qxf cable winding test and end parts design

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The HiLumi LHC Design Study (a sub-system of HL-LHC) is co-funded by the European Commission within the Framework Programme 7 Capacities Specific Programme, Grant Agreement 284404. QXF Cable Winding Test and End Parts Design Miao Yu Fermilab 11/15/2012

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QXF Cable Winding Test and End Parts Design. Miao Yu Fermilab 11/15/2012. IL RE Pole Preliminary Design. Based on QXF cross-section design 3 BEND program Import the output (a group of points) of BEND to CAD software Create ruling lines and the surface, and then generate the parts. - PowerPoint PPT Presentation

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Page 1: QXF Cable Winding Test and End Parts Design

The HiLumi LHC Design Study (a sub-system of HL-LHC) is co-funded by the European Commission within the Framework Programme 7 Capacities Specific Programme, Grant Agreement 284404.

QXF Cable Winding Test and End Parts Design

Miao YuFermilab

11/15/2012

Page 2: QXF Cable Winding Test and End Parts Design

IL RE Pole Preliminary Design• Based on QXF cross-section

design 3• BEND program• Import the output (a group of

points) of BEND to CAD software• Create ruling lines and the

surface, and then generate the parts

Page 3: QXF Cable Winding Test and End Parts Design

QXF Cable Winding Test Setup

Mandrel Spacer

L1 RE Pole

HQ/LHQ Winding Mandrel

• Two IL RE pole pieces (rapid prototype)• Total winding length ~0.77m

Page 4: QXF Cable Winding Test and End Parts Design

End Parts Design Plan• Once the cross-section is chosen, Fermilab will

design end parts using BEND.• Fermilab and CERN will share the parameters. • The parts will be fabricated by laser sintering.• Practice coil will be fabricated (LQXF).• The “BEND” end parts will be compared with

the “ROXIE” end parts.

Page 5: QXF Cable Winding Test and End Parts Design

Appendix: BEND input file for IL RE pole • Input file for MQXF It.#1 Inner Coil R.E. group 1 (0/6) : Oct 12, 2012• 3.698346457 !!!OD93.938mm • 2.952755906 !!!!ID75mm• 11.87476226728 !!!!outer starting angle• 15.21818009212 !!!!initial edge angle• 0.061712598 !!!!!cable mid-thickness1.5675mm• 0.65 !!!!keystone angle• 0.0 !!!rounding of corners of the cable• 0 6 !!!!number of cables on each side• 1 !!!!choose inside group A-length• 0.984251968 !!!!!!A length 25mm• N !!!do not choose the final edge angle of the guiding strip• 10 !!!estimated final edge angle

• !!!A Length Final edge angle• !!18mm 12.99• !!25mm 10.13