quadratec qrc rocker guards & side armor · 10mm socket. (figure 3) do not fully tighten at...

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The Trusted Source ® Quadratec ® QRC Rocker Guards & Side Armor Installation Manual for 2 Door ’07- Current JK Wrangler Vehicles # 12004.3200 & # 12004.3210 TO REDUCE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE: READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUC- TIONS AND PROCEDURE NOTICES BEFORE ATTEMPTING TO INSTALL OR USE THIS PRODUCT. FOLLOW ALL INSTRUCTIONS AND WARNINGS WITH PRODUCT & VEHICLE OWNERS MANUAL. THIS PRODUCT IS INTENDED TO REDUCE RISK OF OFF-ROAD BODY PANEL DAMAGE AND ASSIST IN ENTRY/EXIT FROM VEHICLE. YOUR TUBE STEP IS NOT INTENDED TO INCREASE OCCUPANT PROTECTION OR REDUCE VEHICLE DAMAGE IN EVENT OF ACCIDENT. PROPERLY TORQUE AND RECHECK FASTENERS AND SECURITY OF STEP TREAD AFTER 250 MILES AND FREQUENTLY THERE- AFTER. INSPECT AND DO NOT USE AS A STEP IF DAMAGED. DO NOT USE ROCKER GUARDS AS A WINCH/SELF-RECOVERY ATTACHMENT POINT. CHECK STATE AND LOCAL HIGHWAY SAFETY LAWS REGARDING PERMITTED ON-ROAD EQUIPMENT. Rocker Guards Rocker Guards Side Armor with Step Side Armor with Step 12004.3200 12004.3210

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Page 1: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

®

Quadratec®QRC RockerGuards & Side Armor

Installation Manual for 2 Door ’07-Current JK Wrangler Vehicles #12004.3200 & #12004.3210

TO REDUCE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE:READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUC-TIONS AND PROCEDURE NOTICES BEFORE ATTEMPTING TOINSTALL OR USE THIS PRODUCT. FOLLOW ALL INSTRUCTIONSAND WARNINGS WITH PRODUCT & VEHICLE OWNERS MANUAL.

THIS PRODUCT IS INTENDED TO REDUCE RISK OF OFF-ROADBODY PANEL DAMAGE AND ASSIST IN ENTRY/EXIT FROMVEHICLE. YOUR TUBE STEP IS NOT INTENDED TO INCREASEOCCUPANT PROTECTION OR REDUCE VEHICLE DAMAGE INEVENT OF ACCIDENT.

PROPERLY TORQUE AND RECHECK FASTENERS AND SECURITYOF STEP TREAD AFTER 250 MILES AND FREQUENTLY THERE-AFTER. INSPECT AND DO NOT USE AS A STEP IF DAMAGED.

DO NOT USE ROCKER GUARDS AS A WINCH/SELF-RECOVERYATTACHMENT POINT.

CHECK STATE AND LOCAL HIGHWAY SAFETY LAWS REGARDINGPERMITTED ON-ROAD EQUIPMENT.

Rocker Guards

Rocker Guards

Side Armor with Step

Side Armor with Step

12004.3200 12004.3210

Page 2: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

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Before You Begin Installation: Congratulations on your purchase of theQuadratec QRC Rocker Guards for yourJeep® Wrangler.

When unpacking, check to make sure allparts are included and not damaged dueto shipping. If any part is missing orbroken, please call Customer Serviceat 800-745-6037 as soon as possible.

Due to the length and bulk of theseguards, we strongly suggest you get thehelp of a friend for steps that involvelifting, locating or holding the rockerguards during installation.

Thank you again for your purchaseand let’s start the installation process.

As you unpack your rocker guards, be careful not to scratch the finishwith a knife or razor. We suggest placing the unpacked guards backinto the original box so it does not get scratched before the installa-tion begins. It is highly recommended that a second person assist withthe installation of these rocker guards.

A hazardous situation which, if not avoided, could result in death orserious injury. You CAN be KILLED or SERIOUSLY HURT if you don’tfollow instructions.

A hazardous situation which, if not avoided, could result in minor ormoderate injury. You CAN be moderately HURT and also may sufferproperty damage if you don’t follow instructions.

Careful attention is required to this instruction or operation but doesgenerally not relate to personal injury. Damage to your Quadratec®product or other property may result if you don’t follow instructions.

These custom fit guards have beendesigned for long life and great looks.With proper care, they are designed toprovide years of use.

Please see page 7 in this instructionbooklet for all suggested care for yourQuadratec Rocker Guards.

Product Care and Maintenance:

A Few Words About Product Safety: Your Rocker Guards are designed to enhance the utility and enjoyment ofyour off road capable vehicle. Before installation, please take a moment to review the following safety information

and installation instructions. Importantsafety information is generally precededby one of three signal words indicatingthe relative risk of injury. The signal words mean:

Page 3: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

®

3

Installation Hardware:

You can identify the left and right hand pieces by locating theQuadratec oval logo. The logo should be at the front of the part.

You must remove factory installed “Rock Rails”, side steps or runningboards before installation of your new rocker guards.

These instructions are shared for the Quadratec side steps andQuadratec rock rails for JK. The installation instructions are the samefor both. Pictures may not show the part you purchased but the in-stallation will be the same.

REQUIRED TOOLS: Safety Glasses

10mm, 13mm & 16mm Socketswith Ratchet Driver

PARTS LIST:Driver (Left) Rocker Guard QTY 1Passenger (Right) Rocker Guard QTY 1

Nut Plates:A) 10mm nut plate QTY 4

Hex Bolts:B) 10 x 35 mm bolts QTY 4 C) 8 X 35 mm bolts QTY 4

Button Head Bolts:D) 6 X 25mm button head bolts QTY 8

Nylon Lock Nuts:E) 6mm nylock nut QTY 8

Flat Washers:F) 10mm flat washer QTY 4G) 8mm flat washer QTY 4H) 6mm flat washer QTY 16

Lock Washers:I) 10mm lock washer QTY 4J) 8mm lock washer QTY 4

Supplied Tools:K) 4mm Hex Key QTY 1

ECA B D

F G JH I

K

Page 4: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

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Install the 6mm button head boltsthrough the pinch weld and the mount-ing bracket with a washer on both sidesand secure with 6mm nylock nut usingthe provided 4mm hex wrench and a10mm socket. (Figure 3)

Do not fully tighten at this time. Repeaton the 3 remaining holes. (Figure 4)

Locate the 4 holes along the factorypinch weld of your vehicle as show inpicture. (Figure 1)

Starting at the front of the vehicle position the mounting tabs of the rockrails behind the pinch weld and alignthe holes with the factory pinch weldholes as shown. (Figure 2)

Step 1:

Step 3:

Figure 1 Figure 2

Figure 3 Figure 4

Step 2:

Step 4:

Page 5: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

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On Newer model JK’s locate the 2 vertical threaded holes behind the pinchwelds. Align the holes in the bracketswith these holes. (Figure 5)

Install the 8mm hex bolts, lock washers,and washers and snug with a 13mmsocket. Repeat on the two remainingholes. (Figure 6)

Figure 5 Figure 6

Figure 7 Figure 8

Older JKs do not have a threaded insert.The supplied 10mm nut plate will haveto be installed through the adjacent holein the body.

You may have to hold the plate in posi-tion using a finger. (Figure 7)

Once the plate is installed secure with10mm bolt, lock washer, and washer.Snug with a 16mm socket. (Figure 8)

Now fully tighten the pinch weld boltsand then the vertical mounting bolts.Repeat steps on the opposite side.

Step 5: Step 6:

Step 7:

Installation is complete.

Page 6: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

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Completed Installation:

Rocker Guards

Side Armor with Step

Page 7: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

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Your Rocker Guards have been designedand manufactured to provide years ofuse. However, like any product, generalmaintenance is required to keep itlooking new.

Because the guards are located on theunderside of the vehicle, they are

subject to potential rock chips and other debris potentially causing portions ofthe paint to chip off. For touch ups, werecommend using a textured blackspray paint sprayed on a piece of cardboard and cotton swab to gently fillin these chips. This will prevent any rustfrom forming.

Product Care and Maintenance:

Rocker Guards

Side Armor with Step

Page 8: Quadratec QRC Rocker Guards & Side Armor · 10mm socket. (Figure 3) Do not fully tighten at this time. Repeat on the 3 remaining holes. (Figure 4) Locate the 4 holes along the factory

The Trusted Source

®

Quadratec® ExclusiveThree Year Limited Warranty

Your Quadratec® branded accessories arecovered by the following Limited Warrantyprovided exclusively by Quadratec, Inc., 1028Saunders Lane, West Chester PA 19380.

This Limited Warranty is the only warrantymade in connection with your purchase.Quadratec neither assumes nor authorizes anyvendor, retailer or other person or entity to as-sume for it any other obligation or liability inconnection with this product or Limited War-ranty. This Limited Warranty does not applyand is not cumulative to any accessory or partdistributed by Quadratec for which the Manu-facturer provides a separate written warranty.

What is Covered: Subject to the terms, exclu-sions and limitations herein and with respectonly to Quadratec branded accessories first soldin the United States, Quadratec warrants to theinitial retail purchaser only that yourQuadratec accessory shall be free of defects inmaterial and workmanship: for a period ofthree (3) years from date of retail purchase.

This Limited Warranty is not assignable andshall terminate upon sale of the vehicle uponwhich the Quadratec accessory is installed orother transfer third persons.

All other warranties are hereby disclaimed, ex-cept to the extent prohibited by applicable lawin which case any implied warranty of mer-chantability or fitness for a particular purposeon this product is limited to 3 year from date ofinitial retail sale. Quadratec reserves the rightsto: (a.) require invoice or other proof your ac-cessory is within the terms of this LimitedWarranty as a condition of warranty serviceand, (b.) make future revisions to this productand Limited Warrantywithout prior notice orobligation to upgrade your product.

What is Not Covered:Your Quadratec Limited Warranty does notcover products or parts Quadratec determinesto have been damaged by or subjected to:

(a.) installation damage, alteration, modifica-tion, combination with other parts, failure tomaintain or improper repair or service, (b.) nor-mal wear & tear, cosmetic damage or damagefrom moisture or water immersion, (c.) Acts ofGod, accidents, misuse, negligence, inadequatemounting or impact with vehicle(s), obstaclesor other aspects of the environment, (d.) theft,vandalism or other intentional damage.

Remedy Limited to Repair/Replacement:The exclusive remedy provided hereunder shall,upon Quadratec inspection and at Quadratec’soption, be either repair or replacement of prod-uct or parts (new or refurbished) covered underthis Limited Warranty. Customers requestingwarranty consideration should first contactQuadratec to obtain a RGA number(610-701-3336). All labor, removal, shippingand installation costs are customer’s responsibility.

Other Limitations - Exclusion of Damages -Your Rights Under State Law:In consideration of the purchase price paid, nei-ther Quadratec nor any independent Quadratec distributor/licensee are responsible for any timeloss, rental costs, or for any incidental, conse-quential, punitive or other damages you mayhave or incur in connection with any part orproduct purchased. Your exclusive remedyhereunder for covered parts is repair/replace-ment as described above.

This Limited Warranty gives you specific rights.You may also have other rights that vary fromstate to state. For example, some states do notallow limitations of how long an implied war-ranty lasts and /or do not allow the exclusionor limitation of incidental or consequentialdamages, so the limitations and exclusionsherein may not apply to you.

©Quadratec, Inc. 2013. All Rights Reserved.3.29.13 LTR Version

Part #12999.3058