quality improvement (formerly titled quality control 8th edition) powerpoint presentation to...
TRANSCRIPT
Quality Quality ImprovementImprovement
(Formerly titled Quality Control 8th (Formerly titled Quality Control 8th
Edition)Edition)
PowerPoint presentation to accompany Besterfield, Quality Improvement, 9th edition
PowerPoint presentation to accompany Besterfield, Quality Improvement, 9th edition
Chapter 1Chapter 1 Introduction to Introduction to
QualityQuality
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
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Textbook OutlineTextbook Outline
Introduction to Quality Improvement
Lean Six sigma SPC Control Charts for Variables Additional SPC techniques for Variables
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
3
Outline (Continued)Outline (Continued)
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
4
Learning ObjectivesLearning Objectives
When you have completed this chapter you should be able to:
Define quality, quality control, quality improvement, statistical quality control, quality assurance, and process.
Be able to describe FMEA, QFD, ISO 9000, ISO 14000, Benchmarking, TPM, Quality by Design, Products Liability, and IT
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
5
Definitions Definitions
Quality• Ratio of the perceptions of performance to expectation.
• ASQ—Each person or sector has its own.
• ISO 9000—Degree to which a set of inherent characteristics fulfills requirements.
• All of the above.
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
Definitions (Continued)Definitions (Continued)
Quality Control--Use of techniques to achieve and sustain the quality.
Quality Improvement--Use of tools and techniques to continually improve the product, service, or process.
Statistical Quality Control—Use of statistics to control the quality. Acceptance Sampling SPC
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
Definitions (Continued)Definitions (Continued)
Quality Assurance--Planned or systematic actions necessary to provide adequate confidence that the product or service will satisfy given requirements.
Process--Set of interrelated activities that uses specific inputs to produce specific outputs. Includes both internal and external customers and suppliers.
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
8
The Dimensions of QualityThe Dimensions of QualityDIMENSIONDIMENSION MEANINGMEANING
Performance Primary product characteristics
Features Secondary characteristic (remote control, etc)
Conformance Meeting specifications or industry standards
Reliability Consistency of performance over time
Durability Useful life
Service Resolution of problems and complaints
Response Human-to-human interface
Aesthetics Sensory characteristics
Reputation Past performance and other intangibles
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
9
Historical ReviewHistorical Review
Skilled craftsmanship during Middle Ages
Industrial Revolution: rise of inspection and separate quality departments
Statistical methods at Bell System (1924)
The American Society for Quality (1946)
Deming (1950) - Quality
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
10
Historical Review Historical Review (Continued)(Continued)
First Quality Control Circles (1960)
1980sTQM Statistical Process Control, SPCMalcolm Baldrige National Quality AwardTaguchi
ISO (1990) Via Internet (2000)
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
11
Responsibility for QualityResponsibility for Quality
CustomerCustomer
ServiceService
Packaging andPackaging andStorageStorage
InspectionInspectionand Testand Test
ProductionProductionProcessProcessDesignDesign
ProcurementProcurement
DesignDesignEngineeringEngineering
MarketingMarketing
QualityQualityProductProduct
OrOrServiceService
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
12
Responsibility for QualityResponsibility for Quality
Marketing Help to evaluate the level of product quality that a customer wants, needs..
Design Engineering Translate the customer’s requirements into operating characteristics, exact specifications, and appropriate tolerances
Procurement Responsible for procuring quality materials and components
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
13
Responsibility for Quality Responsibility for Quality (Continued)(Continued)
Process Design Develops processes and proceduresthat will produce a quality product/service
Production Produce quality products and servicesInspection and Test Appraise the quality of purchased and manufactured items and to report the results
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
14
Responsibility for Quality Responsibility for Quality (Continued)(Continued)
Packaging and Storage Preserve and protect the quality of the product
Inspection and Test Appraise the quality of purchased and manufactured items and to report the results
Can sometimes be automatedService Fully realizing the intended function of the product during its expected life
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
Quality by DesignQuality by Design
Quality by Design is the practice of using a multidisciplinary team to conduct product or service conception, design, and production planning at one time.
The major benefits are faster product development, shorter time to market, better quality, less work-in-process, fewer engineering change orders, and increased productivity
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
16
Chief Executive OfficerChief Executive Officer
The highest-ranking executive officer within a company or corporation, who has responsibility for overall management of its day-to-day affairs under the supervision of the board of directors
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
17
Chief Executive Officer Chief Executive Officer (Continued)(Continued)
Ultimate responsibility for quality
35% of the time is spent on quality
Quality performances
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
Products LiabilityProducts Liability
Consumers are initiating lawsuits in record numbers as a result of injury, death, and property damage from faulty product or service design or faulty workmanship.
Reasons for injuries: Behavior or knowledge of the user.
Environment where the product is used.
Design and production of the item.
Quality Improvement, 9eDale H. Besterfield
© 2013, 2008 by Pearson Higher Education, IncUpper Saddle River, New Jersey 07458 • All Rights Reserved
19
HomeworkHomework
Chapter 1, question 2. Note: You do not need to actually visit one
of the businesses. Do an internet search and give a synopsis of what you find.
Length: ½ to 1 page