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Quality Air Solutions FX1-21 Hot Gas Bypass Refrigerant Dryers

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Quality Air Solutions. FX1-21 Hot Gas Bypass Refrigerant Dryers. FX1-21 Refrigerant Dryers. Simple Reliability. FX1-21 Refrigerant Dryers. Simple Reliability. Introduction To The New Range Why The Redesign ? Available Range Scope Of Supply Working Principal Features & Benefits - PowerPoint PPT Presentation

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Page 1: Quality Air Solutions

1

Quality Air Solutions

FX1-21 Hot Gas Bypass Refrigerant Dryers

Page 2: Quality Air Solutions

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FX1-21 Refrigerant DryersSimple Reliability

Page 3: Quality Air Solutions

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FX1-21 Refrigerant DryersSimple Reliability

Introduction To The New Range

Why The Redesign ?

Available Range

Scope Of Supply

Working Principal

Features & Benefits

Approvals & Options

Installation

Support Material

Page 4: Quality Air Solutions

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FX1-16 Refrigerant DryersWhy The Redesign?

More models – which means closer match to each customer’s demand

Increased number of standard features – improved customer benefit

Improved performance, more variants and approvals – increased competitive advantage

Page 5: Quality Air Solutions

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FX17-21 Refrigerant DryersWhy Extend The Range ?

The existing FX range is a highly successful product line, reliable and competitive.

There’s a genuine market need for simple, good quality dryers in this size range.

Having two very different dryer lines enables us to better fight the competition.

Page 6: Quality Air Solutions

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FX1-5November 2005

FX17-21 Product IntroductionCompleting The Total FX Range

FX17 – 21March 2008FX6-12November

2005FX13-16

November 2006

Page 7: Quality Air Solutions

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FX1-16 Refrigerant Dryers

Maximum Conditions 50HzAmbient temp 43°CInlet temp 55°CInlet pressure 13 (16) bar(g)

Reference Conditions 50Hz : Ambient temp 25°FInlet temp 35°FInlet pressure 7 bar(g)

Product Range

Reference Conditions 60Hz : Ambient temp 100°FInlet temp 100°FInlet pressure 100 psi(g)

Maximum Conditions 60HzAmbient temp 110°FInlet temp 131°FInlet pressure 189 (232) psi(g)

Page 8: Quality Air Solutions

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FX17-21 Refrigerant DryersProduct Range

Reference Conditions 60Hz : Ambient temp 100°FInlet temp 100°FInlet pressure 100 psi(g)

Maximum Conditions 60HzAmbient temp 115°FInlet temp 140°FInlet pressure 189 psi(g)

Model Number

Outlet Pressure Dewpoint 41°F/5°C  

Outlet Pressure Dewpoint 39°F/4°C  

Power Consumption

Maximum Working Pressure

  Inlet Capacity Pressure Drop Inlet Capacity Pressure Drop        

  l/s cfm bar psi l/s cfm bar psi kW HP bar psi

FX17 424 899 0.27 3.96 400 860 0.25 3.63 5.47 7.3 13 189

FX18 530 1124 0.38 5.49 500 1000 0.30 4.35 5.82 7.8 13 189

FX19 618 1310 0.41 5.89 583 1216 0.35 5.08 7.26 9.7 13 189

FX20 883 1872 0.34 4.92 833 1760 0.30 4.35 9.60 12.9 13 189

FX21 1187 2517 0.28 4.07 1120 2400 0.25 3.63 12.50 16.8 13 189

Page 9: Quality Air Solutions

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FX1-21 Refrigerant DryersThe Cost Effective Solution

A cost efficient package, free of design compromises, providing dry air for the majority of compressed air applications.

The FX is designed to provide:

• Full scope with no frills• Simple reliability in terms of performance and operation• No options, which can complicate the design• Industry standard pressure drop

Result

Page 10: Quality Air Solutions

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FX1-21 Refrigerant DryersPDP of 3°C/38°F For A Corrosion Free Process

The FX removes the moisture from the air and with it the risk of damage to equipment, machines and even and final product.

Page 11: Quality Air Solutions

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FX1-16 Refrigerant DryersKey Features Of The FX Range

Efficient heat exchanger with air-to-air side chosen for operational reliability and steady performance

Inlet and outlet connections on all FX are conveniently positioned on the back of the unit

Industry standard pressured drop Simple control panel

with on/off switch and PDP indicator

Basic scope of supply includes a HGB but remains cost effective

Refrigerant circuit sized to always provide dry air

Page 12: Quality Air Solutions

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FX17-21 Refrigerant DryersKey Features Of The FX Range

Efficient heat exchanger with air-to-air side chosen for operational reliability and steady performance

Inlet and outlet connections on all FX are conveniently positioned on the back of the unit

Industry standard pressured drop

Simple control panel with on/off switch and PDP indicator

Basic scope of supply includes a HGB but remains cost effective

Refrigerant circuit sized to always provide dry air

Page 13: Quality Air Solutions

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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air

Integrated water separator– The FX6-21 include an integrated

high efficiency water separator, which facilitates a low and reliable pressure dew point

Air-to-air heat exchanger– All models include an air-to-air heat

exchanger as standard, which prevents condensation forming on the outside of the pipe system

Page 14: Quality Air Solutions

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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air

Electronic drain– The FX1-21 include an electronic

water drain as standard, ensuring reliable evacuation of the water separator, which thereby increasesthe reliability of the total machine

Page 15: Quality Air Solutions

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FX1-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Dry Air Constantly

Pressure drop– Market competitive pressure drop

means that every FX customer can reduce cost through energy savings

– Reducing the pressure requirement and therefore the energy consumption of the compressor, brings bigger savings than most cycling or thermal mass units can achieve

Page 16: Quality Air Solutions

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FX1-5 Brazed Plate Heat Exchanger DryersFeatures and Variants

Inlet and outlet connections on the back of the unit

HGB supplied on all machines

R134a refrigerant

Electronic drain as standard

Brazed plate heat exchanger with air-to-air side

Separate centrifugal water separator

Simple control panel with PDP gauge

All units available in:– 230V 50Hz IEC– 230V 60Hz CSA and UL– 115V 60Hz CSA and UL (inclusive of plug)

Page 17: Quality Air Solutions

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FX1-5 Compact and Easy to InstallFeatures and Variants

The unit can be placed next to the wall

Page 18: Quality Air Solutions

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FX1-5 Brazed Plate Heat Exchanger DryersA Totally Self Regulating Dryer Providing Constant Dry Air

1. Refrigerant compressor2. Condenser3. Condenser fan4. Capillary filter5. Capillary tube6. Refrigerant/air heat exchanger7. Refrigerant separator8. Hot gas bypass9. Air/air heat exchanger10. Water separator11. Automatic timer drain

The FX1-5 The FX1-5 Brazed Brazed plate heat exchanger plate heat exchanger with air-to-air sidewith air-to-air side

Page 19: Quality Air Solutions

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FX6-16 Refrigerant DryersFeatures and Variants

Inlet and outlet connections on the back of the unit

HGB supplied on all machines

R404a refrigerant

Electronic drain as standard

Aluminium block heat exchanger with air-to-air side

Integrated water separator

Simple control panel with PDP gauge

Page 20: Quality Air Solutions

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FX6-16 Refrigerant DryersFeatures and Variants

FX13-16 are available in:– 400V 3PH 50 Hz IEC– 460V 3PH 60 Hz CUL US

FX6-12 are available in:– 230V 50Hz IEC– 230V 60Hz CSA and UL– 115V 60Hz UL (inclusive of plug)– FX6-7 115V 60Hz CSA (inclusive

of plug)

Page 21: Quality Air Solutions

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FX17-21 Refrigerant DryersFeatures and Variants

Inlet and outlet connections on the back of the unit

HGB supplied on all machines

R404a refrigerant

Electronic drain as standard

Aluminium block heat exchanger with air-to-air side

Integrated water separator

Simple control panel with PDP gauge

Page 22: Quality Air Solutions

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FX17-21 Refrigerant Dryers

FX17-21 are available in:– 400V 3PH 50 Hz IEC– 460V 3PH 60 Hz CUL US

Features and Variants

Page 23: Quality Air Solutions

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FX6-21 Refrigerant DryersA Totally Self Regulating Dryer Providing Constant Dry Air

1. Refrigerant compressor2. Condenser3. Condenser fan4. Capillary filter5. Capillary tube6. Refrigerant/air heat exchanger7. Refrigerant separator8. Hot gas bypass9. Air/air heat exchanger10. Water separator11. Automatic drain

In FX6-16 Aluminium block heat exchanger with air-to-air side and built-is water separator is used for maximum heat transfer efficiency and reliable water evacuation

Page 24: Quality Air Solutions

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FX1-21 Refrigerant DryersRecommended FX Installation Layout

FX dryer

Outlet Air Quality

Moisture +3°C/38°FParticles 0.01 micronOil content 0.01 ppm

ISO Class 1.4.1

A “wet” air receiver not only acts as a buffer, but also removes free water, which helps the dryer

The DD pre-filter protects the heat exchanger in the dryer, reduces the oil content of the air and removes particles above 1 micron

The PD after-filter removes much of the remaining oil (0.01ppm) and particles bigger than 0.01 micron.

Installing a bypass on the dryer and filters means that servicing can be carried out without disruption the air flow.

The use of electronic no loss drains not only saves valuable compressed air, but also reduces the chances of blockages and failures

A condensate separator is necessary to ensure that the drainage system is not polluted with oil

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FX1-21 Product InformationFinal Product – Support material

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FX1-21 Refrigerant DryersTop 5 Selling Points

Simple to install and easy to operate

Market standard performance, a good quality machine built to the same high standard as all other Atlas Copco equipment

New heat exchanger with integrated air-to-air side eliminates risk of outlet pipes corrosion

Integrated water separator reduces components and pressure drop whilst increasing reliability

Electronic drain ensures proper operation of the water separator and increases overall reliability

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We are committed to your superior productivity throughinteraction and innovation.

Page 28: Quality Air Solutions