trademarks of Microsoft Corporation in theUnited States and/or other countries.

Trademarks that appear in this document are used only to the benefit of the trademark owner, with nointention of trademark infringement.

Third-party licensesThis product may contain or be derived from materials, including software, of third parties. The thirdparty materials may be subject to licenses, notices, restrictions and obligations imposed by the licensor.The licenses, notices, restrictions and obligations, if any, may be found in the materials accompanyingthe product, in the documents or files accompanying such third party materials, in a file named third_party_licenses on the media containing the product, or athttp://www.honeywell.com/ps/thirdpartylicenses.

Documentation feedbackYou can find the most up-to-date documents on the Honeywell Process Solutions support website at:http://www.honeywellprocess.com/support

If you have comments about Honeywell Process Solutions documentation, send your feedback to:[email protected]

Use this email address to provide feedback, or to report errors and omissions in the documentation. Forimmediate help with a technical problem, contact your local Honeywell Process Solutions CustomerContact Center (CCC) or Honeywell Technical Assistance Center (TAC).

How to report a security vulnerabilityFor the purpose of submission, a security vulnerability is defined as a software defect or weakness thatcan be exploited to reduce the operational or security capabilities of the software.

Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and services.

To report a potential security vulnerability against any Honeywell product, please follow the instructionsat:

https://www.honeywell.com/product-security

Support

- 63 -

http://www.honeywell.com/ps/thirdpartylicenses

http://www.honeywellprocess.com/support

mailto:[email protected]

https://www.honeywell.com/product-security

For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To findyour local CCC visit the website, https://www.honeywellprocess.com/en-US/contact-us/customer-support-contacts/Pages/default.aspx.

Training classesHoneywell holds technical training classes that are taught by process control systems experts. For moreinformation about these classes, contact your Honeywell representative, or seehttp://www.automationcollege.com.

- 64 -

https://www.honeywellprocess.com/en-US/contact-us/customer-support-contacts/Pages/default.aspx

https://www.honeywellprocess.com/en-US/contact-us/customer-support-contacts/Pages/default.aspx

http://www.automationcollege.com/