quarter-turn worm gear operators for chainwheel … · • 27 models up to a torque of 325,000 nm...

2
CW Series • Housing material options (carbon steel / stainless steel) • Worm wheel material option available in aluminum bronze • High temperature variant up to +200°C (+392°F) & low temperature variant up to -52°C (-61.6°F) available • Marine application (all exposed shafts and fasteners in stainless steel) • IP-67 standard enclosure (IP-68 available on request) • Chainwheel material is ductile iron and chain guard is carbon steel. Both are powder coated • Chain is in carbon steel (zinc plated) with option in stainless steel Features Description • Gearbox series designed for chainwheel operation Design based on IS-EA series and adopts all features of this series 27 models up to a torque of 325,000 Nm and F-60 mounting base • Ductile iron casing and alloy steel worm shafts • Angular contact bearings to handle high loads and higher speed • All models have optimized lengths of input shafts supported in bearings so as to minimize the cantilever load of the chain wheel, chain guard and chain • Widely used on valves for oil and gas, chemical, power, waterworks, sewage, gas pipelines, HVAC, etc. • Epoxy primer coating is standard • Top mounted / top operated version (“handwheel, chainwheel or electric actuator” to be mounted / operated from the top of the gearbox and not from the side) of AT-IS, CW and IS-EA series (all models) • Twin-shaft version available for some models of AT and AT-IS series to reduce no. of turns to close for manual operation (for models above AT-300/2/S3 and AT-300/1/S3-IS) • Stainless steel version of gearboxes available for applications in highly corrosive environments as well as food and beverage, pharmaceutical and sanitary facilities. Option available for all models of AT, AT-IS, IS-EA and CW series Gearbox options as per API 6D specifications available for torques up to 3500 Nm • Part turn 180° operated gearbox option available up to 15000 Nm Options Quarter-turn Worm Gear Operators for Chainwheel Operation

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Page 1: Quarter-turn Worm Gear Operators for Chainwheel … · • 27 models up to a torque of 325,000 Nm and F-60 mounting ... Quarter-turn Worm Gear Operators for ... CLOSE PERFORMANCE

CW Series

• Housing material options (carbon steel / stainless steel)• Worm wheel material option available in aluminum bronze• High temperature variant up to +200°C (+392°F) & low

temperature variant up to -52°C (-61.6°F) available• Marine application (all exposed shafts and fasteners in

stainless steel) • IP-67 standard enclosure (IP-68 available on request)• Chainwheel material is ductile iron and chain guard is carbon

steel. Both are powder coated• Chain is in carbon steel (zinc plated) with option in stainless

steel

FeaturesDescription

• Gearbox series designed for chainwheel operation• Design based on IS-EA series and adopts all features of this

series• 27 models up to a torque of 325,000 Nm and F-60 mounting

base• Ductile iron casing and alloy steel worm shafts• Angular contact bearings to handle high loads and higher speed• All models have optimized lengths of input shafts supported

in bearings so as to minimize the cantilever load of the chain wheel, chain guard and chain

• Widely used on valves for oil and gas, chemical, power, waterworks, sewage, gas pipelines, HVAC, etc.

• Epoxy primer coating is standard

• Top mounted / top operated version (“handwheel, chainwheel or electric actuator” to be mounted / operated from the top of the gearbox and not from the side) of AT-IS, CW and IS-EA series (all models)

• Twin-shaft version available for some models of AT and AT-IS series to reduce no. of turns to close for manual operation (for models above AT-300/2/S3 and AT-300/1/S3-IS)

• Stainless steel version of gearboxes available for applications in highly corrosive environments as well as food and beverage, pharmaceutical and sanitary facilities. Option available for all models of AT, AT-IS, IS-EA and CW series

• Gearbox options as per API 6D specifications available for torques up to 3500 Nm• Part turn 180° operated gearbox option available up to 15000 Nm

Options

Quarter-turn Worm Gear Operators for Chainwheel Operation

Page 2: Quarter-turn Worm Gear Operators for Chainwheel … · • 27 models up to a torque of 325,000 Nm and F-60 mounting ... Quarter-turn Worm Gear Operators for ... CLOSE PERFORMANCE

Note: Refer to Figure (1) for Models up to “AT-90-CW” Refer to Figure (2) for Models above “AT-90-CW”

Sr. No. Description Material US Standard IS Standard1 Housing Ductile Iron ASTM A536 60-40-18 SG 400/122 Top Cover Ductile Iron ASTM A536 60-40-18 SG 400/123 Worm Wheel Ductile Iron ASTM A70-50 05 SGI 500/74 Input Shaft Carbon steel ASTM A576 1045 45C85 Worm Carbon steel ASTM A576 1045 45C86 Spur Housing Ductile Iron ASTM A536 60-40-18 SG 400/127 Spur Cover Ductile Iron ASTM A536 60-40-18 SG 400/128 Spur Pinion Carbon steel ASTM A322 4140 40Cr4Mo39 Spur Gear Carbon steel ASTM A322 4140 40Cr4Mo3

10 Thrust Bearing Special steel ASTM a295 52100 -11 Chain Wheel Ductile Iron ASTM A536 60-40-18 SG 400/1212 Chain Guard Alloy steel - IS 206213 ‘O’ Ring NBR (Buna-N) NBR (Buna-N) Nitrile

Model

Rated Output Torque

(Nm)

Mech. Advantage

±10%Ratio

Turns To

Close

ISO 5211 Mounting

Max. Drive Bore

Approx. Unit

Weight (Kg)

Ød A B C D E F G H J K

AT 20-CW 250 8 33:1 8.25 F05,F07 20 3.2 18 56.5 110 82 92 36 90 26 40 6" 112AT 25-CW 500 10 40:1 10 F07,F10 30 5.5 18 69 136 98 105 54 108 35 48.5 9" 130AT 30-CW 700 10 40:1 10 F10,F12 32 7 20 80 143 95 112 45 128 39 51 12" 160AT 40-CW 1000 11 44:1 11 F10,F12,F14 45 10.5 20 93 176 116 120 70 140 47 51 12" 160AT 50-CW 1500 12.5 48:1 12 F10,F12,F14,F16 50 12.2 20 88 198 138 139 81 168 44.5 51 15" 160AT 60-CW 2000 14 60:1 15 F10,F12,F14,F16 50 15 20 92 214 156 135 85 176 46 51 15" 160

AT 70-CW 3500 18.25 73:1 18.25F14,F16

8038

25 118 265 268 165 85250

62 55 20" 195F25 40 300

AT 80-CW 2800 20 80:1 20F12,F14,F16 60 32.5

25 122 245 207 168 83.5244

64 55 20" 195F25 80 35.5 300

AT 90-CW 4000 22.5 90:1 22.5 F16,F25 90 60.5 25 133 305 268 197 100 342 78 57 24" 250

AT 80/1/S1-CW 4500 58 264:1 66F12,F14,F16 60 40

25122.5

245 232 280 84244

64 55 20" 195F25 80 43 119.5 300

AT 70/3/S1-CW 6000 65 292:1 73F14,F16

8046.5

25 113 268 206 278 85 300 62 55 20" 195F25 49

AT 90/1/S1-CW 8000 70 300:1 75 F16,F25 90 72 25 133 305 268 310 100 340 78 57 24" 250AT 100/1/S1-CW 10000 70 300:1 75 F25, F30 100 82 25 151 348 263 307 110 377 76 57 24" 250AT 150/1/S2-CW 15000 100 450:1 112.5 F25, F30 100 92 25 151 348 263 342 110 377 76 57 24" 250AT 250/2/S2-CW 22500 120 456:1 114 F25, F30, F35 110 145 25 157 424 334 380 133 469 88 57 24" 250AT 350/2/S3-CW 30000 253 1114:1 278.5 F25, F30, F35 150 165 25 157 424 334 422 133 469 88 57 24" 250AT 450/2/S3-CW 40000 270 1175:1 293.75 F30, F35,F40 150 292 25 200 608 425 466 162 592 100 57 24" 250AT 500/1/S3-CW 50000 287 1261:1 315.25 F30, F35,F40 150 380 25 203 650 595 550 199 706 103 57 24" 250

AT 600/1/S3.5-CW 60000 340 1545:1 386.25 F30, F35,F40 150 425 25 203 650 595 612 199 706 103 57 24" 250AT 750/1/S4-CW 75000 400 1826:1 456.5 F40,F48 200 450 25 203 650 595 647 199 706 103 57 24" 250

AT 1000/1/S4-CW 100000 600 2635:1 658.75 F40,F48 200 460 25 203 650 595 647 199 706 103 57 24" 250

Contact us at [email protected]

Quarter-turn Worm Gear Operators for Chainwheel Operation

Figure 1

CLO

SE

PERFORMANCE SPECIFICATIONS OF QUARTER TURN GEAR OPERATORS

CBA

RATEDOUTPUTTORQUE (Nm)

AMEYAMODEL

APPROX

WEIGHTISO 5211

MOUNTINGMAX.

DRIVEBORE

1

3

4

EDØd

A

B

CD

H

FIG (1) FIG (2)

REFER FIG (1) FOR MODELS UPTO AT 90-CW REFER FIG (2) FOR MODELS ABOVE AT 90-CW

E

F

Ød

UNIT

OP

F

OP

CLO

SE

C

B

A

E

9

F

10

D

Ød

7 8

H

MECH.ADVAN-TAGE±10%

RATIOTURNS

TOCLOSE (Kg)

G

5

G

G

H

ABG C E

HDF

A

B

B

A

45°45°

45°

VIEM FROM TOPAT CLOSE POSITION

2

6

TRANSMISSIONSPUNE 411 023

MEYA(CHAIN WHEEL OPERATED-CW SERIES)

J

J

ØJ

K K

K

JOB DESCRIPTION MATERIAL

1SR. NO. STANDARD

THRUST BEARINGSPUR GEARSPUR PINIONSPUR COVER

SPUR HOUSINGWORM

INPUT SHAFTSEGMENT

COVERHOUSING

CHAIN WHEEL

CHAIN GUARD

STDEn19En19

FG 200FG 200

En8 / 20MnCr5En8 / En19

S.G.IRON 500/7FG 200FG 200

-C55C55

IS 210IS 210

45C8/20MnCr145C8/C55IS 1865IS 210IS 210

23456789101112

1112

1112 CHAIN LENGTH

(AS PERCUSTOMER REQ)

CHAIN LENGTH (AS PERCUSTOMER REQ)

SGI 60-40-18 ASTM A536

CARBON STEEL IS 1239F25

58

18.25

4500

3500

60

80

AT 80/1/S1-CW

AT 70-CWF14,F16

18.2538

66F12,F14,F16 40

100 8270 75 F25, F3010000AT 100/1/S1-CW

708000 90AT 90/1/S1-CW 75 F16,F25 72

110 145120 114 F25, F30, F3522500AT 250/2/S2-CW

150 380287 315.25 F30, F35,F4050000AT 500/1/S3-CW

25330000 150AT 350/2/S3-CW 278.5 F25, F30, F35 165

200 460600 658.75 F40,F48100000AT 1000/1/S4-CW

40075000 200AT 750/1/S4-CW 456.5 F40,F48 450

F25

F25

8046.5

65 73F14,F16

6000AT 70/3/S1-CW

203

203

203

650 595

650 595

650 595

647

647

550

199

199

199

157

157

151133

424

424

348305

334

334

263

268

422

380

307

310

133

133

110

100

113 268 206 278 85

80

122.5245 232 280 84

118 265 268 85165

706

706

706

469

469

377

340

300

250

40

43

49

73:1

264:1

300:1

300:1

456:1

1261:1

1114:1

2635:1

1826:1

292:1

103

103

103

88

88

76

78

62

64

62

244

300

300

119.5

20"

20"

20"

24"

24"

24"

24"

24"

24"

24"

195

250

195

195

250

250

250

250

250

250

55

57

55

55

57

57

57

57

57

57

25

25

25

25

25

25

25

25

2525

AT 20-CW

AT 25-CW

AT 30-CW

AT 40-CW

AT 50-CW

AT 60-CW

AT 80-CW

AT 90-CW

250

500

700

1000

1500

2000

AT 150/1/S2-CW

2800

4000

AT 450/2/S3-CW

15000

40000

AT 600/1/S3.5-CW 60000

450:1

1175:1

1545:1

90:1

80:1

60:1

48:1

44:1

40:1

40:1

33:1

16

14

12

10

10

8.25

20

22.5

100

270

340

15

12

11

10

10

8.25

20

22.5

112.5

293.75

386.25

60F12,F14,F16 32.5F25 80 35.5

F10,F12,F14,F16

F10,F12,F14

F10,F12

F07,F10

F05,F07

F10,F12,F14,F16

F16,F25

F25, F30

F30, F35,F40

F30, F35,F40

150

150

100

90

50

50

45

32

30

20

15

12.2

10.5

7

5.5

3.2

92

425

292

25

25

25 24"

24"

24"

24"

20"

15"

15"

12"

9"

6"

250

250

250

250

195

112

20

20

20

20

18

18

25

56.5 110 82 92 36 90 26 40

13069 136 98 105 54 108 35 48.5

12" 16080 143 95 112 45 128 39 51

16093 176 116 120 70 140 47 51

16088 198 138 139 81 168 44.5 51

16092 214 156 135 85 176 46 51

25 122 245 207 83.5168244

64300

55

133 305 268 100197 78 5734260.5

151 348 263 342 110 377 76 57

203 650 595 612 199 706 103 57

200 608 425 466 162 592 100 57

C04 A137 0101

REF.NO:-

REV.NO:-

FOR FIG (2)

FOR FIG (1)

REV DTMODIFICATIONREV NO

00 18-11-2014

01 5-3-2015CHANWHEEL 20"& 24 " MATL CHANGED

Figure 2

CLO

SE

PERFORMANCE SPECIFICATIONS OF QUARTER TURN GEAR OPERATORS

CBA

RATEDOUTPUTTORQUE (Nm)

AMEYAMODEL

APPROX

WEIGHTISO 5211

MOUNTINGMAX.

DRIVEBORE

1

3

4

EDØd

A

B

CD

H

FIG (1) FIG (2)

REFER FIG (1) FOR MODELS UPTO AT 90-CW REFER FIG (2) FOR MODELS ABOVE AT 90-CW

E

F

Ød

UNIT

OP

F

OP

CLO

SE

C

B

A

E

9

F

10

D

Ød

7 8

H

MECH.ADVAN-TAGE±10%

RATIOTURNS

TOCLOSE (Kg)

G

5

G

G

H

ABG C E

HDF

A

B

B

A45°

45°45°

VIEM FROM TOPAT CLOSE POSITION

2

6

TRANSMISSIONSPUNE 411 023

MEYA(CHAIN WHEEL OPERATED-CW SERIES)

J

J

ØJ

K K

K

JOB DESCRIPTION MATERIAL

1SR. NO. STANDARD

THRUST BEARINGSPUR GEARSPUR PINIONSPUR COVER

SPUR HOUSINGWORM

INPUT SHAFTSEGMENT

COVERHOUSING

CHAIN WHEEL

CHAIN GUARD

STDEn19En19

FG 200FG 200

En8 / 20MnCr5En8 / En19

S.G.IRON 500/7FG 200FG 200

-C55C55

IS 210IS 210

45C8/20MnCr145C8/C55IS 1865IS 210IS 210

23456789101112

1112

1112 CHAIN LENGTH

(AS PERCUSTOMER REQ)

CHAIN LENGTH (AS PERCUSTOMER REQ)

SGI 60-40-18 ASTM A536

CARBON STEEL IS 1239F25

58

18.25

4500

3500

60

80

AT 80/1/S1-CW

AT 70-CWF14,F16

18.2538

66F12,F14,F16 40

100 8270 75 F25, F3010000AT 100/1/S1-CW

708000 90AT 90/1/S1-CW 75 F16,F25 72

110 145120 114 F25, F30, F3522500AT 250/2/S2-CW

150 380287 315.25 F30, F35,F4050000AT 500/1/S3-CW

25330000 150AT 350/2/S3-CW 278.5 F25, F30, F35 165

200 460600 658.75 F40,F48100000AT 1000/1/S4-CW

40075000 200AT 750/1/S4-CW 456.5 F40,F48 450

F25

F25

8046.5

65 73F14,F16

6000AT 70/3/S1-CW

203

203

203

650 595

650 595

650 595

647

647

550

199

199

199

157

157

151133

424

424

348305

334

334

263

268

422

380

307

310

133

133

110

100

113 268 206 278 85

80

122.5245 232 280 84

118 265 268 85165

706

706

706

469

469

377

340

300

250

40

43

49

73:1

264:1

300:1

300:1

456:1

1261:1

1114:1

2635:1

1826:1

292:1

103

103

103

88

88

76

78

62

64

62

244

300

300

119.5

20"

20"

20"

24"

24"

24"

24"

24"

24"

24"

195

250

195

195

250

250

250

250

250

250

55

57

55

55

57

57

57

57

57

57

25

25

25

25

25

25

25

25

2525

AT 20-CW

AT 25-CW

AT 30-CW

AT 40-CW

AT 50-CW

AT 60-CW

AT 80-CW

AT 90-CW

250

500

700

1000

1500

2000

AT 150/1/S2-CW

2800

4000

AT 450/2/S3-CW

15000

40000

AT 600/1/S3.5-CW 60000

450:1

1175:1

1545:1

90:1

80:1

60:1

48:1

44:1

40:1

40:1

33:1

16

14

12

10

10

8.25

20

22.5

100

270

340

15

12

11

10

10

8.25

20

22.5

112.5

293.75

386.25

60F12,F14,F16 32.5F25 80 35.5

F10,F12,F14,F16

F10,F12,F14

F10,F12

F07,F10

F05,F07

F10,F12,F14,F16

F16,F25

F25, F30

F30, F35,F40

F30, F35,F40

150

150

100

90

50

50

45

32

30

20

15

12.2

10.5

7

5.5

3.2

92

425

292

25

25

25 24"

24"

24"

24"

20"

15"

15"

12"

9"

6"

250

250

250

250

195

112

20

20

20

20

18

18

25

56.5 110 82 92 36 90 26 40

13069 136 98 105 54 108 35 48.5

12" 16080 143 95 112 45 128 39 51

16093 176 116 120 70 140 47 51

16088 198 138 139 81 168 44.5 51

16092 214 156 135 85 176 46 51

25 122 245 207 83.5168244

64300

55

133 305 268 100197 78 5734260.5

151 348 263 342 110 377 76 57

203 650 595 612 199 706 103 57

200 608 425 466 162 592 100 57

C04 A137 0101

REF.NO:-

REV.NO:-

FOR FIG (2)

FOR FIG (1)

REV DTMODIFICATIONREV NO

00 18-11-2014

01 5-3-2015CHANWHEEL 20"& 24 " MATL CHANGED

View From Top At Close Position

CLO

SE

PERFORMANCE SPECIFICATIONS OF QUARTER TURN GEAR OPERATORS

CBA

RATEDOUTPUTTORQUE (Nm)

AMEYAMODEL

APPROX

WEIGHTISO 5211

MOUNTINGMAX.

DRIVEBORE

1

3

4

EDØd

A

B

CD

H

FIG (1) FIG (2)

REFER FIG (1) FOR MODELS UPTO AT 90-CW REFER FIG (2) FOR MODELS ABOVE AT 90-CW

E

F

Ød

UNIT

OP

F

OP

CLO

SE

C

B

A

E

9

F

10

D

Ød

7 8

H

MECH.ADVAN-TAGE±10%

RATIOTURNS

TOCLOSE (Kg)

G

5

G

G

H

ABG C E

HDF

A

B

B

A

45°45°

45°

VIEM FROM TOPAT CLOSE POSITION

2

6

TRANSMISSIONSPUNE 411 023

MEYA(CHAIN WHEEL OPERATED-CW SERIES)

J

J

ØJ

K K

K

JOB DESCRIPTION MATERIAL

1SR. NO. STANDARD

THRUST BEARINGSPUR GEARSPUR PINIONSPUR COVER

SPUR HOUSINGWORM

INPUT SHAFTSEGMENT

COVERHOUSING

CHAIN WHEEL

CHAIN GUARD

STDEn19En19

FG 200FG 200

En8 / 20MnCr5En8 / En19

S.G.IRON 500/7FG 200FG 200

-C55C55

IS 210IS 210

45C8/20MnCr145C8/C55IS 1865IS 210IS 210

23456789101112

1112

1112 CHAIN LENGTH

(AS PERCUSTOMER REQ)

CHAIN LENGTH (AS PERCUSTOMER REQ)

SGI 60-40-18 ASTM A536

CARBON STEEL IS 1239F25

58

18.25

4500

3500

60

80

AT 80/1/S1-CW

AT 70-CWF14,F16

18.2538

66F12,F14,F16 40

100 8270 75 F25, F3010000AT 100/1/S1-CW

708000 90AT 90/1/S1-CW 75 F16,F25 72

110 145120 114 F25, F30, F3522500AT 250/2/S2-CW

150 380287 315.25 F30, F35,F4050000AT 500/1/S3-CW

25330000 150AT 350/2/S3-CW 278.5 F25, F30, F35 165

200 460600 658.75 F40,F48100000AT 1000/1/S4-CW

40075000 200AT 750/1/S4-CW 456.5 F40,F48 450

F25

F25

8046.5

65 73F14,F16

6000AT 70/3/S1-CW

203

203

203

650 595

650 595

650 595

647

647

550

199

199

199

157

157

151133

424

424

348305

334

334

263

268

422

380

307

310

133

133

110

100

113 268 206 278 85

80

122.5245 232 280 84

118 265 268 85165

706

706

706

469

469

377

340

300

250

40

43

49

73:1

264:1

300:1

300:1

456:1

1261:1

1114:1

2635:1

1826:1

292:1

103

103

103

88

88

76

78

62

64

62

244

300

300

119.5

20"

20"

20"

24"

24"

24"

24"

24"

24"

24"

195

250

195

195

250

250

250

250

250

250

55

57

55

55

57

57

57

57

57

57

25

25

25

25

25

25

25

25

2525

AT 20-CW

AT 25-CW

AT 30-CW

AT 40-CW

AT 50-CW

AT 60-CW

AT 80-CW

AT 90-CW

250

500

700

1000

1500

2000

AT 150/1/S2-CW

2800

4000

AT 450/2/S3-CW

15000

40000

AT 600/1/S3.5-CW 60000

450:1

1175:1

1545:1

90:1

80:1

60:1

48:1

44:1

40:1

40:1

33:1

16

14

12

10

10

8.25

20

22.5

100

270

340

15

12

11

10

10

8.25

20

22.5

112.5

293.75

386.25

60F12,F14,F16 32.5F25 80 35.5

F10,F12,F14,F16

F10,F12,F14

F10,F12

F07,F10

F05,F07

F10,F12,F14,F16

F16,F25

F25, F30

F30, F35,F40

F30, F35,F40

150

150

100

90

50

50

45

32

30

20

15

12.2

10.5

7

5.5

3.2

92

425

292

25

25

25 24"

24"

24"

24"

20"

15"

15"

12"

9"

6"

250

250

250

250

195

112

20

20

20

20

18

18

25

56.5 110 82 92 36 90 26 40

13069 136 98 105 54 108 35 48.5

12" 16080 143 95 112 45 128 39 51

16093 176 116 120 70 140 47 51

16088 198 138 139 81 168 44.5 51

16092 214 156 135 85 176 46 51

25 122 245 207 83.5168244

64300

55

133 305 268 100197 78 5734260.5

151 348 263 342 110 377 76 57

203 650 595 612 199 706 103 57

200 608 425 466 162 592 100 57

C04 A137 0101

REF.NO:-

REV.NO:-

FOR FIG (2)

FOR FIG (1)

REV DTMODIFICATIONREV NO

00 18-11-2014

01 5-3-2015CHANWHEEL 20"& 24 " MATL CHANGED

CLO

SE

PERFORMANCE SPECIFICATIONS OF QUARTER TURN GEAR OPERATORS

CBA

RATEDOUTPUTTORQUE (Nm)

AMEYAMODEL

APPROX

WEIGHTISO 5211

MOUNTINGMAX.

DRIVEBORE

1

3

4

EDØd

A

B

CD

H

FIG (1) FIG (2)

REFER FIG (1) FOR MODELS UPTO AT 90-CW REFER FIG (2) FOR MODELS ABOVE AT 90-CW

E

F

Ød

UNIT

OP

F

OP

CLO

SEC

B

A

E

9

F

10

D

Ød

7 8

H

MECH.ADVAN-TAGE±10%

RATIOTURNS

TOCLOSE (Kg)

G

5

G

G

H

ABG C E

HDF

A

B

B

A

45°45°

45°

VIEM FROM TOPAT CLOSE POSITION

2

6

TRANSMISSIONSPUNE 411 023

MEYA(CHAIN WHEEL OPERATED-CW SERIES)

J

J

ØJ

K K

K

JOB DESCRIPTION MATERIAL

1SR. NO. STANDARD

THRUST BEARINGSPUR GEARSPUR PINIONSPUR COVER

SPUR HOUSINGWORM

INPUT SHAFTSEGMENT

COVERHOUSING

CHAIN WHEEL

CHAIN GUARD

STDEn19En19

FG 200FG 200

En8 / 20MnCr5En8 / En19

S.G.IRON 500/7FG 200FG 200

-C55C55

IS 210IS 210

45C8/20MnCr145C8/C55IS 1865IS 210IS 210

23456789101112

1112

1112 CHAIN LENGTH

(AS PERCUSTOMER REQ)

CHAIN LENGTH (AS PERCUSTOMER REQ)

SGI 60-40-18 ASTM A536

CARBON STEEL IS 1239F25

58

18.25

4500

3500

60

80

AT 80/1/S1-CW

AT 70-CWF14,F16

18.2538

66F12,F14,F16 40

100 8270 75 F25, F3010000AT 100/1/S1-CW

708000 90AT 90/1/S1-CW 75 F16,F25 72

110 145120 114 F25, F30, F3522500AT 250/2/S2-CW

150 380287 315.25 F30, F35,F4050000AT 500/1/S3-CW

25330000 150AT 350/2/S3-CW 278.5 F25, F30, F35 165

200 460600 658.75 F40,F48100000AT 1000/1/S4-CW

40075000 200AT 750/1/S4-CW 456.5 F40,F48 450

F25

F25

8046.5

65 73F14,F16

6000AT 70/3/S1-CW

203

203

203

650 595

650 595

650 595

647

647

550

199

199

199

157

157

151133

424

424

348305

334

334

263

268

422

380

307

310

133

133

110

100

113 268 206 278 85

80

122.5245 232 280 84

118 265 268 85165

706

706

706

469

469

377

340

300

250

40

43

49

73:1

264:1

300:1

300:1

456:1

1261:1

1114:1

2635:1

1826:1

292:1

103

103

103

88

88

76

78

62

64

62

244

300

300

119.5

20"

20"

20"

24"

24"

24"

24"

24"

24"

24"

195

250

195

195

250

250

250

250

250

250

55

57

55

55

57

57

57

57

57

57

25

25

25

25

25

25

25

25

2525

AT 20-CW

AT 25-CW

AT 30-CW

AT 40-CW

AT 50-CW

AT 60-CW

AT 80-CW

AT 90-CW

250

500

700

1000

1500

2000

AT 150/1/S2-CW

2800

4000

AT 450/2/S3-CW

15000

40000

AT 600/1/S3.5-CW 60000

450:1

1175:1

1545:1

90:1

80:1

60:1

48:1

44:1

40:1

40:1

33:1

16

14

12

10

10

8.25

20

22.5

100

270

340

15

12

11

10

10

8.25

20

22.5

112.5

293.75

386.25

60F12,F14,F16 32.5F25 80 35.5

F10,F12,F14,F16

F10,F12,F14

F10,F12

F07,F10

F05,F07

F10,F12,F14,F16

F16,F25

F25, F30

F30, F35,F40

F30, F35,F40

150

150

100

90

50

50

45

32

30

20

15

12.2

10.5

7

5.5

3.2

92

425

292

25

25

25 24"

24"

24"

24"

20"

15"

15"

12"

9"

6"

250

250

250

250

195

112

20

20

20

20

18

18

25

56.5 110 82 92 36 90 26 40

13069 136 98 105 54 108 35 48.5

12" 16080 143 95 112 45 128 39 51

16093 176 116 120 70 140 47 51

16088 198 138 139 81 168 44.5 51

16092 214 156 135 85 176 46 51

25 122 245 207 83.5168244

64300

55

133 305 268 100197 78 5734260.5

151 348 263 342 110 377 76 57

203 650 595 612 199 706 103 57

200 608 425 466 162 592 100 57

C04 A137 0101

REF.NO:-

REV.NO:-

FOR FIG (2)

FOR FIG (1)

REV DTMODIFICATIONREV NO

00 18-11-2014

01 5-3-2015CHANWHEEL 20"& 24 " MATL CHANGED

CLO

SE

PERFORMANCE SPECIFICATIONS OF QUARTER TURN GEAR OPERATORS

CBA

RATEDOUTPUTTORQUE (Nm)

AMEYAMODEL

APPROX

WEIGHTISO 5211

MOUNTINGMAX.

DRIVEBORE

1

3

4

EDØd

A

B

CD

H

FIG (1) FIG (2)

REFER FIG (1) FOR MODELS UPTO AT 90-CW REFER FIG (2) FOR MODELS ABOVE AT 90-CW

E

F

Ød

UNIT

OP

F

OP

CLO

SE

C

B

A

E

9

F

10

D

Ød

7 8

H

MECH.ADVAN-TAGE±10%

RATIOTURNS

TOCLOSE (Kg)

G

5

G

G

H

ABG C E

HDF

A

B

B

A

45°45°

45°

VIEM FROM TOPAT CLOSE POSITION

2

6

TRANSMISSIONSPUNE 411 023

MEYA(CHAIN WHEEL OPERATED-CW SERIES)

J

J

ØJ

K K

K

JOB DESCRIPTION MATERIAL

1SR. NO. STANDARD

THRUST BEARINGSPUR GEARSPUR PINIONSPUR COVER

SPUR HOUSINGWORM

INPUT SHAFTSEGMENT

COVERHOUSING

CHAIN WHEEL

CHAIN GUARD

STDEn19En19

FG 200FG 200

En8 / 20MnCr5En8 / En19

S.G.IRON 500/7FG 200FG 200

-C55C55

IS 210IS 210

45C8/20MnCr145C8/C55IS 1865IS 210IS 210

23456789101112

1112

1112 CHAIN LENGTH

(AS PERCUSTOMER REQ)

CHAIN LENGTH (AS PERCUSTOMER REQ)

SGI 60-40-18 ASTM A536

CARBON STEEL IS 1239F25

58

18.25

4500

3500

60

80

AT 80/1/S1-CW

AT 70-CWF14,F16

18.2538

66F12,F14,F16 40

100 8270 75 F25, F3010000AT 100/1/S1-CW

708000 90AT 90/1/S1-CW 75 F16,F25 72

110 145120 114 F25, F30, F3522500AT 250/2/S2-CW

150 380287 315.25 F30, F35,F4050000AT 500/1/S3-CW

25330000 150AT 350/2/S3-CW 278.5 F25, F30, F35 165

200 460600 658.75 F40,F48100000AT 1000/1/S4-CW

40075000 200AT 750/1/S4-CW 456.5 F40,F48 450

F25

F25

8046.5

65 73F14,F16

6000AT 70/3/S1-CW

203

203

203

650 595

650 595

650 595

647

647

550

199

199

199

157

157

151133

424

424

348305

334

334

263

268

422

380

307

310

133

133

110

100

113 268 206 278 85

80

122.5245 232 280 84

118 265 268 85165

706

706

706

469

469

377

340

300

250

40

43

49

73:1

264:1

300:1

300:1

456:1

1261:1

1114:1

2635:1

1826:1

292:1

103

103

103

88

88

76

78

62

64

62

244

300

300

119.5

20"

20"

20"

24"

24"

24"

24"

24"

24"

24"

195

250

195

195

250

250

250

250

250

250

55

57

55

55

57

57

57

57

57

57

25

25

25

25

25

25

25

25

2525

AT 20-CW

AT 25-CW

AT 30-CW

AT 40-CW

AT 50-CW

AT 60-CW

AT 80-CW

AT 90-CW

250

500

700

1000

1500

2000

AT 150/1/S2-CW

2800

4000

AT 450/2/S3-CW

15000

40000

AT 600/1/S3.5-CW 60000

450:1

1175:1

1545:1

90:1

80:1

60:1

48:1

44:1

40:1

40:1

33:1

16

14

12

10

10

8.25

20

22.5

100

270

340

15

12

11

10

10

8.25

20

22.5

112.5

293.75

386.25

60F12,F14,F16 32.5F25 80 35.5

F10,F12,F14,F16

F10,F12,F14

F10,F12

F07,F10

F05,F07

F10,F12,F14,F16

F16,F25

F25, F30

F30, F35,F40

F30, F35,F40

150

150

100

90

50

50

45

32

30

20

15

12.2

10.5

7

5.5

3.2

92

425

292

25

25

25 24"

24"

24"

24"

20"

15"

15"

12"

9"

6"

250

250

250

250

195

112

20

20

20

20

18

18

25

56.5 110 82 92 36 90 26 40

13069 136 98 105 54 108 35 48.5

12" 16080 143 95 112 45 128 39 51

16093 176 116 120 70 140 47 51

16088 198 138 139 81 168 44.5 51

16092 214 156 135 85 176 46 51

25 122 245 207 83.5168244

64300

55

133 305 268 100197 78 5734260.5

151 348 263 342 110 377 76 57

203 650 595 612 199 706 103 57

200 608 425 466 162 592 100 57

C04 A137 0101

REF.NO:-

REV.NO:-

FOR FIG (2)

FOR FIG (1)

REV DTMODIFICATIONREV NO

00 18-11-2014

01 5-3-2015CHANWHEEL 20"& 24 " MATL CHANGED