qs agitator assemblies - carlisle ft

EN

Service Manual

IMPORTANT! DO NOT DESTROYIt is the Customer's responsibility to have all operators and service personnel read and understand this

manual.

Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.

QS AGITATOR ASSEMBLIES

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

77-3318 R1.1 www.carlisleft.com

EN

II 1/2 G Ex h IIB T4 Ga/Gb (Agitator)

II 2G Ex db/de/eb IIC T4 Gb (Electric Motor)

II 2G c IIC T4/6 (Air Motor), II 2G c IIC T4 X (Gearbox)

II 2G ck IIB T4 (Variator)

Notified body details and role: Element Materials Technology (0891)

EU Type examination and issuing Certificate

EU Declaration of Conformity

This Declaration of conformity / incorporation is issued under the sole responsibility of the

manufacturer:

Product Description / Object of Declaration: Agitator QS-XXXXXXXXXX

Except QS-ESXXXXXXB, QS-ESXXXXXXF

This Product is designed for use with: Solvent and Water based materials

Suitable for use in hazardous area:

EMT18ATEX0010X

This Declaration of conformity / incorporation

is issued under the sole responsibility of the

manufacturer:

Carlisle Fluid Technologies UK Ltd,

Ringwood Road,

Bournemouth, BH11 9LH. UK

Protection Level:

Bournemouth,BH11 9LH,UK

Providing all conditions of safe use / installation stated within the product manuals have been complied with and

also installed in accordance with any applicable local codes of practice.

Zone 0 / Zone 1

Machinery Directive 2006/42/EC

ATEX Directive 2014/34/EU

by complying with the following statutory documents and harmonized standards:

EN ISO 12100:2010 Safety of Machinery - General Principles for Design

EN ISO 80079-36:2016 Explosive Atmospheres- Part 36: Non Electrical equipment for explosive atmospheres-

Basic methods and requirements.

EN ISO 80079-37:2016 Explosive Atmospheres- Part 37: Non Electrical equipment for explosive atmospheres -

protection by methods "c", "b" and "k".

Signed for and on behalf of Carlisle Fluid

Technologies UK Ltd:

D Smith Director of Sales (EMEA)

1/2/18

77-3318 R1.1 2/24 www.carlisleft.com

EN

Hazards or unsafe practices which could result in

severe personal injury, death or substantial property

damage.

Read the following warnings before using this equipment.

WARNING

WARNING

STATIC CHARGE. Fluid may develop a static charge that must be

dissipated through proper grounding of the equipment, objects to be

sprayed and alll other electrically conductive objects in the dispensing

area. Improper grounding or sparks can cause a hazardous condition

and result in fire, explosion or elecrtic shock and other serious injury.

IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE

OPERATOR OF THE EQUIPMENT.

KEEP EQUIPMENT GUARDS IN PLACE.

Do not operate the equipment if the

safety devices have been removed.

PROP 65 WARNING. WARNING: This product contains chemicals

known to the state of California to cause cancer and birth defects or

other reproductive harm.

NEVER MODIFY THE EQUIPMENT. Do

not modify the equipment unless the

manufacturer provides written

approval.

PINCH POINT HAZARD. Moving parts

can crush and cut. Pinch points are

any areas where ther are moving

parts.

Hazards or unsafe practices which could result in

minor personal injury, product or property

damage

Important installation, operation or maintenance

information.

PACEMAKER WARNING. You are in the

presence of magnetic fields which may

interfere with the operation of certain

pacemakers.

KNOW WHERE AND HOW TO SHUT

OFF THE EQUIPMENT IN CASE OF AN

EMERGENCY.

INSPECT THE EQUIPMENT DAILY. Inspect the equipment for worn or

broken parts on a daily basis. Do not operate the equipment if you

are uncertain about its condition.

NOISE LEVELS. The A-weighted sound level of pumping and spray

equipment may exceed 85 dB(A) depending on equipment settings.

Actual noise levels are available on request. It is recommended that

ear protection is worn at all times while equipment is in use.

In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as

follows:

HIGH PRESSURE CONSIDERATION. High pressure can cause serious

injury. Relieve all pressure before servicing. Spray from the gun,

hose leaks or ruptured components can inject fluid into your body

and cause extremely serious injury.

AUTOMATIC EQUIPMENT. Automatic

equipment may start suddenly without

warning.

READ THE MANUAL. Before operating finishing equipment, read and

understand all safety, operation and maintenance information

provided in the operation manual.

NOTECAUTION

EQUIPMENT MISUSE HAZARD. Equipment misuse can cause the

equipment to rupture, malfunction or start unexpectedly and result in

serious injury.

OPERATOR TRAINING. All personnel

must be trained before operating

finishing equipment.

PRESSURE RELIEF PROCEDURE.

Always follow the pressure relief

procedure in the equipment instruction

manual.

WEAR SAFETY GLASSES. Failure to wear safety glasses with side

shields could result in serious eye injury or blindness.

DE-ENERGIZE, DE-PRESSURISE, DISCONNECT AND LOCK OUT ALL

POWER SOURCES DURING MAINTENANCE. Failure to de-energize,

disconnect and lock out all power supplies before performing

equipment maintenance could cause serious injury or death.

PROJECTILE HAZARD. You may be

injured by venting liquids or gases that

are released under pressure, or flying

debris.


EN

FUNCTIONAL DESCRIPTION

The agitator can be mounted to a tank or lid and has various shaft and impeller configurations to suit

most applications.

The shaft can be shortened to suit the tank size.

Mixing is achieved radially and axially.

Suitable for use in hazardous area:

Zone 0 for shaft / impeller and Zone 1 for drive / support (excluding NEMA versions), and can be

directly coupled to electric or pneumatic drive units as specified.

The Binks agitator is intended for agitating paints and similar finishing materials upto 1000 Centipoise

viscosity.

For best results it is recommended that the agitator assembly is mounted offset from the centre of the

tank, see QS-5016S service manual for further details.

For materials >500 Centipoise, it is recommended to use two impeller configurations.


EN

S

E

P

QS - E S 110 TP 30 D

Ø [cm]

P

TP

QP

A

B

C

D

E

F

K

L IEC 71 PNEUMATIC DRIVE AGITATOR - LONG LIFE

4 X PADDLE

NOT ALL COMBINATIONS ARE AVAILABLE.

NEMA 56C GEARBOX & AGITATOR ONLY

IEC 71 ELECTRIC VARIATOR DRIVE AGITATOR

NEMA 56C ELECTRIC VARIATOR DRIVE AGITATOR

IEC 71 PNEUMATIC DRIVE AGITATOR - STANDARD

IEC 71 ELECTRIC FIXED SPEED AGITATOR

IEC 71 ELECTRIC INVERTER DRIVE AGITATOR

40

20

NOTE

THESE AGITATORS ARE DESIGNED TO ROTATE IN A CLOCKWISE DIRECTION WHEN LOOKING FROM

THE DRIVE END TO THE SHAFT / IMPELLER/S.

ELECTRIC

125

90

1 X PADDLE

IMPELLER TYPE

DRIVE COMBINATIONS

IEC 71 GEARBOX & AGITATOR ONLY

PART NUMBER PREFIX

115

120

100

105

110

IMPELLER

85

STAINLESS STEEL

12

30

SHAFT LENGTH [cm]

80

75

PART NUMBER SELECTION GUIDE

MATERIALS OF CONSTRUCTION

IMPELLER ASSEMBLY

130

2 X PADDLE

DRIVE TYPE 95

PNEUMATIC


EN

EPL Gb

EPL Ga

= 0.125 x D

= 0.125 x 600

= 75

IEC 71 MODELS ONLY

TANK LID OFFSET CALCULATION - AGITATOR POSITIONING

NOTE

FOR A MORE DETAILED EXPLANATION, SEE QS-5016S AGITATOR SERVICE MANUAL.

EQUIPMENT PROTECTION LEVELS

ZONE 1

ZONE 0

SHAFT LENGTH [cm]

E.G., 75cm

Calculation example:

Tank ØD

= Ø600

Offset

Offset

Offset


EN

IEC COUPLING KIT

IEC 71 GEARBOX KIT

IEC 71 GASKET KIT

MAX. WEIGHT OF UNIT

0 RPM

SPARES

GEARBOX RATIO

SEE PAGE 19 ONWARDS

FOR DETAILS OF GEARBOX,

SEE MANUFACTURER'S MANUAL

FOR DETAILS OF AGITATOR,

11.8 Kg [26 lbs]

MAX. POWER

DIMENSIONS

GEARBOX & AGITATOR ONLY - IEC 71 'D' B5

PART NUMBER - QS-ESXXXXXXA

SEE QS-5016S SERVICE MANUAL

SPECIFICATION

QSK-033

QSK-032

QSK-031

QSK-030

GEARBOX OIL KIT

11.55:1

216 RPM

25.6 Nm [226.6 lb-in]

0.37 kW [0.5 hp]

MAXIMUM SPEED

MINIMUM SPEED

MAX. OUTPUT TORQUE


EN

PART NUMBER - QS-ESXXXXXXB

11.6 Kg [25.6 lbs]

11.55:1

216 RPM

25.6 Nm [226.6 lb-in]


NOTE

THIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY

NEMA 56C GEARBOX KIT

NEMA COUPLING KIT

MINIMUM SPEED 0 RPM

DIMENSIONS

MAX. POWER

QSK-042

QSK-041

QSK-031

QSK-040

GEARBOX OIL KIT

NEMA 56C GASKET KIT

SEE PAGE 19 ONWARDS

SPECIFICATION

SPARES

GEARBOX & AGITATOR ONLY - NEMA 56C

MAX. WEIGHT OF UNIT

GEARBOX RATIO

MAXIMUM SPEED

MAX. OUTPUT TORQUE

0.37 kW [0.5 hp]





EN

ELECTRIC FIXED SPEED AGITATOR - IEC71 'D' B5

PART NUMBER - QS-ESXXXXXXC

SEE PAGE 19 ONWARDS

QSK-090 MOTOR & GEARBOX KIT

QSK-031 GEARBOX OIL KIT

DIMENSIONS

FOR DETAILS OF DRIVE UNIT,






SPECIFICATION

PROTECTION LEVEL

GEARBOX RATIO 7.23:1

MAX. WEIGHT OF UNIT 31 Kg [68.3 lbs]

SPARES

MAX. OUTPUT TORQUE

II 2G Ex db eb IIC T4 Gb

0.37 kW [0.5 hp]MAX. POWER

18.8 Nm [166.4 lb-in]

FIXED SPEED 194 RPM @ 50 Hz


EN

PROTECTION LEVEL II 2G Ex db/eb IIC T4 Gb

31 Kg [68.3 lbs]

0.37 kW [0.5 hp]

29.4 Nm [226.6 lb-in]

190 RPM @ 80 Hz

11.55:1

PART NUMBER - QS-ESXXXXXXD

GEARBOX RATIO

20-80 Hz

MAX. WEIGHT OF UNIT

47 RPM @ 20 Hz

INVERTER OUTPUT

QSK-050

QSK-031


GEARBOX OIL KIT

MOTOR & GEARBOX KIT

MAX. POWER

MAX. OUTPUT TORQUE

MINIMUM SPEED

MAXIMUM SPEED

ELECTRIC INVERTER DRIVE AGITATOR - IEC 71 'D' B5

SPECIFICATION


SEE PAGE 19 ONWARDS

SPARES





DIMENSIONS


EN

PART NUMBER - QS-ESXXXXXXE

DIMENSIONS



ELECTRIC VARIATOR DRIVE AGITATOR - IEC 71 'D' B5






FOR DETAILS OF VARIATOR,


EN

PROTECTION LEVEL II 2G Ex db/de IIC T4 Gb

PART NUMBER - QS-ESXXXXXXE

GEARBOX OIL VOLUME

VARIATOR TRACTION LUBRICANT

GEARBOX OIL

40 RPM @ 50Hz

0.37 kW [0.5 hp]

MAX. WEIGHT OF UNIT

GEARBOX RATIO

MAXIMUM SPEED

SPECIFICATION

GEARBOX OIL KIT

VARIATOR TRACTION LUBRICANT KIT

MOTOR, VARIATOR & GEARBOX KIT

SPARES

SEE PAGE 19 ONWARDS

QSK-031

QSK-061

QSK-060

41 Kg [90.4 lbs]

2.62:1

229 RPM @ 50Hz

18.4 Nm [162.9 lb-in]

ELECTRIC VARIATOR DRIVE AGITATOR - IEC 71 'D' B5

Synthetic ISO VG 220

Santotrac 50 Planetroll Oil

1.4 Litres

MINIMUM SPEED

MAX. OUTPUT TORQUE

MAX. POWER


EN


FOR DETAILS OF VARIATOR,






ELECTRIC VARIATOR DRIVE AGITATOR - NEMA 56C

PART NUMBER - QS-ESXXXXXXF

DIMENSIONS

NOTE

THIS UNIT IS NOT FOR SALE IN EUROPE

AND THEREFORE IS EXCLUDED FROM

THE DECLARATION OF CONFORMITY



EN

GEARBOX OIL Synthetic ISO VG 220

SPARES

SEE PAGE 19 ONWARDS

VARIATOR TRACTION LUBRICANT

QSK-100 MOTOR, VARIATOR & GEARBOX KIT

Santotrac 50 Planetroll Oil

QSK-061

MAX. POWER 0.37 kW [0.5 hp]

MAX. OUTPUT TORQUE 18 Nm [159.3lb-in]

VARIATOR TRACTION LUBRICANT KIT

MINIMUM SPEED 12 RPM @ 60Hz

MAXIMUM SPEED 285 RPM @ 60Hz

GEARBOX RATIO 2.62:1

MAX. WEIGHT OF UNIT 41 Kg [90.4 lbs]

GEARBOX OIL VOLUME 1.4 Litres

QSK-031 GEARBOX OIL KIT

ELECTRIC VARIATOR DRIVE AGITATOR - NEMA56C

PART NUMBER - QS-ESXXXXXXF

SPECIFICATION


EN

PART NUMBER - QS-PSXXXXXXK

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5






DIMENSIONS



EN

PROTECTION LEVEL II 2GD Exh IIC T4 Gc IIIC T135°C Dc

PART NUMBER - QS-PSXXXXXXK

IEC 71 GEARBOX KIT

IEC COUPLING KIT

IEC 71 GASKET KIT

R1/4" MUFFLER (S) KIT

R1/4" X G1/4" INLET RESTRICTOR (S) KIT

AIR CONSUMPTION

0 RPM

MAX. POWER

MAX. OUTPUT TORQUE

MINIMUM SPEED

MAXIMUM SPEED

GEARBOX RATIO

MAX. WEIGHT OF UNIT

GEARBOX OIL VOLUME

MAX. PRESSURE

0.37 kW [0.5 hp]

2.8 Nm [24.8 lb-in]

216 RPM

11.55:1

12.4 Kg [27.3 lbs]

1.4 Litres

6.2 bar [90 psig]

SPECIFICATION

660 l/min [23.3 CFM]

AIR MOTOR (S) KIT

GEARBOX OIL KIT

SPARES

SEE PAGE 19 ONWARDS

PNEUMATIC DRIVE AGITATOR - STANDARD - IEC 71 'D' B5

QSK-070

QSK-031

QSK-030

QSK-033

ADJUSTING VALVE & GAUGE KIT

QSK-072

QSK-071

QSK-033

QSK-073


EN

PART NUMBER - QS-PSXXXXXXL

PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5






DIMENSIONS



EN

1.4 Litres

PROTECTION LEVEL II 2GD c T6 T85°C X

G3/8" INLET RESTRICTOR KIT

G3/8" X G1/4" AIR INLET KIT

PART NUMBER - QS-PSXXXXXXL

11.55:1

12.8 Kg [28.2 lbs]

SPECIFICATION

MAX. POWER

QSK-073

QSK-083

QSK-082

ADJUSTING VALVE & GAUGE KIT

GEARBOX RATIO

0 RPM

PNEUMATIC DRIVE AGITATOR - LONG LIFE - IEC 71 'D' B5

SPARES

AIR MOTOR KIT - LONG LIFE

GEARBOX OIL KIT

SEE PAGE 19 ONWARDS

MAX. OUTPUT TORQUE

MINIMUM SPEED

MAXIMUM SPEED

MAX. PRESSURE

0.41 kW [0.55 hp]

3.3 Nm [29.2 lb-in]

216 RPM

GEARBOX OIL VOLUME

MAX. WEIGHT OF UNIT

QSK-080

IEC 71 GEARBOX KIT

6.3 bar [91.4 psig]

793 l/min [28 CFM]AIR CONSUMPTION

QSK-081

QSK-033

QSK-032

QSK-031

QSK-030

IEC COUPLING KIT

IEC 71 GASKET KIT

R3/8" MUFFLER KIT - LONG LIFE


EN

NEMA COUPLING

QSK-032

PART NO. DESCRIPTION

QSK-030

SPARE PARTS

QSK-031

DIPSTICK

OIL SUCTION GUN

IEC COUPLING

IEC71 GASKETQSK-033

QSK-041

NEMA 56C GEARBOX

NEMA 56C GASKET

NEMA COUPLING

DIPSTICK

IEC COUPLING

IEC71 GASKET

IEC71 GEARBOX

QSK-040

GEARBOX OIL [ 1 LITRE ]


EN

1/4" MUFFLER

QSK-071

QSK-061

QSK-070

SPARE PARTS - CONTINUED


MOTOR AND GEARBOX

(FOR VARIATOR ONLY)

AIR MOTOR - STANDARD

1/4" INLET RESTRICTOR

QSK-042

QSK-050

QSK-060 MOTOR, VARIATOR AND GEARBOX

NEMA 56C GASKET

VARIATOR TRACTION LUBRICANT [1 LITRE]

R1/4" MUFFLER

(FITS AIR MOTOR - STANDARD)


EN

QSK-082

QSK-072



QSK-073

R1/2" MALE EQUAL ELBOW

R3/8" x G1/2" MALE x FEMALE ADAPTOR

R1" HIGH NOISE REDUCTION SILENCER

1/4" INLET RESTRICTOR

(FITS AIR MOTOR - STANDARD)

AIR MOTOR- LONG LIFE

AIR ADJUSTING VALVE AND GAUGE

G3/8" INLET RESTRICTOR

NOISE REDUCTION FELT

G1/2" x G1" FEMALE UNEQUAL SOCKET

QSK-083

QSK-080

G3/8" INLET RESTRICTOR

(FITS AIR MOTOR - LONG LIFE)

G3/8" x G1/4" INLET NIPPLE


QSK-081


EN

MOTOR AND GEARBOX

MOTOR, VARIATOR AND GEARBOX



NOISE REDUCTION FELT (KIT OF 5)

QSK-084


QSK-090

QSK-100


EN

NOTES


EN

© 2018 Carlisle Fluid Technologies,Inc.

Tel: 1-888-992-4657

Fax: 1-888-246-5732

Tel: 1-800-445-3988

Fax: 1-800-445-6643

DeVilbiss®, Ransburg®, MS®, BGK®, and Binks® are registered trademarks of Carlisle Fluid

Technologies, Inc.

Europe, Africa,

Middle East,

India

Tel: +44 (0)1202 571 111

Fax: +44 (0)1202 573 488

ChinaTel: +8621-3373 0108

Fax: +8621-3373 0308

Tel: +81 45 785 6421

Fax: +81 45 785 6517

AustraliaTel: +61 (0) 2 8525 7555

Fax: +61 (0) 2 8525 7575

WARRANTY POLICY

Japan

For the latest information about our products, visit www.carlisleft.com

This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited

warranty. The use of any parts or accessories, from a source other than Carlisle Fluid

Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance

provided, may invalidate any warranty.

For specific warranty information please contact Carlisle Fluid Technologies.

Carlisle Fluid Technologies is a global leader in innovative finishing technologies.Carlisle Fluid

Technologies reserves the right to modify equipment specifications without prior notice.

All rights reserved.

Industrial / Automotive Automotive Refinishing

Americas

For technical assistance or to locate an authorised distributor, contact one of our international sales and customer

support locations below.

Region


qs agitator assemblies - carlisle ft

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