quality measurements using nir/mir spectroscopy: a rotten apple could turn your product into a lemon

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A rotten apple could turn your product into a Lemon NIR/MIR Spectroscopy Focusing on Inline Use

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Light interacts with a product's organic molecules causing variations in light absorption. The transmitted or reflected light can be measured with a spectrometer and the resultant spectral signature used to qualify or quantify properties of the product. The discussion will include - how light interacts with molecules, characteristics of the different electromagnetic spectral bands, in-line hardware required to collect light, and fundamentals of chemometrics. Presenter -- Gary Brown Gary Brown is one of the principle engineers with Australian Innovative Engineering and has spent the last 12+ years developing in-line instrumentation using NIR spectroscopy to measure properties of fresh fruit. He is now concentrating his efforts in applying the technology for in-line product authentication for the food and pharmaceutical industries.

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Page 1: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

A rotten apple could turn your product into a Lemon

NIR/MIR Spectroscopy

Focusing on Inline Use

Page 2: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

The Spectrum

Region Wavelength Wavenumbers (cm-1) Frequencies (Hz)

Near UV 200 to 350 nm

Vis 400 to 700 nm Xx to 12800

NIR 700 to 2500 nm 12800 to 4000 3.8x1014 to 1.2x1014

Mid IR 2.5 to 50 um 4000 to 200

Far IR 50 to 100 um 200 to 10

Page 3: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

How light is used

Page 4: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

How light is used

Page 5: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Glucose Water Spectra

Page 6: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Regions

• Near UV – electronic transitions of the energetic levels of valence orbitals, absorption of peptidic bonds in proteins, and aromatic amino acids.

• Vis – electronic transitions occur in molecules with large numbers of conjugated double bonds. i.e. carotenoids, chlorophylls, and porphyrins.

Page 7: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Regions cont…..

• NIR – first spectral region exhibiting absorption bands related to molecule vibrations, widely used for composition analysis of food products.

• MIR – main region of vibrational spectroscopy. This region retains information allowing organic molecules such as proteins, polysaccharides, and lipids to be characterized.

Page 8: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Molecular spectroscopy

• Analysis and quantification of molecular responses to introduced radiation.

• Energy exchange occurs between the radiation energy and the energy contained within the molecule.

Page 9: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Molecular spectroscopy…………….

See Wiki for live example

Page 10: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Molecular Groups

• Sensitive to molecules containing C-H, O-H, and NH bonds.

• Interact with NIR portion of spectrum• Starch and sugars (C-H)• Alcohols, moisture and acids (O-H)• Protein (N-H)

Page 11: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

MIR versus NIR

• MIR absorption fundamental vibration energies in the mid-IR part of the electromagnetic spectrum.

• NIR absorption overtones 1st, 2nd, and 3rd and combinations of CH, NH, and OH vibrations occur in the near-IR part of the electromagnetic spectrum.

Page 12: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR overtones and combinations

Page 13: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR region

Page 14: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Beers Law = € ℓ c

BEER-LAMBERT, LAMBERT-BEER, BEER-LAMBERT-BOUQUER.

Page 15: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Beers Law …………

Absorbance = € ℓ c

€ = molar absorptivity, ℓ = path length, and c = concentration.

Page 16: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

The Beer’s not perfect

Deviates because• Particle scatter• Interferents, minute contaminants• Molecular interactions• Changes in refractive index• Stray light• Changes in sample size/path length.

Page 17: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Better Beer

Corrected by (data preprocessing)• MSC (multiplicative scatter correction)• SNV (standard normal variate correction) and

normalization• Baseline correction• Differentiation (Savitzky-Golay)

Page 18: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Collection of Spectra

Page 19: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Diffuse Reflection

Page 20: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Interactance

Page 21: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Beers Law …………again

Absorbance = log10 ( Iref/I )= € ℓ c

Iref = intensity of source light

I = intensity of light through sample

€ = molar absorptivity, ℓ = path length, and c = concentration.

Page 22: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

How to measure

Page 23: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Wavelength Selection

Filters• Optical interference

(rotating disk with 9 x filter)• Optical Tunable Filters (AOTF)• Liquid crystal tunable filters (LCTF)

Page 24: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Wavelength Selection………..

Monochromator• Disperses light with a wide range of

wavelengths into monochromatic light at a different wavelength. (Rotating diffraction grating or interferometer).

• Classified as pre and post dispersive

Page 25: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Wavelength Selection………..Diffraction Grating

Page 26: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR region detectors

Material Range (cm-1) Wavelength Unit Wavelength UnitSilicon 16700-

9000599 nm 1111 nm

InGaAs (Indium Gallium Arsenide)

12000-6000

833 nm 1667 nm

PbSe (Lead Selenide) 11000-2000

909 nm 5000 nm

MCT (Mercury Cadmium Telluride)

117000-400

85 nm 25000 nm

DTGS (Deuterated triglycine sulfate)

12000-350 833 nm 28571 nm

Page 27: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

MIR region detectors

Material Range (cm-1) Wavelength Unit Wavelength Unit

DTGS / KBr 12000-350 833 nm 29 umDTGS / Csl 6400-200 1563 nm 50 um

MCT 11700-400 855 nm 25 umPhotoacoustic 10000-400 1000 nm 25 um

DTGS – thermo capacitive device, inexpensive but have low sensitivity and slow in response.MCT – semiconductor where IR radiation causes changes in electron conduction. Faster and more sensitive (higher SNR) than DTGS, but need to be cooled and have narrow bandwidth.KBr – Potassium Bromide, Csl

Page 28: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Transmission of Light

Page 29: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Transmission of Light……………….

Page 30: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Dispersive Spectrometer

Grating-based dispersive spectrometer• Low Cost ($1500 to $15k)• Fast spectrum acquisition (<10msec)• Silicone or InGaAs ( 300nm to 2.5um)• External trigger for inline use• Miniature models available• Hand Held units available• Electronic cooling down to -10 deg C.

Page 31: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Dispersive Spectrometer

Page 32: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

FT-NIRPreferred method for food composition and

quality, why –• Quick spectrum acquisition (< 0.5 sec)• User friendly easy to use Chemometrics

packages• Inline usable via fiber optics• Stable and repeatable results• Superior sensitivity

Page 33: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

FT-NIR…………….

Page 34: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

FT-NIR…………….

Page 35: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

FT compared to Dispersive

Page 36: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

MIR pros/consMIR advantages are –• Part of the spectrum that contains fundamental vibrations• Well defined bands for organic functional groups• Good for qualitative and quantitative identification of

functional groupsMIR disadvantages -• Available energy drops off rapidly with increasing

wavelength• Expensive transmitting materials• High absorption means path lengths have to be small.• Sample preparation required

Page 37: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR prosNIR advantages are –• Cheap transmission with glass optics• Instruments simpler and cheaper to manufacture.• Non destructive, no sample preparation required because NIR

bands 10-100 times less intense.• Good for qualitative and quantitative identification via

combination bands and overtones of functional groups.• Weak absorption due to water overtones enables analysis of

high moisture products.• Lower absorption means longer path lengths. 1 to 10mm.• Extremely high signal-to-noise in spectral data enables

Chemometrics to extract compositional information.• Not influenced by CO2 eliminating instrument purging.

Page 38: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR consNIR disadvantages are -• Less information contained in spectra.• Combination and overtone bands make

association with individual chemical groups more difficult.

• Generally can’t indentify components of less than 1% in product.

• Need more robust calibration techniques.• Relies on Chemometrics – PCA, PLS, SIMCA• Robustness of calibrations needs to be monitored.

Page 39: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR example

Diffused Reflectance absorbance raw, and 2nd Derivative of Bacillus cereus.

Page 40: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

MIR example

Page 41: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

System Overview

Page 42: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

ChemometricsThe practice of applying mathematical tools in

order to extract chemical or physical information from a dataset (NIR spectra).

Normally involves the following steps –• Data preprocessing (base line removal,

filtering, scatter correction)• Data reduction and visualisation. (PCA, SIMCA)• Outlier detection• Qualitative and Quantitative model

development. (PCA-R, PLS)

Page 43: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Model Development

Page 44: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Model Development

Unsupervised –• sample clusters in a multidimensional space

created by a Principle Components Regression (PCA-R)

• resulting model will predict group classification

• Samples which do not belong to a group can be classified as outliers

Page 45: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

PCA-R

Austria( ), Switzerland(□), Germany( ), France Thermized(■ ▲ x), France Raw(o), and Finland(• ).

Page 46: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Model Development…………

Supervised –• means we have allocated a result for each

sample and a Partial Least Squares (PLS) regression generates a model to predict the result in future samples.

• Samples which do not belong to the model can be classified as outliers.

Page 47: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

System Overview

Page 48: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Models in Prediction

Water Soluble Nitrogen (WSN) validation of FT-MIR recorded on European Emmental Cheeses produced during summer.

Non protein nitrogen (NPN) validation of FT-MIR recorded on European Emmental Cheeses produced during summer.

Page 49: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Data Reduction via PCA

For a photo diode array there will be 255 variables for each spectra. This is normally reduced down to less than 10 using PCA.

After mean centering.

Page 50: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

PCA example

Page 51: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Defining our Results

RMSEP (Root Mean Square Error of Prediction)• RMSEP = SQRT(∑(ai-pi-bias)2/n-1)

where ai=actual value and pi=predicted value.

RMSECV (Root Mean Square Error of Cross Validation)

• Calculated as per RMSEP• Predicted results are determined for samples not

included in the initial calibration model. • Best indication of how well your model is doing.

Page 52: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Defining our Results…………………

R or R2 (coefficient of determination)• Quantifies how well the predicted-v-actual

values fit onto a straight line.

RPD• RPD = SD/SECV where SD=standard deviation.• RPD best if >3 for the model to be reliable.

Page 53: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR spectroscopy Advantages• Minimal to no sample preparation• Deeper sample penetration than Mid Nir• Able to measure many constituents simultaneously• High Scan Speed ( < 1sec)• High Resolution ( Grating – 0.2cm-1, FT – 0.1 to 0.005-1 )• Wide range of application ( almost all organic and some

inorganic )• Quantitative and Qualitative results• No phase constraints – gas, liquid or solid.• Non Destructive, non contact.• Faster, safer working environment that does not require

chemicals

Page 54: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

NIR spectroscopy Disadvantages

• Some insight required in sample selection for model development.

• Black Box – not able to easily understand how results are determined.

• Model development and maintenance is an ongoing expense.

• Typically able to measure organic constituents above 1 % (approx)

Page 55: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Meat (Beef)• Packaged Beef - Fat, protein, water content in emulsified

meats. (1300-2000nm, R>0.9)• Online – Lean beef blended to increase %fat. Five wavelengths

to measure fat and water then calculated protein. (Wavelengths 1441, 1510, 1655, 1728, 1810nm). SEP_fat(1.5% for 7 to 26%), SEP_water(1.3% for 58 to 78%), and SEP_protein(0.7% for 15 to 21%).

• Intramuscular fat – RMSEP(1.2% for 1 to 14%) using 1100 -2500nm and R2>0.98.

• Tenderness – SEP(1.2% for 1 to 9 classification) and R2=0.65. (needs work)

• Warner-Bratzler shear force (WBSF) – longissimus thoracis steaks > 79% correct classification. WBSF SEP(1.2kg for 2 to 11.7kg) with R2=0.67, RMSECV=1.3kg.

Page 56: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Meat (Beef)…………….• Cooking end-point temperature (EPT) – critical for safe

consumption of beef. Temp (high, long time) = not palatable. Temp (lower, shorter time) = increase food piosoning. EPS SEP(0.74degC ) with R2=0.97 using 400-2500nm.

• Beef adulteration with lamb, pork, skim milk powder, wheat flour.

• Distinguishing frozen-then-thawed then minced– 100% correct classification of frozen-thawed samples, 19% error for fresh samples.

• Microbial spoilage – PH influences microbial growth, 1413 and 1405 cm-1 identified as peaks indicative of amide-CN due to protein degradation by microorganisms.

Page 57: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Meat (Pork)• Intact sausages measuring fat, moisture and

protein – Fat SEP 1.47% with R2=0.98, moisture SEP 0.97% with R2=0.93, and protein SEP 1.08% with R2=0.97.

• Fatty Acid Composition • PH – SEP(0.1 for 5.3 to 6.7) with R=0.73,

RPD=0.25/0.1 = 2.5, 1000-2630nm.• Water Holding Capacity (WHC) – SEP(1.8% for

0.7 to 8%) with R=0.84. NIR reflectance able to correctly classify samples <5% or >7% WHC.

Page 58: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Meat (Chicken)• PH, colour, shear force, tough and tender

classification of cooked and raw meat using Vis/NIr.

• Fecal contamination on chicken skins using Vis/NIR

• Microbial spoilage, total viable counts using FTIR/Machine learning.

Page 59: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Dairy (Milk)• Inline during milking to predict fat, protein,

lactose, somatic cell count and milk urea nitrogen. Achieved R2 between 0.82 and 0.95 with standard errors between 0.05 and 1.33.

• Protein, fat, casein, whey protein, lactose, dry matter for raw milk.

• Fat, protein, dry matter for processed milk.

Page 60: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples - Dairy

Cheese• Dry Matter, Fat, moisture• Cholesterol (Paradkar et al 2002)Butter• Moisture, saltPowder • Water, fat, protein, lactose.

Page 61: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples

Margarine (inline)• Moisture RMSECV 0.3% (weight) with

R2=0.998 (780-1100nm)Honey• Adulteration with fructose and glucose. Pure

honey’s correctly identified 99% of the time.Coffee• Discriminate between normal and

decaffeinated.

Page 62: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Examples

Cereals• Flour quality (hardness) although calibration

responded to granular size.• Protein, moisture. Used inline on harvesters.Paper• Determining pulp yield and kappa number for

kraft pulp and black liquor samples.

Page 63: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Future

NIR chemical imaging gives the ability to quantify a chemical component and also provide spatial resolution. – 2D spectroscopy

Page 64: Quality Measurements Using NIR/MIR Spectroscopy: A Rotten Apple Could Turn Your Product into a Lemon

Future…………..• Fluorescence Spectroscopy• Microbial, bacterial quantification.