r-panel t of ontents › wp-content › uploads › 2020 › 01 › ...1. metal roof deck panels*...

20
PRP-1 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com R-PANEL Eave Detail ........................................................ PRP-12 Sculptured Gutter Detail .................................... PRP-12 Valley Detail ....................................................... PRP-13 Sculptured Rake Detail ...................................... PRP-13 Rakewall Detail .................................................. PRP-14 Sculptured High Side Eave Detail ..................... PRP-14 Endwall Detail .................................................... PRP-15 Ridge/Hip Detail................................................. PRP-15 Universal Ridge Detail ....................................... PRP-16 Formed Ridge Detail.......................................... PRP-16 Gravel Stop Detail ............................................. PRP-17 R-Panel Outside Corner Detail .......................... PRP-17 R-Panel Inside Corner Detail ............................. PRP-18 Jamb Detail........................................................ PRP-18 Head Detail ........................................................ PRP-19 Base Detail ........................................................ PRP-19 Notes ................................................................. PRP-20 TABLE OF CONTENTS Product Page No. R-Panel Profiles................................................... PRP-2 Panel Overview ................................................... PRP-2 Eave (Direct Fasten)............................................ PRP-3 Sculptured Gutter ................................................ PRP-3 Sculptured Gutter End ......................................... PRP-3 Universal Gutter/Downspout Strap ...................... PRP-3 Downspout........................................................... PRP-3 95° Elbow ............................................................ PRP-3 Downspout Bracket ............................................. PRP-3 Gutter Hanger ...................................................... PRP-3 Sculptured Corner Box ........................................ PRP-3 Sculptured Peak Box ........................................... PRP-3 Valley ................................................................... PRP-3 R-Panel Sculptured Rake .................................... PRP-3 Sculptured Rake End........................................... PRP-3 Pitch Break .......................................................... PRP-3 Sculptured High Side Eave.................................. PRP-3 Counter Flashing ................................................. PRP-4 Reglet Flashing.................................................... PRP-4 20" Ridge/Hip ...................................................... PRP-4 Universal Ridge Cover......................................... PRP-4 R-Panel Formed Ridge ........................................ PRP-4 Vented Ridge Cover ............................................ PRP-4 Vent Drip .............................................................. PRP-4 Gravel Stop.......................................................... PRP-4 R-Panel Inside Corner ......................................... PRP-4 R-Panel Outside Corner ...................................... PRP-4 Inside Corner ....................................................... PRP-4 Outside Corner .................................................... PRP-4 1.5" Sill/Head ....................................................... PRP-4 1.5" Sill to Soffit ................................................... PRP-4 1.25" Base ........................................................... PRP-4 R-Panel Jamb ...................................................... PRP-5 Head Channel...................................................... PRP-5 Head/Jamb Cover................................................ PRP-5 R-Panel C-Closure .............................................. PRP-5 R-Panel Closures ................................................ PRP-6 Universal Closure ................................................ PRP-6 R-Panel Light Transmitting Panel ........................ PRP-6 Vent Material........................................................ PRP-6 Tube Sealant ....................................................... PRP-6 Tape Sealant........................................................ PRP-6 Rubber Roof Jack ................................................ PRP-6 Retro Roof Jack ................................................... PRP-6 Rubber Roof Flashing Kit .................................... PRP-6 Touch-Up Paint .................................................... PRP-6 Continuous Ridge Vent ........................................ PRP-6 Louver with Screen .............................................. PRP-6 R-Panel Shear ..................................................... PRP-6 UL 580 Wind Uplift Information............................ PRP-7 Section Properties and General Information .... PRP-8-9 Fastener Installation Technique ......................... PRP-10 Condition of Substructure .................................. PRP-10 Fastening Information ........................................ PRP-11 Panel Information Flashing Profiles Accessory Profiles Design/Installation Considerations Testing Information Detail Conditions Notes Product Page No.

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Page 1: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-1© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL

Eave Detail ........................................................PRP-12Sculptured Gutter Detail ....................................PRP-12Valley Detail .......................................................PRP-13Sculptured Rake Detail ......................................PRP-13Rakewall Detail ..................................................PRP-14Sculptured High Side Eave Detail .....................PRP-14Endwall Detail ....................................................PRP-15Ridge/Hip Detail.................................................PRP-15Universal Ridge Detail .......................................PRP-16Formed Ridge Detail..........................................PRP-16Gravel Stop Detail .............................................PRP-17R-Panel Outside Corner Detail ..........................PRP-17R-Panel Inside Corner Detail .............................PRP-18Jamb Detail........................................................PRP-18Head Detail ........................................................PRP-19Base Detail ........................................................PRP-19

Notes .................................................................PRP-20

Table of ConTenTs

Product Page No.

R-Panel Profiles...................................................PRP-2Panel Overview ...................................................PRP-2

Eave (Direct Fasten)............................................PRP-3Sculptured Gutter ................................................PRP-3Sculptured Gutter End .........................................PRP-3Universal Gutter/Downspout Strap ......................PRP-3Downspout...........................................................PRP-395° Elbow ............................................................PRP-3Downspout Bracket .............................................PRP-3Gutter Hanger ......................................................PRP-3Sculptured Corner Box ........................................PRP-3Sculptured Peak Box ...........................................PRP-3Valley ...................................................................PRP-3R-Panel Sculptured Rake ....................................PRP-3Sculptured Rake End...........................................PRP-3Pitch Break ..........................................................PRP-3Sculptured High Side Eave..................................PRP-3Counter Flashing .................................................PRP-4Reglet Flashing....................................................PRP-420" Ridge/Hip ......................................................PRP-4Universal Ridge Cover.........................................PRP-4R-Panel Formed Ridge ........................................PRP-4Vented Ridge Cover ............................................PRP-4Vent Drip ..............................................................PRP-4Gravel Stop..........................................................PRP-4R-Panel Inside Corner .........................................PRP-4R-Panel Outside Corner ......................................PRP-4Inside Corner .......................................................PRP-4Outside Corner ....................................................PRP-41.5" Sill/Head .......................................................PRP-41.5" Sill to Soffit ...................................................PRP-41.25" Base ...........................................................PRP-4R-Panel Jamb ......................................................PRP-5Head Channel......................................................PRP-5Head/Jamb Cover................................................PRP-5R-Panel C-Closure ..............................................PRP-5

R-Panel Closures ................................................PRP-6Universal Closure ................................................PRP-6R-Panel Light Transmitting Panel ........................PRP-6Vent Material........................................................PRP-6Tube Sealant .......................................................PRP-6Tape Sealant........................................................PRP-6Rubber Roof Jack ................................................PRP-6Retro Roof Jack ...................................................PRP-6Rubber Roof Flashing Kit ....................................PRP-6Touch-Up Paint ....................................................PRP-6Continuous Ridge Vent ........................................PRP-6Louver with Screen ..............................................PRP-6R-Panel Shear .....................................................PRP-6

UL 580 Wind Uplift Information ............................PRP-7Section Properties and General Information ....PRP-8-9

Fastener Installation Technique .........................PRP-10Condition of Substructure ..................................PRP-10Fastening Information ........................................ PRP-11

Panel Information

Flashing Profiles

Accessory Profiles

Design/Installation Considerations

Testing Information

Detail Conditions

Notes

Product Page No.

Page 2: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-2 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL Panel overview

R-PANEL PROFILE

SLOPE

SUBSTRATE

COVERAGE

LENGTH

AVAILABILITY

APPLICATION

FASTENING SYSTEM

FASTENERS

MATERIALS

FINISH

The minimum recommended slope for any "R" and "PBR"-Panel is 1:12. Metal Sales recommends that in all roof applications sealant be used on sidelaps.

R-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. The recommended substrate is 5/8" plywood with a 30 pound felt moisture barrier. To avoid panel distortion, use a properly aligned and uniform substructure. PBR-Panel is recommended for roof applications.

Each panel has a coverage of 36".

Lengths under 5'-0" are available with some cutting restrictions. Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult your Metal Sales branch for recommendations (see PGI-2 and PGI-3 for locations).

Panels are available in 26, 24, and 22 gauge. Minimums quantities may apply.

Commercial, Industrial, and Architectural panels.

Direct Fastened (exposed).

The fastener selection guide should be consulted for choosing proper fasteners for specific applications. Quantity and type of fastener must meet necessary loading and code requirements (see PGI-12-14).

Steel grade 50 per ASTM A-792Steel grade 80 per ASTM A-792 or ASTM A-653

*Acrylic Coated Galvalume® (ACG) / ASTM A-792 - AZ55Prepainted Galvalume / ASTM A-792 - AZ50MS Colorfast45®

**Fluorocarbon (PVDF) * Differential appearance of Acrylic Coated Galvalume roofing materials is not a cause for rejection. ** Meets both Kynar 500 and Hylar 5000 specifications.

PBR-PANEL PROFILE

PERFORMANCE TESTUL 580, UL 2218, UL 790, Texas Department of Insurance, Cantilever Diaphragm.

C 12"

11/4"

35/16"

21/16" 4"

36" Coverage17/16"

3/4"

1"

12"4"

35/16"

C21/16"

11/4"

36" Coverage17/16"

3/4"

1"

Page 3: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-3© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANELEAVE (DIRECT FASTEN)

flashing Profiles

SCULPTURED GUTTER

Length 10'-2" - *Specify Slope Angle

6"

DOWNSPOUT 6" x 4" 950 ELBOW 6" x 4"

DOWNSPOUT BRACKET

(Also available 4" x 31/2")

4"6"

C

4"6"

Length 10'-2", 20'-3"(Also available 4" x 31/2")

C

(Also available 4")

C

VALLEY

Length 10'-2", 20'-3" - *Specify Slope Angle

SCULPTUREDGUTTER END

Length 10'-2", 20'-3" - *Specify Slope Angle

11/2"

X*

11/2"47/8"

C

3"

6"105°

150°

UNIVERSAL GUTTER/DOWNSPOUT STRAP

GUTTER HANGER SCULPTUREDCORNER BOX

SCULPTUREDPEAK BOX

C

C

R-PANEL SCULPTUREDRAKE

SCULPTURED RAKE END PITCH BREAK SCULPTUREDHIGH SIDE EAVE

X*

5/8" Hem

11/2"

16"

Hem

12"

135°1"

11/2"

C

6"

X*4"

Length 10'-2" - *Specify Slope Angle

51/2"31/2"

31/2"

X*

51/2"

6"

31/2" 105°

150°

C

Hem

Hem

31/2"

31/2"

6"

2"2"

1"13/4"

105°

150°

105°

Length 10'-2", 20'-3"

31/2"

31/2"105°

150°

105°

2"

31/2"

31/2"

6"

2"2"

105°

150°105°

C

Hem

HemLength 10'-2", 20'-3"

C

10"2"X*

Page 4: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-4 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL20" RIDGE/HIP COVERCOUNTER FLASHING REGLET FLASHING

VENTED RIDGE COVER

VENT DRIP

Length 10'-2", 20'-3" - *Specify Slope Angle

1" C

3/4"

3/4"

5/8"

Length 10'-2"

1/2"C

1"

2"

Hem

Length 10'-2"

31/4"

3/4"

60°

C

Hem

3"3"

11/8"

7/8"

X*1"

Length 10'-2"

C

flashing Profiles (ConT.)

R-PANEL FORMED RIDGEUNIVERSAL RIDGECOVER

GRAVEL STOP R-PANEL INSIDECORNER

R-PANEL OUTSIDECORNER

INSIDE CORNER OUTSIDE CORNER

1.5" SILL/HEAD 1.5" SILL TO SOFFIT 1.25" BASE

Length 10'-2", 20'-3" - *Specify Slope Angle

10"C

X*Hem

4"

3/8"

51/2"

X*

1/2"C

Length 10'-2", 20'-3" - *Specify Slope Angle

5"

5" 5"

5"

C

C

Length 10'-2", 20'-3"Length 10'-2", 20'-3"

Length 10'-2"

C

1" 1/2"

21/2" 11/2"

Length 10'-2"

C

3/8"

43/4"

1/2"

21/2" 11/2"

Length 10'-2" - *Specify Slope Angle

10"

C

21/2"

X*

21/2"

31/4"

Length 10'-2", 14'-2", 20'-3"

C

13/4"

4"

5/8"Hem

Length 10'-2", 14'-2", 20'-3"

C

13/4"

4"

5/8"

Hem

Length 10'-2"

25/8"C

5/8"

11/4"

36"18"

X*

*Specify Slope Angle

120°11/4"

Page 5: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-5© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL flashing Profiles (ConT.)

C- Indicates color side of flashing.

R-PANEL JAMB HEAD CHANNEL HEAD/JAMB COVER

R-PANEL C-CLOSURE

C21/2"

13/8" 1"

5/8"

Length 10'-2"

C

1"

35/8"

13/8"

Length 10'-2"

C

31/8"

13/8"

1"

Hem

Length 7'-3", 10'-2", 14'-2"

C

81/8"

27/8"

Length 10'-2", 14'-2"

Page 6: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-6 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL aCCessory Profiles

TAPE SEALANT

TOUCH-UP PAINT

Available in pintsPVDF / MS Colorfast45

VENT MATERIAL

33/8"

4"

7/8"

RETRO ROOF JACK

MINI (1/4" to 11/8" O.D. Pipe)#2 (13/4" to 3" O.D. Pipe)#4 (3" to 6" O.D. Pipe)#6 (6" to 9" O.D. Pipe)#8 (7" to 13" O.D. Pipe)

RUBBER ROOF JACK

#801RETRO (3/4" to 23/4" O.D. Pipe)#802RETRO (2" to 71/4" O.D. Pipe)#803RETRO (31/4" to 10" O.D. Pipe)

RUBBER ROOFFLASH KIT

12" x 50'-0" Flash Kit18" x 50'-0" Flash Kit

R-PANEL CLOSURES R-PANEL LIGHTTRANSMITTING PANEL

UNIVERSAL CLOSURE

R-PANEL SHEAR

TUBE SEALANT

10.3 oz. CartridgeUrethane

CONTINUOUS RIDGEVENT

LOUVER WITH SCREEN

Synthetic Rubber

Inside Closure

Outside Closure

36"

9" x 10', 12" x 10' 3' x 3', 3' x 4'

8 Ounce White Fiberglass

3/8" X 3/32" X 50'Single BeadButyl - Gray

1" x 11/2" x 50' Polyethylene Foam1" x 11/2" x 10' Polyethylene Foam

Page 7: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-7© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL

Underwriters Laboratories Inc. ®UL®

LISTED

Construction No. 161November 02, 2001Uplift - Class 90Fire Not Investigated

R-PANEL1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps to occur over purlins with panels overlapped a min of 4 in. with lap centered over purlin web. A line of tape sealant may be used at panel side and end laps. Metal Sales Manufacturing Corporation "R-Panel"' "PBR-Panel".

2. Panel Fasteners For panel to panel and panel to purlin connections to be No. 12-14 by 1 in. self-drilling, self-tapping, hex head, plated steel screws with a 5/8 in. OD formed steel washer and a neoprene sealing washer.

As alternate Fasteners - For panel to purlin connections, 1/4 - 14 HHAB self-tapping, plating steel screws, with a separate 5/8 in. OD dome shaped steel washer and a neoprene sealing washer may be used. Or: No. 14-10HHA, self-tapping, plating steel screws, with a separate, 5/8 in. OD dome shaped steel washer and a neoprene sealing washer may be used. Spacing, for panel - to - purlin connections to be 12 in. on center beginning 2 - 1/2 in. from center line on one side of each major rib. Spacing at end lap to be in a 5 - 7 - 5 - 7 in. pattern beginning 2 - 1/2 in. from the center line on both sides of each major rib. Fastener for panel to purlin connection to be 1-1/4 in. long when insulation (Item 3) is greater that 4-1/2 in. Spacing for panel - to - panel connections to be 20 in. on center with a fastener located in line with the purlin fasteners.

3. Insulation (Optional) - Any compressible blanket insulation 6 in. max thickness before compression.

4. Purlin No. 16 MSG min gauge steel (50,000 psi min yield).

5. Lateral Bracing (Not shown) - As required. Refer to General Information, Roof Deck Construction, (Roofing Materials and Systems Directory) for items not evaluated.

* Bearing the UL Classification Mark.

1

11

2

2

3

3

32

4

4

3

603/16" Max

Page 8: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-8 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL r-Panel seCTion ProPerTies and general informaTion

C 12"

11/4"

35/16"

21/16" 4"

36" Coverage

3/4"

1"

17/16"

ALLOWABLE UNIFORM LOADS PSF(3 or More Equal Spans)

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

SECTION PROPERTIES

Bottom in CompressionWidth(in.)

YieldKSI

36” 80

36” 50

36” 50

26

Ga.

2422

SxxIn3/ft

IxxIn4/ft

WeightPSF

0.87

1.13

1.45

Top in Compression

SxxIn3/ft

IxxIn4/ft

Inward Load

Outward Load

0.0350 0.0348 0.0293 0.0439 235 119 71 47 27 17 270 132 77 50 35 26

0.0543 0.0558 0.0427 0.0595 316 147 85 55 38 27 398 185 106 68 48 35

0.0767 0.0814 0.0600 0.0790 434 199 113 73 51 37 594 273 155 100 70 51

1. TheoreticalsectionpropertieshavebeencalculatedperAISI2001“SpecificationfortheDesignofCold-formedSteelStructuralMembers.”IxxandSxxare effectivesectionpropertiesfordeflectionandbending.2. AllowableloadiscalculatedinaccordancewithAISI2001specificationsconsideringbending,shear,combinedbendingandshear,deflection,andapplicable testingwhenavailable.Allowableloadconsiderstheworstcaseof3and4equalspanconditions.Allowableloaddoesnotaddresswebcripplingor fasteners/supportconnectionandpanelweightisnotconsidered.3. DeflectionconsiderationislimitedbyamaximumdeflectionratioofL/180ofspan.4. Allowableloadsdonotincludea1/3stressincreaseinuplift.

GENERAL INFORMATIONATTACHMENT DETAIL

FASTENING PATTERNS

R-Panel is designed to be utilized over open structural framing but can easily be used with a solid substrate. To avoid panel distortion use a properly aligned and uniform substructure.

R-Panels are available in a 11/4" rib height with a coverage width of 36".

Minimum factory cut length is 5'-0". Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult Metal Sales for recommendations.

The fastener selection guide should be consulted for choosing the proper fastener for specific applications. Quantity and type of fastener must meet necessary loading and code requirements.NOTE: All panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the face of the panel at or near the point of attachment.

Finishes: Acrylic Coated Galvalume®, MS Colorfast45®, or various Kynar 500 (PVDF) colors. Gauges: 26ga and 24ga standard, 22ga optional

#12-14 x 11/4" Self Driller

End of Panel

Field of Panel

Substructure

Coverage

Length

Fasteners

Availability

#12-14 x 11/4" Self Driller

#12-14 x 11/4" Self Driller

Page 9: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-9© Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL Pbr-Panel seCTion ProPerTies and general informaTion

4"

35/16"

C

15/8"

11/4"

36" Coverage

3/4"1"12"

ALLOWABLE UNIFORM LIVE LOADS PSF(3 or More Equal Spans)

2’ 3’ 4’ 5’ 6’ 7’ 2’ 3’ 4’ 5’ 6’ 7’

SECTION PROPERTIES

Bottom in CompressionWidth(in.)

YieldKSI

36” 80

36” 50

36” 50

26

Ga.

2422

SxxIn3/ft

IxxIn4/ft

WeightPSF

0.91

1.17

1.51

Top in Compression

SxxIn3/ft

IxxIn4/ft

Inward (Gravity / Deflection) Load

Outward Uplift (Stress) Load

0.0360 0.0358 0.0313 0.0452 256 127 74 49 34 23 217 104 60 39 27 20

0.0560 0.0578 0.0457 0.0613 330 153 88 57 39 29 314 145 83 53 37 27

0.0800 0.0856 0.0633 0.0813 451 206 117 75 52 39 472 217 123 79 55 40

1. TheoreticalsectionpropertieshavebeencalculatedperAISI2001“SpecificationfortheDesignofCold-formedSteelStructuralMembers.”IxxandSxxare effectivesectionpropertiesfordeflectionandbending.2. AllowableloadiscalculatedinaccordancewithAISI2001specificationsconsideringbending,shear,combinedbendingandshear,deflection,andapplicable testingwhenavailable.Allowableloadconsiderstheworstcaseof3and4equalspanconditions.Allowableloaddoesnotaddresswebcripplingor fasteners/supportconnectionandpanelweightisnotconsidered.3. DeflectionconsiderationislimitedbyamaximumdeflectionratioofL/180ofspan.4. Allowableloadsdonotincludea1/3stressincreaseinuplift.

GENERAL INFORMATIONATTACHMENT DETAIL

FASTENING PATTERNS

1/4"-14 x 7/8" Stitch Screw

#12-14 x 11/4" Self Driller

Field of Panel

Ends of Panel

The minimum recommended slope for PBR-Panel is 1:12. Metal Sales recommends that in all roof applications, sealants be used on all sidelaps with stitch screw 1'-0" on center.

PBR-Panel is designed to be utilized over open structural framing, but can easily be used with a solid substrate. To avoid panel distortion, use a properly aligned and uniform substructure.

PBR-Panels are available in a 11/4" rib height with a coverage width of 36".

Minimum factory cut length is 5'-0". Maximum recommended panel length is 45'-0". Longer panels require additional consideration in packaging, shipping, and erection. Please consult Metal Sales for recommendations.

The fastener selection guide should be consulted for choosing the proper fastener for specific applications. Quantity and type of fastener must meet necessary loading and code requirements.NOTE: All panels are subject to surface distortion due to improperly applied fasteners. Overdriven fasteners will cause stress and induce oil canning across the face of the panel at or near the point of attachment.

Finishes: Acrylic Coated Galvalume®, MS Colorfast45®, or various Kynar 500 (PVDF) colors.Gauges: 26ga and 24ga standard, 22ga optional

Slope

Substructure

Coverage

Length

Fasteners

Availability

Tape Sealant (roof application)

#12-14 x 11/4" Self Driller

1/4"-14 x 7/8" Stitch Screw

Tape Sealant (roof application)

#12-14 x 11/4" Self Driller

1/4"-14 x 7/8" Stitch Screw

Tape Sealant (roof application)

Page 10: R-PANEL T of onTenTs › wp-content › uploads › 2020 › 01 › ...1. Metal Roof Deck Panels* No. 26 MSG min gauge coated steel. Panels continuous over two or more spans. End laps

PRP-10 © Metal Sales Manufacturing Corporation/ Subject to change without notice/ Effective Date 9/11 800.406.7387 (Corporate Office) • www.metalsales.us.com

R-PANEL design / insTallaTion ConsideraTions

To prevent wobbling - Make sure fastener head is completely engaged in the socket. If the head does not go all the way in the socket - tap the magnet deeper into the socket to allow full head engagement. Metal chips will build up from drilling and should be removed from time to time.Protect drill point - Push only hard enough on the screw gun to engage clutch. This prevents excess friction and burn out of the drill point. Correct pressure will allow screw to drill and tap without binding.Drilling through sheet and insulation - Ease up on pressure when drilling through insulation to avoid striking the purlin or girt with the point - apply more pressure after drill point contacts purlin or girt.Drilling through purlin overlaps - Drilling through lapped purlins requires extra care. Excessive voids between purlins sometimes damages drill points and two self-drillers might be necessary to complete the operation. It is sometimes advantageous to predrill.

Recommended Tool Type - Use depth locating nose or adjustable clutch on screw gun to prevent overdrilling and strip out. Do not use impact tools or runners.Seating the washer - Apply sufficient torque to seat the washer - do not overdrive the fastener.

TOO LOOSESealing material is not visible;not enough compression to

seal properly.

CORRECTSealing material slightly vis-ible at edge of metal washer.

Assembly is watertight.

TOO TIGHTMetal washer deformed; sealing material pressed

beyond washer edge.

WO

OD

SC

RE

WS

ELF

DR

ILLE

R

FASTENER INSTALLATION TECHNIQUE

Whether over solid substrate or open structural framing, panel distortion may occur if not applied over properly aligned and uniform substructure.

The installer should check the roof deck for squareness before installing "R"-Panels. Several methods can be used to verify squareness of the structure for proper installation of the panels.

METHOD "A" - One method for checking the roof for squareness is to measure diagonally across one slope of the roof from similar points at the ridge and eave and obtain the same dimension.

METHOD "B" - The 3-4-5 triangle system may also be used. To use this system measure a point from the corner along the edge of the roof at a module of three (3). Measure a point from the same corner along another edge at a module of four (4). Then by measuring diagonally between the two points established, the dimension should be exactly a module of five (5) to have a square corner. Multiple uses of this system may be required to determine building squareness. If the endwall cannot be made square, the roof system cannot be installed as shown in these instructions.

CONDITION OF SUBSTRUCTURE

METHOD A

METHOD B4

30

30

35

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R-PANEL

R-PANEL WALL FASTENING PATTERN

design / insTallaTion ConsideraTions (ConT.)

R-Panel

1/4"-14 x 7/8" Stitch Screw (1'-0" o.c.)

Tape Sealant (roof only)

PBR-PANEL ROOF FASTENING PATTERN

PBR-Panel

1/4"-14 x 7/8" Stitch Screw (1'-0" o.c.)

Tape Sealant (roof only)

PBR-Panel Fastening Pattern - Interior

PBR-Panel Fastening Pattern - Ends

R-Panel Fastening Pattern - Interior

R-Panel Fastening Pattern - Ends

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r-Panel

R-PANEL eave deTail

sCulPTured guTTer deTail

PBR-Panel

Tape Sealant

Eave

#12-14 x 11/2" SD (see below)

1/4"-14 x 7/8" Stitch (every rib)

Tape Sealant

R-Panel Inside Closure

#12-14 x 11/2" SD (see below)

PBR-Panel

R-Panel Outside Closure

1:12 SlopeMinimum

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

PBR-Panel

Tape Sealant

Sculptured Gutter

#12-14 x 11/2" SD (see below)

1/4"-14 x 7/8" Stitch (1 per hanger)

Tape Sealant

R-Panel Inside Closure

R-Panel

R-Panel Inside Closure

1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Gutter Hanger

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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r-Panel

R-PANEL valley deTail

sCulPTured rake deTail

1:12 SlopeMinimum

PBR-Panel

Valley Plate

#12-14 x 11/2" SD (see below)

Tape Sealant

Universal Closure

3" Minimum

Valley

PBR-Panel

Tape Sealant

R-Panel Sculptured Rake

#12-14 x 11/2" SD

#1/4-14 x 7/8" Stitch (every rib)

Tape Sealant

Rake Angle

#12-14 x 11/2" SD (see below)

R-Panel

R-Panel Outside Closure

1/4"-14 x 7/8" Stitch (1'-0" o.c.)

1:12 SlopeMinimum

CL

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

r-Panel

rakewall deTail

sCulPTured high side eave deTail

1:12 SlopeMinimum

PBR-Panel

Tape Sealant

1/4"-14 x 7/8" Stitch (every rib)

Sculptured High Side Eave

#12-14 x 11/2" SD (see below)

R-Panel

R-Panel OutsideClosure

#1/4-14 x 7/8" Stitch (every rib)

R-Panel Outside Closure

Tape Sealant

Tape Sealant

PBR-Panel

Double Bead Tape SealantSculptured High Side Eave

#12-14 x 11/2" SD (see below)

Rake Angle1/4"-14 x 7/8" (1'-0" o.c.)

R-Panel Inside Closure

Tape Sealant

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

r-Panel ridge/hiP deTail

1:12 SlopeMinimum

PBR-PanelTape Sealant

R-Panel C-Closure (Optional)Tube Sealant

R-Panel Outside Closure

1/4"-14 x 7/8" Stitch (1'-0" o.c.)#12-14 x 11/2" SD (see below)

20" Ridge/Hip Cover

Hip Plate

endwall deTail

PBR-Panel

Tape SealantPitch Break

#12-14 x 11/2" SD (see below)

1/4"-14 x 7/8" Stitch (every rib)

R-Panel Inside Closure

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Outside Closure

1:12 SlopeMinimum R-Panel

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

r-Panel formed ridge deTail

universal ridge deTail

1:12 SlopeMinimum

1:12 SlopeMinimum

Universal Ridge Cover

Tape Sealant

PBR-Panel Outside Closure1/4"-14 x 7/8" Stitch (every rib)

#12-14 x 11/2" SD (see below)

Tape Sealant

1/4"-14 x 7/8" Stitch (every rib)#12-14 x 11/2" SD (see below)

PBR-Panel

R-Panel Formed Ridge Cover

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL

r-Panel ouTside Corner deTail

gravel sToP deTail

R-Panel

Tape SealantFastener (by others)

#12-14 x 11/2" SD (see below)

R-Panel Outside Closure

1/4"-14 x 7/8" Stitch (every rib)

Gravel Stop

Tape Sealant

R-Panel

R-Panel Outside Corner

1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant

1:12 SlopeMinimum

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL inside Corner

r-Panel Jamb deTail

R-Panel

R-Panel Inside Corner1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant

#12-14 x 11/2" SD (1'-0" o.c.)

R-Panel

R-Panel Jamb

Head/Jamb Cover

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R-PANEL head deTail

r-Panel base deTail

R-Panel

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Inside Closure

11/4" Base

R-Panel

Tape Sealant

#12-14 x 11/2" SD (see below)

R-Panel Inside Closure

Head/Channel

Head/Jamb Cover

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

R-Panel Fastening Pattern

#12-14 x 11/2" SD1/4"-14 x 7/8" Stitch (1'-0" o.c.)

Tape Sealant (roof only)

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R-PANEL noTes