R

VictorTaichungR

VictorTaichung

Victor Taichung – an established ISO 9001 & 14001 companyVictor Taichung - an established ISO-9001 & 14001 company

5-axis simultaneous machining on big part up to Ø1100 mm

4-axis machining on long part up to length 3000 mm

Swivel head (B-axis) with built-in spindle 12000 rpm / 26 kW

Off-center direct-drive rotary table (C-axis)

Pendulum machining

MultipleX Evolution

Vcenter-X300

Column mounted tool changer● Tool magazine is carried by the traveling column to reduce the tool

changeover time.● Twin arm type ATC performs quick and reliable tool changeover.● 48 tool magazine is included as standard for universal applications.

Rigid machine structure● Three linear guides support the heavy traveling column to assure

smooth moving along X-axis for minimal variation .● Large diameter ball screw diameter assures sufficiently high rigidity and

quick response.● Oil mist circulating around the nut of X-axis ballscrew minimizes heat

build-up for high accuracy. ● 3 meter travel facilitates long part machining and pendulum machining.

With the rotary table embedded inside the 3.5 meter long fixed table, this innovative model Vcenter-X300 is equipped with a swivel head on the traveling column to implement the 5-axis simultaneous machining for part diameter 1100 mm. With the coupling included, the swivel milling head is clamped at every 1˚ to fully utilize spindle motor output for multi-face machining.

5X machining on big dia. parts (~Ø1.1 m) or long parts (~3 m)

1

43% Less!

110˚110˚

Y travel -1000mm Offset table + Y-700mm

Swivel head (B-axis) with built-in spindle 26 kW / 12000 rpm● Roller gear mechanism (instead of worm gear mechanism)

minimizes the backlash and guarantees high accuracy at an arbitrary angle.

● Coupling is included as standard to clamp the swivel spindle at every 1 degree indexing to enhance structure rigidity and the according milling & drilling capability.

● Built-in spindle (motor-spindle) by Siemens® motor offers 26 kW / 140 Nm output at a low base speed 2500 rpm.

● Oil-air lubrication with filtration system is used for spindle bearing.

● BT-40 / SK-40 tooling system implements high speed machining up to 1200 rpm. HSK-A63 tooling system is also available as an option.

Innovative design OFF-CENTER PALLET on long table for highest rigidity● With the innovative design for the rotary pallet (C-axis) to extrude long

fixed table, the overhang length of the headstock is reduced so the overall spindle rigidity is increased dramatically (at least 43%) to assure high accuracy machining.

● Y-axis travel 700 mm design is capable of machining big part up to 1100mm in diameter with reliable accuracy.

● Torque motor (DD motor) drives the rotary table (diameter 630 mm) at rotation speed up to 100 rpm.

● Angular encoder is included as standard to guarantee high indexing accuracy.

● Table loading 800 kg affords big or heavy parts.

2

VERSATILE APPLICATIONS

Chips and Coolants Disposal● Two screw-type chip removers are included to remove the swarf from the

machining area. ● Rear-disposal chip conveyor follows to take chips away from the machine.● High pressure coolant pumps and large coolant tank.

With a central partition guarding installed, this innovative model Vcenter-X300 is not only to do the multi-face machining on long parts but also effectively turned into two smaller vertical machining center for pendulum machining at different set-ups for 4-axis or 5-axis machining.

Through A Wide Range of Set-ups.

Pendulum machining by Central Partition System● With the central partition guarding installed, the spindle can effectively

machine on one side while loading or unloading parts on the other side.● X-axis travel limit is automatically set up by interlock when partition guarding

installed, and the machining area are split into the right and left area to assure safe setup for one side while machining is made in the other side.

● Central Partition System features higher productivity than that of vertical machining center equipped with a 2-pallet APC.

3

MotorPower (kW) Torque (N-m) Speed (rpm)

Cont. 60% 40% 25% Cont. 60% 40% 25% base max.

1FE10944ws 26.0 26.0 26.0 26.0 100 108 124 140 2500 13000

Motor Speed (min )-1

Torque (N-m) Power (kW)

n (rpm)

35

30

25

20

15

10

5

140S6-25%

S6-40%

S6-60%

S1S6-60%

S6-40%S6-25%

124

108120

100

80

60

40

20

2000 40002500

6000 8000 10000 12000 14000

Moving Operating Panel for easy operation● Heidenhain® controller iTNC-530 facilitates 5-axis

SIMULTANEOUS machining. The unique conversation functions enable the easy operation on this complex machine model.

● Moving CRT design facilitates easy programming and tool calibration when pendulum machining.

● Fully enclosed guarding allows high pressure coolants when the coolant through spindle is used.

Full Table Split Table(Pendulum Machining)

4

With 15" TFT moving CRT included as standard, machine operation becomes an easy and pleasant job. Powerful dialogue programming smarT.NC® with fully alphanumeric keyboard, Heidenhain controller iTNC-530 is capable of addressing 256 blocks for high speed machining and 5-axis simultaneous control.

Regardless what type of 5-axis programs, the iTNC-530 control makes all the compensating movement in the linear axes resulted from the titling axes. The unique feature TCPM (Tool Center Point Management) provides an optimal tool guidance and prevents contour gouging. With TCPM included, the interpolation between the start and end positions can be defined, so the face milling and peripheral milling can be implemented. The programmed feed rate and inclination angle for the milling tools can be also defined so as to obtain better surface quality during large compensating movement.

The short block addressing time 0.5 ms for 3-D line segment without tool compensation permits high cutting speed for reliable accuracy at even complex contours by this powerful 5-axis controller.

Dynamic Collision Monitoring (DCM)With this software DCM included as standard, the control interrupts machining whenever a collision is imminent and increases the safety for the machine and its operator. Three warning stages can be set up to detect clearance (14, 8, 2 mm) between two moving components.

Calibrating Rotary Axis with KinematicsOpt.With the Heidenhain touch probe (TS-640 or TS-740) inserted and this hardware option KinematicsOpt included, a 3D touch probe cycle measures machine rotary axes fully automatically. A calibration ball is fixed at any position of machine table, the rotary axes can be measured and the data will be calibrated to minimize the spatial error caused by the tilting movement.

Control Options:

Victor Taichung’s NC Package

5

Victor’s Heidenhain iTNC-530 Control SpecificationStandard:ITEM SPECIFICATION DESCRIPTION

Control System:

1 Main computer CPU Pentium III 800 MHz

2 Random access memory 512MB

3 Visual display unit 15" TFT LCD

4 Keyboard unitTouch pad and command Keys for smarT.NC, Contouring keys Spindle override potentiometerFeedrate override potentiometer

Axes and Spindle control:

1 Max. Controlled Axes 13

2 Max. simultaneously controlled axes 5

3 Spindles 2

4 Max. spindle speed 40,000 rpm

5 Synchronous axes Std.

6 Tandem control Std.

7 PLC axes Std.

8 Input resolution 0.1 um standard

NC program memory:

> 26 GB on hard disk (STD)

Interpolation:

1 Linear interpolation 5 axes

2 Circular interpolation 3 axes

3 Helical interpolation Std.

4 Cylindrical interpolation Std.

5 Spline interpolation Std.

Cycle times:

1 Block processing time 0.5 ms

2 Path interpolation 3 ms

3 Fine interpolation 0.2 ms / 0.1 ms

4 Position controller 0.2 ms / 0.1 ms

5 Speed controller 0.2 ms / 0.1 ms

6 Current controller 0.1 ms (minimum: 0.05 ms)

Error compensation:

1 Linear axis error Std.

2 Nonlinear axis error Std.

3 Backlash. Reversal peaks Std.

4 Thermal expansion Std.

5 Static friction Std.

6 Sliding friction Std.

Data interface:

1 Ethernet (100 Base-T) Std.

2 USB interface Std.

3 RS-232-C/V.24 Std.

Integral PLC:

1 Program format Statement list

2 PLC cycle time 10.8 ms

3 PLC window Large / small window, softkeys

4 PLC basic program Std.

Commissioning and Diagnostic aids:

1 Diagnostics of digital drive systems TNCdiag

2 Putting digital control loops into service TNCopt

Programming and Operation Functions:

1 Program entry smarT.NC or conversational or ISO

2 Coordinate transformation / rotation, mirror, scaling Std.

3 Polar coordinate Std.

4 Tilting the working plane Std.

5 Feed rate of rotary axes in length per minute (mm/min) Std.

6 Programming of cylindrical contours as if in two axes Std.

7 Tool Center Point Management (TCPM) Std.

8Tool Center Point Management (TCPM): Superimposing handwheel positioning during program run

Std.

9 3-D compensation through surface normal vectors Std.

10 Tool perpendicular to contour Std.

11 Tool radius compensation normal to the tool direction Std.

12 Manual traverse in the active tool-axis system (tilting tool) Std.

13 FK free contour programming Std.

14 Program verification graphics (solid and 3D lines) Std.

15 Graphical support for cycle programming Std.

16 Probe cycles Std.

17 Cycles for boring, and conventional and rigid tapping Std.

18 Drilling cycles for pecking, reaming, boring, counter-boring, centering Std.

19 Cycles for milling internal and external threads Std.

20 Multioperation machining of rectangular and circular pockets Std.

21 Cycles for clearing level and inclined surfaces Std.

22 Multioperation machining of straight and circular slots Std.

23 Linear and circular point patterns Std.

24 Contour train, contour pocket - also with contour-parallel machining Std.

25 Pallet management Std.

26 Tool management including tool life Std.

27 TNCguide: The integrated help system. User information available directly on the iTNC 530 Std.

28 Graphic simulation before a program run, even while another program is running Std.

29 Plan view / projection in 3 planes / 3-D view, also in tilted working plane Std.

30 3-D line graphics: For verification of programs created off line Std.

31 Dynamic Collision Monitoring Opt. 40 (Victor's standard)

High speed high precision:

1 Jerk Limitation Std.

2 Smoother Jerk (low pass filter) Std.

3 Smoother Jerk (HSC filter) Std.

4 Look Ahead blocks 1024

5 S-curve ACC / DEC Std.

6 Path filter (smoothing) Std.

7 Feedforward Control Std.

8 Band rejection filter 5 sets

9 Contour Velocity control at Corners Std.

Conversational languages:

1English, German, Czech, French, Italian, Spanish, Portuguese, Swedish, Danish, Finnish, Dutch, Polish, Hungarian, Russian (Cyrillic), Chinese (traditional, simplified)

Std.

OPTIONS:

1Additional language: Slovenian, Slovak, Latvian, Norwegian, Korean, Estonian, Turkish, Romanian

Opt. 41

2 DXF file Converter Opt. 42

3 Global program settings Opt. 44

4 Adaptive feed control Opt. 45

5 KinematicsOpt: Touch probe cycles for automatic measurement of rotary axes Opt. 48

6

Air DryerTo prolong the service life of the spindle bearings which require oil-air lubrication, the air dryer is included as standard to assure the inflow air quality.

Oil Coolers for Spindle & DD MotorWhile the spindle structure is built for maximum rigidity, the spindle oil cooler is installed to circulate coolants around cooling jacket of built-in spindle to ensure longer service life for spindle bearings. Another oil cooler is also included to protect costly C-axis DD motor.

Linear scales and angular encodes● Linear scale in X axis has been included as standard to

compensate thermal deformation for highest positioning accuracy over full stroke 3 meters.

● Angular encodes are included as standard for C axis and B axis to assure high accuracy for every indexing.

Heidenhain portable hand-wheel HR-410To enable to get a closer look at the workpiece in the machining area, Heidenhain portable handwheel HR-410 is included for easy operation. The 5 axis switch-able keys are and certain function keys are integrated in the housing and emergency stop button is also included for safe operation.

Chip conveyorWith two long screws to remove the chips to the machine left, chip conveyor is included as standard to take out chips to the machine rear to save laborious work for your costly investment.

Standard Accessories

7

Ø46

.53

Ø48

6.314.71826 32

Min 42

Max

Ø53

Ø55

Ø63

72.3

60°30°

30° 30°

45°

Ø7

16 189.25

17.86220

26.5 26.5

20

R8

211/10

10

12.5

Ø34

Ø37

Ø40

1

18.137

Max

Ø8.

4M

18X

P1

1012

3.75

R1.2

R8R0

.6

4.6

Ø10

Max R1.5

Max R1.5

6

Optional Accessories

Auto tool length measurementTo reduce the tool setup time, auto tool length measuring system upgrades machining efficiency and accuracy. ● Heidenhain® TT-130 or TT-140 tool touch probe captures tool

length and radius when probing the tool, the contact plate is deflected and a trigger signal is transmitted to the iTNC-530 control.

● Renishaw® TS-27R offers similar system to measure tool length and diameter as well.

HSK-A63 tooling systemThe tooling system can be upgraded to the popular tooling system HSK-A63 for higher clamping quality and smaller cutting vibration to prolong spindle service life.

Coolant Though Spindle (CTS)For improved deep hole drilling and boring capability, coolants can be forced through the center of the spindle under the high pressure (20-70 bars by different brands of pumps) directly to the cutting area. To ensure long and reliable running of this system, find particles produced during machining must be fitted out to prevent damage to the spindle. Victor Taichung's customized cleaning system by centrifugal dispersion or replaceable filter cores is far more reliable with less maintenance than conventional system to avoid the fine particles flowing into the spindle.

Auto part measuring To reduce time spent setting part position and manually inspecting finished parts, auto part measuring is available with the use of Renishaw® RMP-60 touch probe. This touch probe uses a unique frequency hopping spread spectrum RADIO transmission system for communicating with the CNC controller for component setting and inspection.

Additional CNC rotary table (A-axis)Besides the existing C-axis rotary pallet embedded on fixed table, the CNC rotary table and the supporting tailstock can be also installed (A-axis) to make the full use of the long fixed table.

8

16.1

22.5 22.5

60°

Taper 7/24

M16XP2.0

ø17

65.42

92.4

9

27

30°30°25

ø53

ø63

16.610

ø44.

45

ø23

2954

23

ø19

ø14

ø17 M16XP2.0

15°

22.8 25

16.1

18.5

18.5

3.268.4

87.5

ø17

30°

M16XP2.0Taper:7/24

ø44.

45

9.2

3.75

11.130°

ø63.

55ø5

6.25

19.1

ø19

ø17 M16XP2.0

15°

ø23

ø14

2654

20

BT 40 SK 40

Machine SpecificationStandard accessories:‧�Air dryer

‧�Spindle oil cooler

‧�Chip conveyor

‧�Central partition guarding

‧�Fully enclosed splash guard

‧�Rigid tapping

‧�Linear scale for X-axis

‧�Oil mist circulating around the nut of

X-axis ballscrew.

‧�Angular encoder (B and C axes)

‧�Heidenhain software DCM (Dynamic

Collision Monitoring)

‧�Remote MPG (HR-410 handwheel)

‧�Moving CRT

‧�1° positioning indexing by coupling

‧�5-axis simultaneous control

‧�Auto door

‧�Hand tools and toolbox

‧�T nuts for table slot

‧�Built-in work light

‧�Auto power off system

‧�Leveling blocks

‧�Air conditioner for electrical cabinet

Optional accessories: ‧�Coolant Through Spindle (CTS)

‧�Linear scales in Y/Z axes

‧�Auto tool length measurement TT-140

‧�Auto part measuring Renishaw®

���RMP-60

‧�HSK-A63 tooling

‧�Oil hole coolant

‧�Hydraulic interface

‧�Rotary tables (A-axis, installed on long

fixed table)

‧�Heidenhain hardware KinematicsOPT

‧�Fanuc 31i control (spindle motor 22kW)

Item Units Vcenter-X300

Travel

X axis travel mm 3000Y axis travel mm 700

Z axis travel mm 800 (incl. tool length, vertical milling)900 (horizontal milling)

Distance

Spindle center to column mm 1041.5Spindle nose to table surface mm 0 ~ 800 (vertical milling) Spindle center line to table surface mm 250 ~ 1150 (horizontal milling)Height from table surface to floor mm 1050

Table

Table work area mm 3500 x 700Dimension of T-slot mm 7 x 18 x 100Max. table load kg 3000

Spindle

Spindle taper BT-40 or SK-40 (Opt. HSK-A63)Spindle motor kW 26Spindle speed rpm 12000

Linear axis feed

Rapid feed rate - X/Y/Z m/min 30 / 30 / 30Axis feed motor - X/Y/Z kW 9.6 / 9.6 / 9.6Cutting feedrate by table m/min 10 Linear guide width (X/Y/Z) mm 55 / 55 / 45

Swivel head (B-axis)

Swivel angle deg. ± 110Rotary rapid feed rate rpm 20Axis feed motor kW 3.5Positioning indexing resolution deg 1 (by coupling)Continuous indexing resolution deg 0.001 (by roller gear)

Rotary table(C-axis)

Diameter of rotary table taper mm 630Max. table load kg 800Rotary rapid feed rate rpm 100Axis feed motor kW 5.29Indexing resolution deg 0.001

Tools

Max. tool length mm 300Max. tool weight kg 7Magazine capacity 48Max. tool diameter (without adjacent tools) mm 75 (125)Tool exchange time sec. 4.8 (T-T), 15 (C-C)Pull stud angle deg. 15Tool selection method Fixed tool pot number

Machine

Power requirement kVA 71 (with CTS)Min/Max. air pressure kg/cm2 5.5 ~ 6.5Coolant tank capacity L. 770Std. NC controller Heidenhain iTNC-530Floor space requirement mm 7690 x 5768Max. machine height mm 3520Machine weight kg 23000

Tool Shank

MAS-P40T JIS B6339 40P DIN69871A-SK40 DIN69872A

9

535

4433

30802300 285

112015

602440

800

1880

1550

120°

2055590

600

1550

145

900

7690

310

1350

330

1245

2490

1050

3120 35

20

Tab

le s

urfa

ce

R315

700 (Y)

250

1200

3500900

250700

800

(Z)

1200

150

3000 (X)

700 (Y)

900

(Z)

600

2300

3500

600

700

Ø630

Ø1100

700

200

285

315

Machine Layout

Machining Range (tool length is not included)(A) Vertical milling (B) Horizontal milling

10

XMTHTL VTL VMC HMC PIM 09

07

21

02

TE

L: 0

4-2

47

33

32

6

THE COMPANIESVICTOR-TAICHUNG

UK ☐ Victor CNC (UK) Ltd. TEL : 44-1-706-648485 FAX : 44-1-706-648483

FRANCE ☐ Victor France TEL : 33-1-64772000 FAX : 33-1-64772063

GERMANY ☐ Victor GmbH TEL : 49-2261-478434 FAX : 49-2261-478327

SOUTH AFRICA☐ Victor Fortune (PTY) Ltd TEL : 27-11-3923800 FAX : 27-11-3923899

MALAYSIA☐ Victor Machinery (M) SDN. BHD. TEL : 60-3-56337180 FAX : 60-3-56337191

THAILAND☐ Victor (Thailand) Co. Ltd. TEL : 66-2-9263735 FAX : 66-2-9032373

USA☐ Fortune International Inc. TEL : 1-732-2140700 FAX : 1-732-2140701

CHINA☐ Zhongtai Precision Machinery

(Guangzhou) TEL : 86-20-82264885 FAX : 86-20-82264861☐ JIANRONG PRECISION Machinery (Shanghai) TEL : 86-21-59768018 FAX : 86-21-59768008

TAIWAN http://www.or.com.tw E-mail :info@mail.or.com.tw☐ Victor Taichung Machinery Works Co; Ltd. Headquarters: 266, Sec.3 Taichung Kan Rd. Taichung,Taiwan, R.O.C. TEL : 886-4-23592101 FAX : 886-4-23592943 Overseas Marketing Division: TEL : 886-4-23580701 FAX : 886-4-23584541

profile:Sales turnover: USD 218.0 mil’s (in 2010)*No. of employees: 1101*Exchange rate: 1 USD=30 TWD.

R

VictorTaichungR

VictorTaichung

was also marketed under the brand names (outside North America) andR

VictorTaichungR

VictorTaichung

HL1GE11CD

R

VictorTaichung No.1 Quality machine tool builder from Taiwan

Modern machining facilities-65% of components manufactured in house.To ensure greater control over the quality of our machined parts, VICTOR TAICHUNG has introduced 3 giant 5-side machining centers, 1 CIM line for sheet metal manufacturing and 2 complete FMS lines developed in house.

Overseas subsidiaries solely dedicated to service of our own products.To ensure a market for our products, VICTOR TAICHUNG has invested considerably in setting up a global distribution network. As well as numerous agents around the world, VICTOR TAICHUNG has 8 overseas subsidiaries in USA, England, France, Germany, South Africa, Malaysia, Thailand and China to provide our customers efficient after-sales service and technical supports.

Striving for the Future-The development of Factory automation.The design and production of complete machining turnkey system, from the single lathe & gantry robot cell to completely automated factory lines, ensures VICTOR TAICHUNG is ready to meet the demands of tomorrow.

Quality Meehanite Castings-The backbone of VICTOR machines.Being both ISO 9001approved and a Meehanite cast member, our foundry produces over 1000 tons of castings a month for both our own use and export to Japan.

Vcenter-205 Vturn-X200