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Certificates – quality from A to Z

H. Junkerkalefeld GmbH operates in accordance with the latest certification.Resolute quality and environmental management is mirrored by the highstandards in all of our operating procedures from the development phase toproduction and through to after-sales service.

Certified to DIN EN ISO 9001: 2000

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Quality managementThe sum of function and precision

Quality managementThe sum of function and precision

The function of the final product is thedetermining factor in every phase of tooldevelopment.To achieve an optimum function, yourwishes and our ideas combine to interactin the planning phase.

The results are innovative, technicallysophisticated solutions. We create the

construction drawings on modern CADsystems. Then our staff makes the high-precision components that go towardsbuilding your tool.

Our know-how and dexterity provide thatfinal piece of refinement. All of our staffare fully trained and have many years ofexperience in their field.

Progression press tools

Transfer tools

Bending tools

Cutting tools

2D / 3D milling

Surface grinding

Wire erosion

2D / 3D CNC coordinatemeasurement technology

5-axis milling

Jigs and fixtures - gauges

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Prototypes- A sense of security from the verybeginning

We build prototypes and pre-series toolsfor the manufacture of lasered or stampedprototypes through to small seriesproduction.

Try-out tool conceptsWe test the tools we produce on our ownpress machines.That means the time required to set upthe tools at the customers is kept to aminimum.

Trial and small series -Quality in seriesWe develop concepts for the short-termdelivery of prototypes or pre-seriescomponents in accordance with yourrequirements. Our aim is to achieveprototype tools that are close to the seriesversions.That means we are also able to coveryour pre-series requirements on request.

- From the idea to the product

Tool layout: In the beginning, there isthe customer’s idea in the form of adrawing or design data.This is where a joint development processbegins, in which we offer advice basedon our many years of experience:

examining the size of the press, stripwidth and feed as well as the use ofmaterials.

Tool design: The next step is to designa tool with the aim of producing anoptimum high-quality solution to meet ourcustomers’ needs.Then we build the tool and begin with thetry-out phase on our own press machines.First article specimens are produced anda first article report drawn up.

Constructive alterations: Alterationsand optimisation work are carried out onthe construction to ensure that it isdefinitely up-to-date with requirements.Once accepted, the components aredelivered – at the time and date agreed.

- Mechanical engineering

Machining technology in the form of 2D,3D and 5-axis milling is demonstrating aclear upward trend and plays a significantrole in our company business, particularlyin contract production work.

Our machining technology has been areliable and flexible partner for variousexternal customers and branches ofindustry for a number of years.

That is why you should rely on us -a powerful partner who guaranteesimpressive product quality.

Machining

Development

We produce single components and small-batch lots to providesolutions for:• Milling: 2D, 3D and 5-axis milling – hard milling• Wire erosion• Surface grinding• Turning

In the competitive market of tool and prototype manufacturing as well as thatof machining technology, H. Junkerkalefeld GmbH has successfully positioneditself as a customer-oriented provider of solutions for the car manufacturing,commercial vehicle and household appliance industries as well as to theirsuppliers and other branches of industry.

H. Junkerkalefeld GmbH was born outof ‘Junkerkalefeld Werkzeug– undVorrichtungsbau’, which was founded bythe present-day managing director HelmutJunkerkalefeld on 1st June 1987.

The company has been a GmbH (Ltd.)since 1992. In a continuous, healthy andplanned process of growth, ourexperienced and dynamic team nowboasts 18 well-trained skilled membersof staff and five apprentices.

With this team, we produce high-qualityprecision tools, jigs and fixtures as wellas gauges. The tool-manufacturingdepartment manufactures all types oftools for sheet metal working; examples

include cutting, stamping and bendingtools as well as progressive-die andprogression press tools. Machiningtechnology is demonstrating a clearupward trend in our contract productionwork and plays a significant role in ourcompany’s business. We also producefirst article and pre-series componentson our own press machines at our factory.In addition, we offer CNC milling,measurement and wire erosion servicesto round off our palette of products.

We have a wide variety of high-qualitymachinery available to manufactureour entire spectrum of products.In the following we present an overviewand description of our machinery.

Design process Tool testing

Precision - Competence - ReliabilityPrecision - Competence - Reliability

76Call us - or visit our website:

www.junkerkalefeld-gmbh.de

CAD/CAM & CNC manufactureRemote/3D surface design2D/3D CNC coordinate measuringtechnologyRalf Overbeck

CAD/CAM & CNC manufactureRemote/3D surface design2D/3D CNC coordinate measuringtechnologyOliver Zierach

ManagerCAD/CAM & CNC manufactureRemote/3D surface design2D/3D CNC coordinate measuringtechnologyKai Konrad

Business managementHelmut Junkerkalefeld

SecretaryUlrike Wienströer

Head officeAnna Terlutter

Your contact partnersYour contact partners

2D / 3D CAD / CAM workstations• Visi-Modelling 2D / 3D surfaces and volume designer• Visi-Machining 2D und 2.5D miling

and 5-axis positioning

• Visi-Machine simulation, 5 axes• Visi-Wire 2-4 axis wire erosion• Work NC 3D miling / CAD• Work NC 3D miling / CAD /

5 axes simultaneously

Data exchange - import• Iges• Vda• Catia direkt V4 / V5• Parasolid• Sat• Step• Dxf• Dwg• Stl

Data exchange - export• Iges• Vda• Parasolid• Sat• Step• Dxf• Dwg• Stl

OdetteNote: Please phone+49 (0)5247-9252-30 to request the datasheet (Odette 10/99)

E-Mail / Internet• CAD / CAM 2D data:

2d@junkerkalefeld-gmbh.de• CAD / CAM 3D data:

3d@junkerkalefeld-gmbh.de

Checking data

Production quality control

Data import

2D / 3D / CAD / CAMData exchange2D / 3D / CAD / CAMData exchange

798

CNC miling

Universal 5-axisHigh-performance machine centreMikron UCP 600 Vario• Control unit iTNC 530• Travel x-axis 600 mm / y-axis

450 mm / Z-axis 450 mm• Spindle speed 12000• 7-piece palette changer• Tilting-axis n x 360°• 30-piece tool changer• Swivelling axis -115°/+30°• Internal coolant feed 70 bar• IR pushbuttons• Circular swivel table• Three-dimensional setting

Universal milling machineMikron VCP 600• Control unit Heidenhain TNC 426• Travel x-axis 600 mm / y-axis 450 mm /

Z-axis 450 mm• Spindle speed 20000• 30-piece tool changer

Universal 5-axisHigh-performance machine centreMikron HPM 1350 U• Control unit iTNC 530• Travel x-axis 1350 mm / y-axis

1150 mm / Z-axis 895 mm• Spindle speed 15000• a-axis + 16/ -120• Tilting-axis n x 360°• 46-piece tool changer• Internal coolant feed 40 bar• radio controlled touch-probe• Circular swivel table Ø 1100• Three-dimensional setting• table load 1600 kg

Universal milling machineDeckel Maho DMU 80 E• Control unit Heidenhain TNC 426• Travel x-axis 800 mm / y-axis 650 mm/

Z-axis 550 mm• Spindle speed 12000

Universal milling machineDeckel Maho DMU 80 E• Control unit Heidenhain TNC 426• Travel x-axis 800 mm / y-axis 650 mm/

Z-axis 550 mm

MachineryMachinery CNC milling

Performance machine centreDMC 103V Deckel Maho• control unit Haidenhain TNC 426• travel x-axis 1000mm /

y-axis 600 mm / z-axis 600 mm• 24-pieces tool changer• internal coolant feed 15 bar

Universal milling machineMikron WF3 SA• Linear-path control unit Heidenhain TNC

114• Travel x-axis 500 mm / y-axis 500 mm /

Z-axis 380 mm

Bed milling machine Zayer ZF 2000• Control unit Heidenhain TNC 415B• Travel x-axis 1700 mm / y-axis 800 mm /

Z-axis 850 mm

Tooling equipment

Tool presetting device ZollerVentunion 400• Tool holder SK 40 SK 50• Control unit saturn set• Label printer• Interface to machine

Induction shrink unit• Up to Ø 20 VHM• 3.5 KW

Start-hole drilling machine

Start-hole drill type S-26• Travel x-axis 300 mm / y-axis 250 mm /

Z-axis 350 mm

Abrasive blasting device

Abrasive blasting device Gläsner

Wire erosion machines

Wire erosion machineFanuc L• Cutting range X-axis 250 mm / y-axis

350 mm / Z-axis 200 mm

Wire erosion machineFanuc ALPHA OC• Cutting range X-axis 250 mm / y-axis

350 mm / Z-axis 250 mm

Wire erosion machineFanuc ALPHA OIA• Cutting range X-axis 320 mm / y-axis

220 mm / Z-axis 180 mm• 5-axis• Automatic wire loading

Wire erosion machineFanuc Alpha-1C• Cutting range X-axis 520 mm / y-axis

370 mm / Z-axis 300 mm• 5-axis• Automatic wire loading

Wire erosion machineFanuc W2• Cutting range X-axis 500 mm / y-axis

350 mm / Z-axis 300 mm

71110

Sawing

Hacksawing machine Kasto BSM 323Vertical bandsaw Kleinschmidt• Wheel diameter D = 400 mm

AV milling

Vertical milling machine Bohle FS 100• Travel x-axis 1000 mm / y-axis 300 mm /

Z-axis 400 mm

Horizontal milling machine BohleFW 18• Travel x-axis 1300 mm / y-axis 430 mm /

Z-axis 440 mm

Drilling machines

Column drilling machine Flott

Radial drilling machine Webo• Working range 1250 mm

Radial drilling machine Webo• Working range 1650 mm

Surface grinding machines

Surface grinding machine ELBOPTIMAL• Grinding range x-axis 600 mm /

y-axis 350 mm / Z-axis 400 mm

Surface grinding machine ELBSW 5 VH I• Grinding range x-axis 500 mm /

y-axis 350 mm / Z-axis 400 mm

Surface grinding machine ELBPerfekt BD 10 SPS• Grinding range x-axis 1000 mm /

y-axis 600 mm / Z-axis 500 mm

Three-dimensional coordinatemeasuring machines

Zeiss three-dimensional coordinatemeasuring machinesVISTA CNC• Measuring volume x-axis 400 mm /

y-axis 500 mm / Z-axis 350 mm

Contura G2 1000 aktiv• Measuring volume x-axis 2100 mm /

y- axis 1000 mm / Z-axis 600 mm• Calypso Software for coordinate

measuring technology• Holos NT Software for freeform

measuring technology

Coordinate measuring device

MachineryMachinery Lathe (conventional)

Lathe Nardini MS 205• Centre distance 800 mm• Centre height 175 mm

Deep drawing press machines

Hydraulic deep-drawing pressMake: SMG HZPU 250/1000S• Greatest punch pressure 250 t• Greatest punch stroke 1100 mm• Table surface 1000 mm x 1000 mm• Punch surface 1000 mm x 1000 mm• Installation height 1800 mm• Most rapid pressing speed 250 mm/s• Most rapid drawing speed 25 mm/s• Punch return speed 180 mm/s• Greatest die cushion pressure 80 t• Greatest die cushion stroke 400 mm

Hydraulic deep-drawing pressMake: Weingarten• Greatest punch pressure 630 t• Greatest punch stroke 1100 mm• Table surface 2000 mm x 1600 mm• Punch surface 2000 mm x 1600 mm• Installation height 1000 mm• Most rapid lowering speed 500 mm/s• Most rapid drawing speed 50 mm/s• Punch return speed 500 mm/s• Greatest die cushion pressure 200 t• Greatest die cushion stroke 250 mm

Crane track equipment

Crane track Abus• Lifting capacity 10 t

Crane track Abus• Lifting capacity 25 t

Factory vehicles

Fork lift truck Linde• Lifting capacity 4500 kg

Pallet truck BAKA• Lifting capacity 1500 kg

H. Junkerkalefeld GmbHWerkzeug- u. Vorrichtungsbau

Rudolf-Diesel-Str. 11D - 33428 HarsewinkelTel.: +49 (0)5247-9252-0Fax: +49(0)5247-9252-20

www.junkerkalefeld-gmbh.deinfo@junkerkalefeld-gmbh.de

Company products: 

Progression press tools, transfer tools, cutting tools, CNC millingand wire erosion, jigs and gauges, prototypes and first articlemanufacture

Quality by design… … Quality designed to perfection!

Airport Distance Travel time

Münst.-Osnabr. 55 km 60 min.Pad.-Lippst. 75 km 55 min.Dortmund 88 km 55 min.Hanover 142 km 1h 25 min.Düsseldorf 161 km 1h 35 min.

Gütersloh

Bielefeld

Harsewinkel

B476

B476

B513B61

A2

A33

<< (A1->A2) Dortmund Airport

<< (A2) Düsseldorf A

irport

(A2)

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over

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Airport

H. Junkerkalefeld GmbHWerkzeug- u. Vorrichtungsbau

Rudolf-Diesel-Str. 11D - 33428 Harsewinkel

A1

AirportMünster-Osnabrück

>> Towards

Steinhagen / Halle

H. Junkerkalefeld GmbHRudolf-Diesel-Strasse

(Left in the industrial estate)

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