qt4-15 line sample project fianncials

8/2/2019 QT4-15 Line Sample Project Fianncials

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Avg Land Required Avg land 1.5 Acers Power Required 120 KVA 5 CM of water/Day

at 0.75 capacity=21600 Bricks per day Fixed Capital=Rs 76.57 Lakhs Working Capital=Rs 19.95 Lakhs

Name of the Firm: INDIABLOCKMACHINE.COM SAMPLE PROJECT PROFILE FOR QT4-15
http://indiablockmachine.com/http://indiablockmachine.com/


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Per Ton "Mix %" nos/sets Total FOB

100 10 1 $42,000.00

100 53 Pallets $12.00 1200 $14,400.00

6,000.00 7 Total FOB Price $56,400.00

250 30Gypsium 800 0

Item Freight-USD Nos Total Shipping

175 40' Container $1,500.00 1 $1,500.00

20' Containers $1,250.00 2 $2,500.00

49 Total Shipping $4,000.00

15% Insurance @ 0.25% $151.00

1 CIF Price $60,551.00

2,100.00

NO $50.00

NO 30

75% 0

24 0

Rs.3.50

Rs.3.11

Value Assumptions Machine Quotation & Avg Shipping as on 1-Nov-11

Price watch China FOB Quotation

fly ash Basic Machinary Quote

Crusher dust/sand

OPC Cement

Baby chipsShipping Requirments

Avg Labour per day

INR to USD Rate

Intrest rate

No of Shifts operation

230x110x70 Size

Workshed Req (sft) Installation clauses

DG set Required Installation charges per day

Margin Money in TL ? Total Installation days

3.1 Kg per BrickVAT rate 4% Brick Sale price Ex Factory

Excise Duty 8.33% Base Sale price (W/o VAT and Excise)

Machine Utilisation Free Installation days

Bricks/Stroke Extra Engineer Support days

Brick Sale Statics


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D % value Total

1 100.00

2 1% 101.00

3 Basic Customs Duty 5% 5.05

4 Sub Total-1 106.05

5 10% 10.61

6 3% 0.327 116.97

8 3% 0.48

9 117.45

10 4% 4.70

11 GRAND TOTAL 122.15

12 Percent 22.15

Customs cess on total duty

Sub Total-3

Aditional customs cess

EFFECTIVE Percentage of tax on imports over CIF price

Note Indian Total Import Duty Obligation Calculations

CIF Price (=FOB Price+Sea Fright+ Sea Insurance)

Landing Overheads by Indian Costoms ( after adition )

CVD (Counter Valing Duty)

Educational cess thereonSub Total-2


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E Rate/unit Total- Rs Lakhs

1 Total China Machinary CIF price $60,551.00

2 Rupees Convertion as on date Rs. 49.00 29.67

3 22.15 6.57

4 Rs. 10,000.00 0.40

5 Destuffing and Inland frieght Rs. 8,000.00 0.32

6 Installation Engineers Airfare Rs. 40,000.00 0.407 Engineer's Stay and Food Rs. 2,000.00 0.60

8 0.74

9 38.70

China Machinary landing and Installation Costs

in Lakh Rs.

Custums + CVD + Surcharge in % in Lakh Rs. %

Clearing & Forwarding per 20' Container in Lakh Rs.

in Lakh Rs.

in Lakh Rs.in Lakh Rs.

Installation charges (Total days- free days) in Lakh Rs.

Total China Machinary Till Installation in Lakh Rs.


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F Items to be obtained from India Total-Rs Lakhs

1 1 Tractor Mounter Loader in Lakh Rs. 8.00

2 1.5 TonsForklift in Lakh Rs. 8.00

3 Other tools and misc kits in Lakh Rs. 2.00

4 Total Machinaries from India 18.00in Lakh Rs.


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G Total Pland and Machinary in Rs Lakhs 56.70


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H Fixed Capital

ParticularsQuantit

yRate Amount In Rs Lakhs

1 Land

Land Requirment (Minimum) in Acers..Own Land

Avg land

1.5

Acers 0 Rs. 0.00 0.00

2 2100 250 Rs. 525,000.00 5.25

3 Rs. 262,500.00 2.63

4

Transformers, Line Drawls etc Rs. 450,000.00

Electric Deposit Rs. 150,000.00 6.00

5 NO Rs. 900,000.00 9.00

6 56.70

7 Rs. 600,000.00 6.00

8 NO Rs. 754,904.88 7.54

9 93.12

Contingency, Travel & and Pre Operative

Margin Money for Working Capital

Total Fixed Capital

Work shed , Stores, & Office

Water connection, Installation and Other Civil works

Electric Installations

D.G.set ( Optional )

Plant & Machinary


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1 Rated Capacity 28800 Bricks per shift 230x110x70 Size

2 At capacity utilisation 75% 21600 Bricks per shift 230x110x70 Size

3 Per day utilisation 1 21600 Bricks per day 230x110x70 Size

4 Production in Tons 67 Tons Per Day 3.1 Kgs per Brick


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J Raw materials/ Day in Rs. in Rs.

0 particulars Quantity T rate/tonne Amount

1 fly ash 6.70 100 670

2 Crusher dust/sand 35.49 100 3549

3 OPC Cement 4.69 6,000 28140

4 Baby chips 20.09 250 5022.55 Gypsium 0.00 800 0

6 RM/ Day 66.96 37381.5

7 add Wastage @ 1.5% 560.7225

8 Raw material per Day 37942.2225 37942.2225

K

9 Labour/Day Nos Lab/Day Tot sal/day

Labour 20 175 3,500.00 3,500.00

L

10 Power

Power (5 Pc per Brick) 21600 0.06 1,296.00 1,296.00

M 1,296.00 1,296.00

N 77.63 77.63

O 232.89 232.89

intesrest 4109.58904 4109.589041prod cost 48454.33154

2.24325609

Maintainance per day ( at 1% per annum )

Cost Analysis per Day 67 Tons

Office and Factory Overheads per day

Insuraance per day ( at 0.33% per annum )


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Q

1 Curing Line-days 7

2 Cerdit Period-days 20

3 Stock holding-days 18

4 Total working Capital Days 45 days

5 45 rs 2180444.92

Working Capital for 1 Cycle

Working Capital for 1 Cycle


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R Cost Summery (Per Brick ) Rs per Brick

1 Direct Cost Rs.1.76

2 cost = Direct cost + Labout + power Rs.1.98

3 Rs.2.05

4 Rs.2.21

Factory Cost = Prime Cost + Factory Overheads

Production Cost =All costs- Derived from calculations in next page


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S

Item in Rs. Lakhs

1 Total Fixed Capital 85.00

2 Total Working Capital (45 days) 19.95

3 Project Cost 104.95

T Machinary Utilisation assumed 75.00% 21600 Bricks/day

U Cost of production per year In Rs lakhs

1 Production Cost for 12 months 132.98

2

Depreaciation on building/shed and otherconstructions except land 10 percent 0.79

3 Depreaciation on machinary & equipments 15 percent 9.40

4 Intrest On Full (FC + WC ) 14.48

5 Total cost of production 143.17

V Sales per year at the base price of 6480000 201.31 3.1018518

Rs.3.11nos Bricks 2.2

W Carbon Credit Revenue (Apprx) 6480000 5.83

Note : 0.8618518

558480

Analisis Without CDM With CDM

AA Total Revenue 201.31 207.14

BB Net Profit/year 58.14 63.97

CC Net Profit Ratio 28.88 30.88 %

EE Rate of return on investment 60.23 66.27 %

FF Fixed cost (Per annum)

1 Depreatiation (Full) 10.19

2 Insurance (Full) 0.23

3

Intrest on investment (On loan component..75%of project cost) 10.86

4 20% Power 0.78

5 50% of all overheads 1.94

6 Total fixed cost 24.00

GG Break Even Point (B.E.P) 29.22 27.29 %

HH Note :

1

2

3

Net Profit Ratio = (Net Profit / Net Sales) x100

Rate of Return on Investment = (Net Profit / Project Cost) x 100

Break Even Point ( B.O.P )= (Fixed Cost / (Fixed Cost + Net Profit)) x 100

Project Cost, Profitability Calculation & Ratios

Calculated 9 Paise per Brick in a Bundled

Project. For reference only


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C

Sheet1A Assumptions for Sample Project Profile for Automatic Brick making line model no QT4-

As land costs vary widely, this has been excluded

Customs duties considered as per Project Rates

10% depreciations of Land & Buildings considered & 15% on machinery

The shed area and office area for guidelines only. Clients can have their own luxury as per the n

The work shed and office space and fabrication charges considered as CPWD averages.

The Machinery Commissioning and Civil charges are considered @ 5% of its landing price

The raw material rates pertains to a specific place and may vary from place to place

Block sale price indicated in this Project is ex-factory. All taxes and transport extra as applicable

Interest and opportunity cost is considered as per the Prevailing rates

B Disclaimer

This Project Profile is supplied free of cost to all prospective clients

This FULL document can be distributed free of cost to any one, without any sort of permission

This Document cannot be sold to anyone for any purpose( neither soft copy nor hard copy)

This Project Profile might be A GENERALISED profile and do not represent any one unit in parti

This is for guiding prospective client, and helping them to understand the project dimensions

This can also serve a basis for Clients Chartered Account for making a DPR for them

This template with a little variation can be used to get the DIC EM-1, Pollution control NOC, and

This document do not in any way bind, restrict or force any data on N.G.Reddy or the related orgAs the raw materials vary widely, so also does the mix designs we suggest. So final costing may

The Price basics for China Machinery, and Indian side machinery is just for reference purpose.

Even the quantity of items is approximate, and can vary from case to case basis

The civil costs can vary depending location, and the clients rapport and grasp on the field

The fabrication costs can depend a lot on clients ability to handle the things on his own, and Ste

We can take up the client specific Project profile on a Nominal Payment basis

We are Bundling Fly Ash Bricks Units in a group for CDM benefit to earn Carbon Credits

Please get in touch with us for getting registered into CDM project and earn carbon Credits


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Sheet2Prepared by project Consultant N.Gangadhar Reddy,

Dongyue Brick Engineering Pvt ltd. [email protected], website-www.indiaSheet3Sheet4Sheet5


Dongyue Brick Engineering Pvt ltd. [email protected], website-www.indiaSheet7Prepared by project Consultant N.Gangadhar Reddy,

Dongyue Brick Engineering Pvt ltd. [email protected], website-www.india

I Working Capital CalculationSheet8Sheet9P Total Expences per day in Rs Lakh 0.44

Sheet10Sheet11

Prepared by project Consultant N.Gangadhar Reddy,Dongyue Brick Engineering Pvt ltd. [email protected], website-www.india

Financial Aspects


Dongyue Brick Engineering Pvt ltd. [email protected], website-www.india
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