qf series tape feeder - hover-davis operations guide.pdf · attention important fip machine set-up...

QF Series

Tape Feeder

Operator Guide

All rights reserved

Revision 1

29 Feb 08

410D-E45

QF Series Tape Feeder

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© 2008 Hover-Davis. All rights reservedRevision 1 29 Feb 08

No. 410D-E45

QF Series Tape FeederProduct Guide

Hover-Davis, Inc. has checked the contents of this printed document to verify that itis in agreement with the product described inside. However, discrepancies can and dooccur. Therefore Hover-Davis, Inc. cannot assume responsibility for completeagreement between this printed document and the product described inside.

The information contained in this document was thoroughly reviewed before going toprint, and is subsequently reviewed and / or revised on a regular basis. Necessarycorrections are included in future editions.

We welcome any comments or suggestions for improvements.

Copyright © 2004-2008 by Hover-Davis

ATTENTIONIMPORTANT FIP MACHINE SET-UP INSTRUCTIONS

FOR THE QF SERIES TAPE FEEDER

FIP I MACHINE :

* TYPE 3 FEEDERS MUST BE SET FOR 3, 1 IN PDG FILE

* THE FOLLOWING PROPER MUST BE SET

:TIMER_____FEEDING_____ON = 300MS

FIP II, III, AND QP2 MAHCNIES :

* THE FOLLOWING PROPER MUST BE SET

:TIMER_____FEEDING_____ON = 300MS

FEEDER INSTALLATION INTO MFU'S

Once feeder is plugged into MFU on the FIP machineand if the feeder is at home position, the "status light"(green LED on top of feeder) light should come onif the machine is in AUTO mode.

If the "status light" is not illuminated green,first check to insure machine is in AUTO mode, then simplydo a "single hole forward" then a "single home reverse"and the status light will then be illuminated green.

Verifiy that the component is still centered at a pick point.Once part is verified at pick point, feeder is ready to operate.

Table of Contents

1 Loading / Feeder Operation ..............................................Setup/Troubleshooting................. ......................................Raw Material Data..............................................................

1-11-71-16

QF Series FeederLoading / Feeder Operation

1-1

Contact the Customer Service Dept. at Hover-Davis to purchasespare parts at 585-352-9590.

For technical information and Product assistance, contact the toll free Hover-Davis

Customer Support Center1-877-812-6830

Monday-Friday, 8:00am-5:00pm, EST

STEP 1

STEP 2 FIGURE 1

STEP 3FIGURES

1 - 5FIGURES 1 - 5

STEP 4 "QF Control Panel Detail"

STEP 5

FIGURE 5 NOTE : The unit has to bepowered to actuate it using the MPF856-PS unit. This will allow youto function the feeder. ( see note below ).

STEP 6Pitch

ChartPitch Selector

STEP 7

NOTE : Air is not required, nor is anymodification to the PD file.

NOTE : We recommend that you purchase a HOVER-DAVIS MPF856-PS PowerSupply for off-line set-up of your feeders. The QF feeders performancemay be reduced on the FUJI powered stations. There is a risk of ablown fuse on theFUJI station and / or low feeder drive torque onthe FUJI station.

- Put the Feeder on your Feeder set-up station.

- Place the reel over the Tail Hub as shown in on page 1-3.

- Thread the tape along the tape path until you can peel the cover tape throughthe Tape Window and back to the Take Up Wheel as shown in

on pages 1-3 through 1-6. The tape is secured to the Take Up Wheel withadhesive tape. show how the cover tape should be loadedrelative to the rollers.

- Turn to page 1-2 entitled .

- With the tape securely loaded into the feeder, you now have to locate the firstcomponent of the reel at the Pick Point. Using SINGLE HOLE FEED,( See page 1-2 ) position the first component so that it is centered in the PickPoint mark as shown in on page 1-6.

- Now you have to set the pitch setting of the unit. First identify the pitch of thetape you are using. Secondly, find the corresponding pitch number on the

on the Control Panel of the feeder as shown on page 1-2. Then set theso that it represents the number required on the Pitch Chart.

- At this point, the feeder is ready to be loaded on the machine. After it is securelyloaded onto the feeder bank, plug the Interface Cable into the appropriatereceptacle as per FUJI operation.

Contact us via e-mail ..... [email protected]

1-2


Control Panel Detail

4

Status Light

Forward Feed

Single Hole Feed

Reverse Feed

Decrease Pitch Index

Pitch Index Display

Increase Pitch Index

Decrease Pitch Index

Pitch Index Display

Increase Pitch Index

Status Light

Forward Feed

Single Hole Feed

Reverse Feed

When pressed, the Pitch setting willdecrease by 1 ( equivalent to 4mm ).

Represents the distance the tape will advancein 4mm increments. The setting is calculated bymultiplying numbers shown by 4mm.

When pressed, the Pitch setting willincrease by 1 ( equivalent to 4mm ).

RED FLASH = feeder is in tape jam error modeGREEN = power onOFF = power off

Advances tape pitch.Pitch is equal to pitch index displayed.

When pressed at the same time withFORWARD FEED or REVERSE FEED buttons,the feeder advances or retracts 4mm.

Retracts tape pitch.Pitch is equal to pitch index displayed.

1-3


1 - Install the tape reel by pressing it onto the Reel Holder at the Tail Section end ofthe feeder, as shown in FIG. 1. Make sure the tape feeds from left to right out thetop of the reel. Start to pull tape from the reel. Proceed to Step 2.

1 Loading the QF Feeder

tape feed direction

1-4


2 - FIGURE 2 shows the overall tape path for the QF feeder. FIGURES 3 through 5on the following pages are closeup views that will show the exact tape threadinglocations. Look at all of the closeup views before starting the threading operation,so you will become familiar with the tape path.

2 Feed Direction

See FIGURES 3-5 onthe following pagesfor detail views

carrier tape

cover tape

1-5


3

4

Thread the liner under the Roller as shown in FIGURE 3.Open the Tape Window by pushing up on the Tape Window Latch on thefront of the feeder. Lift the Tape Window up. Thread the tape under the Rolleras shown, then up under the Tape Window. Align the tape sprockets withthe gear teeth of the Drive Hub Assembly, then pull the tape out the front ofthe feeder. Close the Tape Window. See FIGURE 4.

thread tape under Roller

open theWindowLatch, thenraise theTape Window

thread tape under TapeWindow, then pull tape outthe front of the feeder

thread tape under Roller

1-6


5

6

After the tape has been threaded through the feeder, separate the cover tapefrom the carrier tape, then pull the cover tape up through the Tape Windowopening, then back over the Roller, then under and around the Take Up Wheel.Secure the cover tape to the Take Up Wheel with adhesive tape as shown inFIGURE 5.

To unload the cover tape, gently but firmly pull the Take Up Wheel Sleeveuntil it pops off. You may now easily remove the cover tape from the Sleevewhile it is separated from the feeder.

secure withadhesive tape

peel back point

Pick Point mark

cover tape

thread tape over Roller

pull Sleeve to remove

1-7

QF Series FeederSetup / Troubleshooting

Setup Procedures

1 - Pick Pick Enable - Set the pitch switch to 2.

Note :

Hold the FORWARD FEED and REVERSE FEED buttons until the STATUSLIGHT turns off. The STATUS LIGHT turns GREEN when pick pick isturned off, or turns BLINKING GREEN when pick pick is turned on. PressFORWARD FEED to turn on pick pick, or press REVERSE FEED to turn offpick pick. Change pitch switch number to exit mode. The STATUS LIGHTchanges to GREEN if pick pick is off, or FLASHING GREEN if pick pick is on.

For 8mm, 8mm Paper, and 12mm SLIM feeders only :The QF10-08, QF10-8P, and QF10-12 slim feeders have the pickpick capability enabled full time.

Problem -

Solution -

Interface Cable

QF Controller and Control Panel

The STATUS LIGHT, located on the top side of the QF feederControl Panel is not illuminated when the feeder is plugged into a machineor a HOVER-DAVIS MPF856-PS Power Supply. The feeder is not operational.

Remember first, that the FUJI machine will not power the feederswhen the FUJI machine doors are OPEN. Check this possibility first.

Inspect the QF feeder's ( 418A-002 ) for cuts, abrasions, ora broken / loose connector. Inspect the connector on the machine also. Oneof these two mating parts may be damaged. If the cable is found to bedamaged, the feeder must be disassembled and the cable replaced. Once thefeeder is reassembled, verify the proper operation of the feeder. If the STATUSLIGHT still does not illuminate, the( 410A-S64, 410A-S45, or 417A-S45 ) must be replaced.

Troubleshooting

Hazardous Substances or Elements

CommodityName

Lead(Pb)

Mercury(Hg)

Cadmium(Cd)

Chromium VICompounds

(Cr6+)PolybrominatedBiphenyls (PBB)

PolybrominatedDiphenyl Ethers

(PBDE)

Chemicals X O O X X X

Wiring/AssociatedComponents

X O O O O O

Metal X O X X O O

PrintedCircuitBoards

X O O O O O

Hardware X O O X O O

ElectricalComponents(Purchased)

X O O O O O

O: this component does not contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard.

X: this component does contain this hazardous substance above the maximum concentration values inhomogeneous materials specified in the SJ/Txxxx-xxxx Industry Standard (Company can explain the technicalreasons for the "X").

��

��

(Pb)

�

(Hg) � (Cd) �� (Cr6+) ��(PBB)��

(PBDE)

�� X O O X X X

�� X O O O O O

!" X O X X O O

#$%&' X O O O O O

(!� X O O X O O

%)�� (*+) X O O O O O

O:,-.��/.�0�1�2345671/ SJ/Txxxx-xxxx89:;5<7=>?@.

X: ,-.��AB/.�5CD1�234567EFSJ/Txxxx-xxxx89:;5<7=>.

(GHI/JK,LMNOPQRS,4T "X".5UVWXYZYD[\].)

QF Series FeederRaw Material Data

Hover-Davis, Inc., 100 Paragon Drive, Rochester, NY 14624, USA, Phone +1.585.352.9590, Fax +1.585.352.4870, [email protected]

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