quality control specification

7/29/2019 Quality Control Specification

1/31

CD-FE 00 21/07/10 Final Issue Pasqualato Ditommaso Chiorrini

ValidityStatus

Rev.number

Revision Index

Date DescriptionPrepared

byChecked

byApproved

by

exploration & Pproduction division

Project nameZUBAYR OIL FIELD

DEVELOPMENTPROJECT

Company Document ID

00250600BBQB09623

Job N.

Contractor logo and business name Contractor Document ID2506-ZA-E-09623

Contract N.

Vendor logo and business name Vendor Document ID

Order N.

Facility NameZUBAYR FIELD GENERAL

LocationONSHORE

Scalen.a.

Sheet of Sheets1 of 31

Supersedes N.

Superseded by N.

Document Title

LOGISTIC SUPPORT BASEQUALITY CONTROL SPECIFICATION FOR

WELDING/PIPING/TANKS/VESSELS/STEEL STRUCTUREPlant Area

n.a.Plant Unit

n.a.

Software: Microsoft Word 97-2003 File No. 00250600BBQB09623_CDFE00_32.d

This document is property of Eni S.p.A. Exploration & Production Division.

It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

ENI - IRAQ

ZUBAYR OIL FIELD DEVELOPMENT PROJECT

QUALITY CONTROL SPECIFICATION

FOR WELDING/PIPING/TANKS/VESSELS/

STEEL STRUCTURE


2/31

Revision Index

ValidityStatus

Rev.

Logo and business nameof Document owner

e & p division

Company DocumentIdentification

00250600BBQB09623

Owner DocumentIdentification

2506-ZA-E-09623CD-FE 00

Sheet ofSheets

2 / 31

This document is property of Eni S.p.A. Exploration & Production Division.It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.

REVISION HISTORY

Rev. Date Nr. ofsheets

Description

CD-FE 00 21/07/2010 32 Final Issue


3/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

3 / 31


INDEX

1 GENERAL .............................................................................................................................................................41.1 Scope and Objective........................................................................................................................................41.2 Terms and definitions ......................................................................................................................................4

2 QUALITY CONTROL PLANNING........................................................................................................................52.1 Information Related to this Document.............................................................................................................52.2 Issuing of QCP and ITP(s)...............................................................................................................................52.3 Construction Contractor responsibility.............................................................................................................62.4 Local Regulations ............................................................................................................................................6

3 APPLICABLE DOCUMENTATION ......................................................................................................................63.1 Specifications Codes and Standards ..............................................................................................................6

4 SITE QUALITY ACTIVITIES.................................................................................................................................64.1 Site welding activities.......................................................................................................................................64.2 Inspection on welding resources.....................................................................................................................74.3 Welding inspection checklists........................................................................................................................10

5 ATTACHMENTS.................................................................................................................................................135.1 ITP (s)............................................................................................................................................................135.2 Forms List......................................................................................................................................................13


4/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

4 / 31


1 GENERAL

1.1 Scope and Objective

1.1.1 This specification defines the quality control requirements for Construction Contractor for the

execution of welding of Piping / Tank /Vessel / Structural Steel related works to be performed

during construction of logistic support base.

1.1.2 This document is additional to specification n 2506-ZA-E-09610 already delivered to

Construction Contractor and with all other applicable contractual documentation.

1.2 Terms and definitions

PROJECT ZUBAYR OIL FIELD DEVELOPMENT PROJECTCOMPANY Eni S.p.A. Exploration & Production Division

1.2.1 The following terms and definitions are applicable to this document:

ConstructionContractor(s) Organisation(s), including its sub-contractors to whom any part of the

Works has been subcontracted by Client;

Company Is the party, which requests contract activities/service and pays for them

TPI Third Party Inspection: any organization, authority, person or persons, towhich Construction Contractor has subcontracted the execution ofinspection and or laboratory testing related activities.

Works Means the facilities constituting the Project, including all the construction

services, materials and equipment to be provided by Client to satisfy itsobligations pursuant to the Contract undertaken with the Client.

QMS Quality Management System: part of the organizations managementsystem that focuses on achievement of results, in relation to the qualityobjectives, to satisfy the needs, expectations and requirements of Clientand of any other interested parties, as appropriate.

QCS Quality Control Specification: Company specification for quality controlrequirements.

QCP Quality Control Plan: Construction Contractor plan contain all qualitycontrol requirements. This plan complements and compiles all applicableITP(s).

ITP Inspection and Test Plan: Construction Contractor plan of inspection andtests required by engineering and vendors documents or elsewherespecified. ITP(s) shall provide references to applicable procedures,acceptance criteria, documentation, quality records and inspectionattendance to be performed, in chronological order, from initialinspection, throughout final inspections and mechanical completion.ITP(s) and relevant forms shall be issued as QCP enclosures.

MDT Inspection report Form, attached to the ITP. They shall be used duringchecks and inspections /tests and signed by the involved parties, as perrelevant QC code.

RFI Request for Inspection: Written notification to be issued by ConstructionContractor in order to allow all parties involved to perform their inspection

and test witness as planned in the applicable ITP;

QA Quality Assurance: Part of quality management focused on providingconfidence that quality requirements will be fulfilled;


5/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

5 / 31


QC Quality Control: Part of quality management focused on fulfilling qualityrequirements;

NCR Non Conformity Report: Document recording a non-fulfilment of arequirement;

Non Conformity The non-fulfilment of specified requirements;

Special Process A process, the results of which are highly dependent on the control of theprocess or the skill of the operator and in which the specified qualitycannot be readily determined by inspection or test on the product;

Calibration Comparison of a measurement and test equipment with a referencestandard or with another one provided with better tolerance in order todetect or to measure possible inaccuracies and to document or eliminatethem.

1.2.2 Any other terms related to quality and not listed above shall conform to section 3 Term and

Definition of ISO 9000:2005 Quality Management System Fundamentals and vocabulary.

2 QUALITY CONTROL PLANNING

2.1 Information Related to this Document

2.1.1 This document includes the ITP(s) and forms, listed under paragraph 5.1 and 5.2, for

performing as minimum the inspection, tests and certification during site activities related to

welding.

2.1.2 The ITPs are separated in two following groups:

1. General ITP(s) include the initial necessary checks and verification to be performed but

not limited to documentation, personnel and equipment, material receiving, climatic

conditions, etc..

2. Specific ITP(s) include inspection and tests directly related to construction items and or

part of the Works that can be identified and tracked through engineering drawings.

2.2 Issuing of QCP and ITP(s)

2.2.1 Construction Contractor shall endorse and reissue this document Quality Control

Specification (QCS) as Quality Control Plan (QCP), improving the enclosed ITPs in

accordance to the scope of work, project requirements and completing the information

requested on clause 3.1 and the ITPs columns Reference document & Acceptance CriteriaConstruction Contractor will number the QCP in accordance to the project numbering systemprovided by Company.

2.2.2 If during Works Construction Contractor will need additional ITP/ ITP phase for further test and

checks with the relevant QC Codes, the same shall be numbered adding an alphanumeric

suffix to the preceding available QC Code. New QC Codes shall be submitted and approved

by Company.

2.2.3 Construction Contractor during the execution of the Works shall revise and update, as and

when required, the QCP(s) and relevant ITP(s) to incorporate any other pertinent

requirements set forth in engineering specifications, standards, design codes, recommended

practices, safety design, referred hereafter or included elsewhere in the contractual and

vendors documents.

2.2.4 Before starting of Works, the QCP containing the ITPs applicable for the project items andworks, shall be submitted by the Construction Contractor for Company review and approval.


6/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

6 / 31


2.3 Construction Contractor responsibility

2.3.1 Construction Contractor in order to meet all the contractual requirements will prepare and

update any other necessary QCP(s) and ITP(s), and quality procedures which include all

inspections, examinations and tests required to verify the quality of the Works. The above

documents shall be timely submitted to Company for review and approval in order to ensure

their availability in approved status prior to starting of the welding works.

2.3.2 Construction Contractor will perform and record all inspections, examinations and tests

required and shall carry out all the works necessary for the preparation of inspections,

examinations and tests, including adequate scaffolding for safely witnessing the inspection.

2.3.3 Construction Contractor will provide, for the execution of testing, inspection and

measurements all necessary equipment, tools and shall make available the applicable

international Standards and Codes.

2.3.4 Construction Contractor will issue inspections, examinations and tests reports immediately

after the completion of each inspection activity. All reports shall be approved and signed off by

Construction Contractor authorized personnel prior to submission to Company for review orapproval, as appropriate.

2.3.5 Company or other Parties signature on inspection, examination and test reports does not

release the Construction Contractor from his responsibilities.

2.3.6 Construction contractor shall have at his own charge the filing of the relevant QCP form

certificate on dedicated Dossiers, at the time required, the Construction Contractor will deliver

to Company hard copies and PDF file of the dossiers.

2.4 Local Regulations

2.4.1 Inspections and tests required by local law and regulation shall be strictly adhered to,

documented by Construction Contractor and shall take precedence over this specification

2.4.2 When local law and local regulations are different from the applicable design codes,Construction Contractor shall inform COMPANY for the necessary actions.

3 APPLICABLE DOCUMENTATION

3.1 Specifications Codes and Standards

3.1.1 Contractual Specification:

3.1.2 Project Specifications:TO BE UPDATE BY EPC CONTRACTOR

3.1.3 Codes and Standards:

- Applicable Codes and Standards are those referred in the above specification and inengineering documentation.

- API 650 for TANK- AWS D1.1 for Steel structures- ASME B31.3- ASME V- ASME IX- ASME II Part C

4 SITE QUALITY ACTIVITIES

4.1 Site welding activities

4.1.1 Table 1 outlines welding related activities which are required to be carried out by Construction

Contractor in a controlled manner:


7/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

7 / 31


TABLE 1

Welding documents control (Welding summary list/Weld map / WPS / WPQR / Work Instructions)

PWHT procedure control

Welding personnel

Inspection, testing and examination personnel

Welding and allied process equipment

Welding consumables

Materials (base metals and consumables) identification and traceability

Welding execution

Post weld heat treatment execution

Welding related inspection and testing

Quality records

4.2 Inspection on welding resources

4.2.1 Construction Contractor will provide resources such as: working facilities, welding equipment

tools, consumables, weather protection and any other special equipments suitable to the

specific work to be performed. Welding resources and welding activities are outlined in Table

2

TABLE 2

ToolsEquipment (2)

ReferenceConstructionContractor action (1)

Welding quality control

Working facilitiesConstructionContractorprocedure

Visual inspection

- Check on that warehouse shall be dry,clean and protected by weather condition.- Check on different working areas forstorage, working tools, welding consumables,working and welding activities according toparent material (carbon steel, stainless steel,nonferrous material, etc).- Check on identification of non destructiveexamination area.

- Check on identification of scrap area.

Handling equipmentand cranes

Manufacturerdata sheet

Visual inspection - Check on efficiency and safety system

Equipment foridentification andtraceability

Manufacturerrecommendation /certification

Visual inspection

- Check on availability- Check on certificates


8/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

8 / 31


ToolsEquipment (2)



Welding powersource and othermachines

Manufacturerrecommendations /certification

Visual inspection and test

- Check on the availability of weldingmachine, cables, amperometer, voltmeter,etc.- Check on calibration of all parameters thatcan affect production quality- Check on certificates

Welding, cutting gasand allied system


Visual inspection

- Check on availability, efficiency andcleaning of purging and trailing gas system- Check on cylinder identification/marking- Check on efficiency, calibration andcleaning of gas flow meter, gas hoses, etc.- Check on certificates

Equipment for jointpreparation, cuttingand gouging



- Check on availability of cutting tools, cuttingtorch and similar.- Calking tool efficiency- Test efficiency

Fit-up equipment(jigs and fixtures)

Project specification Visual inspection

- Check on availability of yokes, jigs, pipecouplers, connecting spacers, etc- Check on presence of different area inwarehouse for fit-up equipment in terms of:pipe base metal chemical composition, etc.- Check on certificates- Check on identification and marking

Weldingconsumables(electrodes, fillerwires and fluxes)

Manufacturerrecommendations /certification /

Visual inspection

- Check on that Welding consumableswarehouse is dry, clean and protected byweather condition.- Check on presence of different area inwarehouse for consumables in terms of:

storage, conditioning and scrap;

type, size and classification.- Check on batch/lot certificates- Check on filler metal marking- Check on implementation of manufacturerrecommendations for storage, drying, re-conditioning and handling

Warehouse andportable ovens



- Check on the availability of ovens.- Check on certificates, marking- Test temperature calibration

Welding machiningand handle tools


Visual inspection

- Check on availability of brushing, grindingtools, etc.- Check on presence of different area inwarehouse for tools in terms of: type /material- Check on identification and marking


9/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

9 / 31


ToolsEquipment (2)



Weather protection Project specification Visual inspection

- Check on availability of proper protection forthe part to be welded and for welders/operators function of weather conditions andwelding process/ consumables

Equipment for visualexamination



- Check on availability of gauges, calliper,magnifier lens, mirror, borescopes, artificiallighting, etc.- Check on certificates and calibration- Test efficiency

Equipment forradiographicexamination



- Check on availability of X-ray machines,-ray sources, radiographic film, intensifying

screens, wire IQI, hole IQI, densitometer,etc.- Check on certificates and calibration- Test efficiency

Equipment forultrasonicexamination



- Check on availability of pulse-echoinstrument, TOFD, probes, couplant,calibration blocks, etc- Check on certificates and calibration- Test efficiency

Equipment for liquidpenetrant

examination

Manufacturerrecommendation /

certification


- Check on the availability and efficiency ofpenetrant, emulsifiers, solvents and cleaningagents, etc.

- Check on certificates- Test efficiency

Equipment formagnetic particleexamination

Manufacturerrecommendation /certification Visual inspection and test

- Check on availability of electromagnet orsimilar, magnetic particles, lightingequipment.- Check on certificates and calibration- Test efficiency

Equipment forhardness checks,Positive materialidentification, Ferritemeasurements

Manufacturerrecommendation /certificationPMI specification

Visual inspection and test(if required)

- Check on availability of instruments- Check on certificates, calibration andmarking- Test efficiency

Special equipments(like Eddy currentequipment, Oxygenmeter, etc)


Visual inspection and test(if required)

- Check on availability of instruments- Test efficiency

-Check on certificates, calibration andmarking

Equipment forpreheating, postheating and post-weld heat treatment



- Check on the availability of thermocouples,heating elements, electrical generator,temperature indicating-crayons, insulationand cables.- Availability check of oven- Check on certificates, calibration andmarking- Test efficiency

Personnelprotective

equipment

Manufacturerrecommendations /

certification

Visual inspection

- Check on availability and efficiency

Notes:


10/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

10 / 31


1. Construction Contractor will issued and submit to Company Welding Supervisor for approval written

procedures detailing welding material and equipment receiving, storage, handling, preservation and

maintenance. All procedures will be in accordance with the manufacturers recommendations (if any).

2. All item will be tested or monitored at specified intervals during progress of work as required by ASME

B31.3 & ASME V and by accepted procedure. Relevant testing and measurement records will be

maintained at site by Construction Contractor and be made available at all time to Company upon

request. Construction Contractor shall demonstrate at all time all applicable and approved welding

procedures has been followed as well as proper sequence of inspection or testing and shall ensure

identification and traceability of material and equipment from receiving throughout all installation.

4.3 Welding inspection checklists

4.3.1 Table 3 lists minimum welding inspection checklists to be developed implemented by

Construction Contractor in accordance with the enclosed ITP(s)


11/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

11 / 31


TABLE 3

WORK PHASE DESCRIPTION OF INSPECTION/CHECKS

Pre-Welding Inspection - Check presence of approved WPS- Check removal of protective coating from bevel end.

- Check conformity of base materials in compliance with the WPS

- Check materials identification and transfer of material ID. All

materials must be marked as to its material composition before

starting of welding operations.

- Verify joint preparation (angle, gap, landing, etc.) and tack welds

(presence, correctness).

- Verify consumables materials per WPS (type, size, etc.) and

Brand/Manufacturer (if required).

- Check handling, storage & re-conditioning of electrodes- Check calibration of welding machines (only for automatic machine)

- Verify correct alignment in reference to the specification

- Verify if weather conditions are acceptable for welding

- Verify NDT performed on cut fittings or for cut bevel pipe prior to

welding

- Check segregation of SS materials and relevant tools from carbon

steel materials and alloyed materials- Check that consumables are reconditioned conforming to supplier

recommendation.

In-Process Welding Inspection- Check wind barriers as required- Check remote current control utilized- Check proper grounding and polarity- Check protection of external coating- Check removal internal clamp after completition 100% of the root

pass- Check removal external clamp after the execution 60% of the root

pass- Check removal of tack welds (if required)

- Check and verify pre-heating as per standard requirements (WPS

procedure, applications, temperature diagrams, etc)

- Check fulfilment of WPS variables

- Check heat input/run out of length (if required)

- Check monitoring of interpass temperature

- Check grinders for SS materials not contamined with CS material

- Verify weave not exceeding 3X diameter electrode (as required byWPS)

- Verify correct application of shielding and internal purging gas (if

required)

- Visual inspection of each pass

- Check back-gouging (if applicable): method, surface appearance

and NDT application.

- Verify consumables and rod ovens

- Verify quivers and rod ovens are in use and at temperature

- Verify rebake ovens are properly set and used


12/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

12 / 31


Post-Welding Inspection- Visual Inspection (weld profile, size, reinforcement, visual defects,

etc)- Verify weld and welder ID markings- Check Postheat (when required)- Check PWHT (when required)- Check Hardness testing (when required)- Check NDT- Verify welding/quality records, weld table/map and daily weld

summary sheet- PMI of alloy welds


13/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


2506-ZA-E-09623CD-FE 00

Sheet ofSheets

13 / 31


5 ATTACHMENTS

5.1 ITP (s)

5.1.1 General ITP for Initial Inspection:ITP N WL-0001 Document review and material receiving

5.1.2 Specific ITP for construction:ITP N WL - 0101 Welding of: piping components, saddles and supports- pressure vessel

storage tank Steel Structure

5.2 Forms List

5.2.1 Inspection and test report forms:MDT.WL.CDQ.0132 Positive material identification report

MDT.WL.CDQ.0133 Register sheet of approved WPS/WPQRMDT.WL.CDQ.0134 Register sheet of approved Welders and Welding OperatorsMDT.WL.CDQ.0135 Register sheet of approved NDE OperatorsMDT.WL.CDQ.0136 Register sheet of approved Welding ProceduresMDT.WL.CDQ.0141 Radiographic examination reportMDT.WL.CDQ.0142 Liquid penetrant examination Daily reportMDT.WL.CDQ.0143 Ultrasonic examination Daily reportMDT.WL.CDQ.0144 Ultrasonic examination Daily report for laminationMDT.WL.CDQ.0145 Summary of Welds - Ndt (Weekly Report)MDT.WL.CDQ.0150 Alignment and welding visual inspection daily reportMDT.WL.CDQ.0160 Welding summary listMDT.DT.CDQ.0610 Golden weld


14/31

Revision Index

ValidityStatus

Rev.

Logo and business name ofDocument owner

e & p division


00250600BBQB09623


002506-ZA-E-09623CD-FE 00

Sheet ofSheets

14 / 31

ORGANIZATION CODE

CC Construction Contractor CO Company Commissioning P PerformQC QC Construction Contractor TP Laboratory/Third party S SurveillaSP Company Supervision CL Client R Review


ITP N WL-0001 DISCIPLINE

CIVIL GENERALTitle: DOCUMENT REVIEW AND MATERIAL CONSUMABLE

RECEIVING

QC CODE DescriptionReferenceDocument

AcceptanceCriteria

QualityRecords/

Document CC QC

WL 0001 01 Before commencement the Project works review

and approval of following documents:

-Welding Summary List

-WPS/PQR

Project SPC..-API 650 forTANK-AWS D1.1 forSteel structures

-API 650 forTANK-AWS D1.1 forSteel structures

ASME IXASME B31.3

Register list of

WPS and PQR

used in Project

MDT.WL.CDQ.0

133

P H

WL 0001 02 Welder and Welding operator certifications WPQRProject SPC..-API 650 forTANK

-AWS D1.1 forSteel structures

ASME IXASME B31.3 Register List

MDT.WL.CDQ.0

134

P H

WL 0001 03 NDEs personnel qualifications:

1. Magnetic particle Test

2. Penetrant Test

3. Radiographic Test

4. Ultrasonic Test

5. Visual Test


ASME IXASME B31.3ASME V

Register List

MDT.WL.CDQ.0

135

P H

WL 0001 04 PWHT working station verification-Project SPC..-API 650 forTANK


ASME B31.3Qualification/

certification

P H


15/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


002506-ZA-E-09623CD-FE 00

Sheet ofSheets

15 / 31

ORGANIZATION CODE





RECEIVING


AcceptanceCriteria

QualityRecords/

Document CC QC

WL 0001 05 Procedures review:1. Procedure for Storage, Drying,

Reconditioning, Handling andScrapping of Welding Consumables.

2. Procedure for Weld Identification andWeld Traceability (original, modifiedand repaired welds)

3. Weld Repair Method4. Production Weld Hardness Testing

Procedure*5. Post Weld Heat Treatment Procedure*6. Positive Material Identification

Procedure*7. Procedure for Control of Welding

Consumables8. Penetrant Test9. Magnetic Particle Test10. Radiographic Test11. Ultrasonic Test12. Visual Test13. Ferrite Test*


ASME IXASME B31.3ASME V

MDT.WL.CDQ.0

136

Files

P H

WL 0001 06 Receiving inspection and verification of welding

consumables and theirs certificates

Project SPC..-API 650 forTANK


ASME II Part C

ASME B31.3

Register of

consumable

received,Manufacture

Certificates

P H


16/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


002506-ZA-E-09623CD-FE 00

Sheet ofSheets

16 / 31

ORGANIZATION CODE





RECEIVING


AcceptanceCriteria

QualityRecords/

Document CC QC

WL 0001 07 Welding measurement devices: Calibration,

Verification

Project SPC

ISO 10012

Manufacturer

RecommendationASME B31.3ASME V

Calib.CertificatesRegister list

P H

WL 0001 08 Weekly reporting of NDTProject SPC..-API 650 for

TANK-AWS D1.1 forSteel structures

As per contractorinstruction

ASME B31.3ASME V

MDT.WL.CDQ.

0145

H


17/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


002506-ZA-E-09623CD-FE 00

Sheet ofSheets

17 / 31

ORGANIZATION CODE




CIVILTitle: WELDING OF: PIPING COMPONENTS, SADDLES ANDSUPPORTS- PRESSURE VESSEL STORAGE TANK SteelStructure

QC CODE Descript ion

ReferenceDocument

AcceptanceCriteria

Quality Records/Document CC Q

WL 0101 01 Alignment and welding visual inspection reportProject SPC..-API 650 forTANK-AWS D1.1 forSteel structures

Approved WPSsASME B31.3

MDT.WL.CDQ.0150

P

WL 0101 02 Golden WeldProject SPC

Approved WPSs

ASME B31.3

Approved WPSs

MDT.WL.CDQ.0610

P

WL 0101 03 - Selection of Weld seams position (Tank)

- Control of Welded Joints, selection for NDE (a)- In-Process NDE Inspection (b)


-API 650 forTANK

-AWS D1.1 forSteel structure- ASME B31.3- ASME V

WSL

MDT.WL.CDQ.0160

P

WL 0101 04 Non-Destructive Examination Evaluation: resultsevaluation


- ASME VMDT.WL.CDQ.0141and/orMDT.WL.CDQ.0142and/orMDT.WL.CDQ.0143

MDT.WL.CDQ.0144

P


18/31

Revision Index

ValidityStatus

Rev.


e & p division


00250600BBQB09623


002506-ZA-E-09623CD-FE 00

Sheet ofSheets

18 / 31

ORGANIZATION CODE




CIVILTitle: WELDING OF: PIPING COMPONENTS, SADDLES AND

SUPPORTS- PRESSURE VESSEL STORAGE TANK SteelStructure

QC CODE Descript ion

ReferenceDocument

AcceptanceCriteria

Quality Records/Document CC Q

WL 0101 05 Application of Post Weld Heat Treatment

Hardness Testing Application and Results


- ASME B31.3- ASTM E 92

WSLMDT.WL.CDQ.0160

Certification Testresult

P

WL 0101 06 Positive Material Identification (PMI) of depositedweld for alloyed materials (where applicable)

Project SPC 00-GA-E-60901

- ASME B31.3 MDT.WL.CDQ. .0132 P W

WL 0101 07 Final Welding Inspection:

Check Welding Summary Report, Weld Map andall quality records (NDT, PMI, FERRITE,PWHT, HARDNESS, REPAIR).

Project SPC..

-API 650 forTANK-AWS D1.1 forSteel structures

- ASME B31.3

-AWS D1.1- API 650

WSL

MDT.WL.CDQ.0160

P


19/31

CLIENT JOB UNIT

e & p division PLANT LOCATIONONSHORE

QC CODE

Construction Contractor

PROJECT TITLE

ZUBAYR OIL FIELD DEVELOPMENT

REPORT N


POSITIVE MATERIAL IDENTIFICATION (PMI) REPORTDOCUMENT/SPECIFICATION:

PAGE OF

INSPECTION

Pmi Elements AcceptableLine number

Spoolnumber Heat number

Yes Not

INSPECTION NOTIFICATION

REFERENCE

NOTES:

RFI N

QC CONSTRUCT.

CONTRACTORSP TP CLIENT

NAME NAME NAME NAME

SIGNATURE SIGNATURE SIGNATURE SIGNATURE

Date Date Date Date

Form code: MDT.WL.CDQ.0132


20/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


REGISTER SHEET OF APPROVED WPS/WPQR

REFERENCE TO CODE: PAGE OF

WPS N WPQR N QUALIFICATION RANGE APPROVED DATE


REFERENCE

NOTES:

RFI N

QC CONSTRUCT.CONTRACTOR

SP CLIENT

NAME NAME NAME NAME


Date Date Date Date



21/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


REGISTER SHEET OF APPROVED WELDERS AND WELDING OPERATORS

DOCUMENT/SPECIFICATION:

PAGE OF

WELDER NAME WELDER STAMP APPROVED RANGE APPROVED DATE

INSPECTION NOTIFICATIONREFERENCE

NOTES:

RFI N

QC CONSTRUCT.

CONTRACTORSP CLIENT

NAME NAME NAME NAME


Date Date Date Date



22/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


REGISTER SHEET OF APPROVED NDE OPERATORS


PAGE OF

OPERATOR NAME QUALIFIED FORQUALIFICATION

NUMBERAPPROVED DATE


REFERENCE

NOTES:

RFI N

QC CONSTRUCT.CONTRACTOR

SP CLIENT

NAME NAME NAME NAME


Date Date Date Date



23/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


REGISTER SHEET OF APPROVED QC PROCEDURES

TAG/ITEM or ISO DWG.: PAGE OF

CHECK AVAILABILITY OF QC PROCEDURES

PROCEDURESYES NO N/A

1. Procedure for Storage, Drying, Reconditioning, Handling

and Scrapping of Welding Consumables

2. Procedure for Weld Identification and Weld Traceability

(original, modified and repaired welds)

3. Weld Repair Method

4. Production Weld Hardness Testing Procedure

5. Post Weld Heat Treatment Procedure

6. Positive Material Identification Procedure

7. Procedure for Control of Welding Consumables

8. Penetrant Test

9. Magnetic Particle Test

10. Radiographic Test

11. Ultrasonic Test

12. Visual Test

13. Ferrite Test

14. Welding Procedures


REFERENCE

NOTES: N/A = NOT ACCEPTABLE

RFI N

QC CONSTRUCT.

CONTRACTORSP CLIENT

NAME NAME NAME NAME


Date Date Date Date



24/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


RADIOGRAPHIC EXAMINATION REPORT


PAGE OF

JUDGEMENT (1);FILM

PROGR.N

WELDN

FILMLOCATION

DRW/ISO/SPOOL

NTAG / LINENUMBER

MATERIALDIAM.

[]THICK.[mm]

WELDERSTAMP

A NX NR RX NT EX

(1)

A = ACCEPTABLE; NX = UNACCEPTABLE RADIOGRAPHY; NR = TO B E REPAIRED; RX = RADIOGRAPHY TO BE REPEATED; NT = TO BE CUT;EX = EXAMINATION TO BE EXTENDED

NOTES: INSPECTION NOTIFICATION REFERENCE

RFI N

QC CONSTRUCT.


NAME NAME NAME NAME


Date Date Date Date



25/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


LIQUID PENETRANT EXAMINATION DAILY REPORT


PAGE OF

As welded As rolled As Forged As castSURFACECONDITION

Ground Brushed Machined As bent

Conformance to processes of :CLEANING, PENETRANT APPLICATION / REMOVAL, DRYING, DEVELOPER APPLICATION ,PENETRATION TIME

JUDGEMENT (1);TAG/LINENUMBER

DRW/ISO/SPOOL WELDNUMBER

MATERIALA NR RX NT EX

(1)

A = ACCEPTABLE; NR = TO BE REPAIRED; RX = TO BE REPEA TED; NT = TO BE CUT;EX = EXAMINATION TO BE EXTENDED

NOTES: Attach list of w elds examinatedINSPECTION NOTIFICATION REFERENCE

RFI N

QC CONSTRUCT.


NAME NAME NAME NAME


Date Date Date Date



26/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


ULTRASONIC EXAMINATION DAILY REPORT


PAGE OF

JUDGEMENT(1)TAG / LINE / SPOOL N WELD N

DIAM.

[]THICK.SS

[mm]MATERIAL

A NA EX

A = ACCEPTABLE; NA = NOT ACCEPTABLE EX = EXAMINA TION TO BE EXTENDED

NOTES: INSPECTION NOTIFICATION REFERENCE

RFI N

QC CONSTRUCT.


NAME NAME SIGNATURE SIGNATURE

SIGNATURE SIGNATURE

Date Date Date Date



27/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


ULTRASONIC EXAMINATION DAILY REPORT FOR LAMINATION


PAGE OF

Progres.number

Weldnumber

PipeNumber

MaterialWall t hk.

(mm)

Location ofindication

(mm)

Type ofindication

Evaluation(1)

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

A NR NC

NDE procedure: Code/Standard: Drawing:

Legend:(1) A= Acceptable NR= Not acceptable (to be repaired) NC= Not acceptable (to be cut out)

INSPECTION NOTIFICATION REFERENCENOTES:

RFI N

QC CONSTRUCT.


NAME NAME NAME NAME


Date Date Date Date



28/31

CLIENT JOB UNIT


QC CODE


PROJECT TITLE


REPORT N


SUMMARY OF WELDS - NDT (WEEKLY REPORT )DOCUMENT/SPECIFICATION:

PAGE OF

WELDING PROCESS: Actual week Total previ ous

WITH RT WITH UT RT + UT WITH RT WITH UT RT + UT

EXISTING WELDS n.

EXECUTED WELDS n .

CHECKED n.

ACCEPTED n:

REPAIRS n.

CUT n.

RT REFUSED n.

DEFECT TO REPAIR n.

Lack of penetration n.

Lack of fusion (in root) n.

Root concavity n.

Overlap n.

Porosity cluster n.

Undercut n.

Undercut (in root) n.

Slag inclusion n.

Wormholes n.Cold lap n.

Crack n.

Crater crack n.

Gas inclusion n.

Excess weld metal n.

Excessive penetration n.

Poor restart n.

DEFECT TO CUT n.

Crack n.

Stray flash or arc strike n.

Summary defect n.

Welds not accepted by RT n.

Welds not accepted by UT n.

THE LAST FOUR POSITIONS REFER EXCLUSIVELY TO THE WELDS CHECKED USING BOTH METHODS (RT+UT)


RFI N

QC CONSTRUCT. CONTRACTOR SP CLIENT

NAME NAME NAME NAME


Date Date Date Date



29/31

CLIENT JOB UNIT100


QC CODE


PROJECT TITLE


REPORT N


ALLIGNAMENT AND WELDING VISUAL INSPECTION REPORT


TAG NUMBER (FOR TANK / VESSEL/ STEEL STRUCTURE):

PAGE OF

REPORT

FOR TANK/VESSEL

STEELSTRUCTURE

FOR PIPING.

PLATE TOPLATE N

NOZZLEN

TAG / ELEMENT LINE NUMBER SPOOL NUMBER

WELD N.

ALIIGNEMENT:- PIPE To PIPE-/PIPE to FLANGE

- PLATE to -PLATE-BEAM To BEAM-NOZZLE

VISUAL WELD

STATUS

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A NR NT A NR NT

A = ACCEPTABLE; NR = TO BE REPAIRED; NT = TO BE CUT


RFI N

QC CONSTRUCT. CONTRACTORSP CLIENT

NAME

NAME NAME NAME

SIGNATURE

SIGNATURE SIGNATURE SIGNATURE

Date

Date Date Date



30/31

CLIENT JOB UNIT100


QC CODE


PROJECT TITLE


REPORT N


WELDING SUMMARY LISTLINE No. SPOOL No.

Weld MATERIAL Control NDT

WPS Description

Type of

MaterialWeld NoWelder

Stamp

NPS

i nch Thick mm RT 1Mark Item Piece No Heat No VTTest Pack Manufacturer U

TANK/VESSEL/STEEL STRUCTURE TAG:

Result

RT 2 Result

Result

PT / MT Result


To be done in excel sheet


31/31

CLIENT JOB UNIT100


QC CODE


PROJECT TITLE


REPORT N

GOLDEN - WELD


PAGE OF

Connection progressive: Km

Reference document: Drawing Plant

Section:

Date: Start: h Finish: h

PIPELINE CHARACTERISTICS

Nominal pipe Size NPSWall-thickness (mm)Type of Base-metalType of coating

TIE-IN CHECK

Check of welding temperature Acceptable Not acceptable

Check of Lamination bevel ends Acceptable Not acceptable

Check of alignment of sections to be connected Acceptable Not acceptable

Check of min/max temperature Acceptable Not acceptable

Check of joint coating Acceptable Not acceptable

CHECK OF MECHANICAL INFORMATIONS REPORTED ON PIPE BOOK

Joint N: WPS: Type of Weld: Buttweld Filletweld

Welders Stamp: Type of Fillermetal:

NDT Inspection Report N

VT Date: Time: h Acceptable Not acceptableRT Date: Time: h Acceptable Not acceptableUT Date: Time: h Acceptable Not acceptableNDT Repair Inspection Repair Date: Repair WPS:

VT Date: Time: h Acceptable Not acceptableRT Date: Time: h Acceptable Not acceptableUT Date: Time: h Acceptable Not acceptable

Types of Components: Piece N Describt. Piece N Describt.Straight Pipe / Straight Pipe Straight Pipe / Field Bend

Field Bend / Field Bend Fitting Hot formed Bend / Straight pipe

Fitting Hot formed Bend / Field Bend Pup piece length (if welded)


REFERENCENOTES:

RFI N

QC CONSTRUCT.

CONTRACTORSP CLIENT

NAME NAME NAME NAME


Date Date Date Date


quality control specification

Documents