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  • 7/30/2019 QAFCO

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    Qafcos Expansion: Qafco 5 / 6

    QAFCO 5/6

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    Qafco brief history

    QAFCOs Development as major industry player:

    Founded in 1969:

    QGPC (State of Qatar) 75%

    Norsk Hydro (Norway) 25%

    Current:

    Industries of Qatar: 75%Yara Netherlands: 25%

    QAFCO and QAFCO 5 Site

    - QATAR Industrialization in Mesaieed area started withQafco in 1969.

    - From modest beginning as 300 KT urea producer in1973 Qafco today is one of the largest quality Urea

    Producer in the world with 3000KT produced in 2010.- When Q5 and Q6 are completed by 2011/2012,QAFCO

    will not only be the largest Ammonia and UreaProducer in the world, but will export 15% of theworld tradable urea product.

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    QAFCO Unrivalled economy of scale

    Urea Unit

    3,500 t/d

    QAFCO-4

    Ammonia Un it

    1,140 t/d

    QAFCO-I

    Urea Unit

    1,225 t/d

    QAFCO-I

    Ammonia Un it1,150 t/d

    QAFCO-2

    Urea Unit

    1,400 t/d

    QAFCO-2

    Ammonia Un it

    1,680 t/d

    QAFCO-3

    Urea Unit2,200 t/d

    QAFCO-3

    Ammonia Un it

    2,250 t/d

    QAFCO-4

    Urea for export

    2.7-3.0 mtpy

    Natural Gas

    from QP

    Single largest

    urea and

    ammonia

    facility in the

    World after

    Qafco 5/6

    Ammonia

    0.5-0.55 mtpy

    Melamine

    60 ktpy

    Urea Unit

    3,850 t/d

    QAFCO-6

    Ammonia Un it2,300 t/d

    QAFCO-5

    Urea Unit3,850 t/d

    QAFCO-5

    Ammonia Un it

    2,300 t/d

    QAFCO-6

    Urea for export

    5.4-5.7 mtpy

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    Qafco 5/6 - Project Overview

    WHERE?The Complex is located at Mesaieed industrial City, in the State of Qatar. Mesaieedis located on the SouthEast coast of Qatar, 50 km South of the capital Doha.

    HOW?The project is executed on a Lumpsum Turnkey basis with Saipem responsible for

    Engineering, Procurement, Commissioning and Startup and Hyundai Engineeringand Construction responsible for Construction.

    WHAT?The Qafco 5 / 6 Project consists of the Execution of the Engineering, Procurement,Construction, Commissioning and Start Up of two new complete Ammonia and Ureaplants, including Off Sites and associated Utilities.

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    Project Scope / Licensors

    Qafco 5 / 6 comprises of:- 2 Ammonia process plant 2,300 tons per day each

    - 2 Urea process plant / granulation units 3,850 tons per day each

    - 2 Urea granulation storage 100,000 / 175,000 tons

    - Material handling system / pipe conveyer 1,000 tons/h

    - Urea formaldehyde process plant 85 tons per day

    - 2 Ammonia Storage Tanks of 50,000 mt each

    Licensors:- Ammonia Plants: Topsoe

    - Urea Plants: Snamprogetti

    - Granulation Units: Uhde Fertilizer Technology

    - UF85: Perstorp

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    Qafco 5 / 6 Site

    Qafco Site

    Interconnecting

    Project Site Overview

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    Project at Qafco Site

    AmmoniaStorage

    Cogen 1

    J etty Expansion

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    Project at New Site

    2Ammonia PlantsCogen2 Plant

    Sea Water Cool ing Unit

    Urea

    bulk

    Halls

    Urea Plants

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    Qafco 5 in numbers

    Description U/m Quantity Note

    Buildings Nr. 12

    Earth Movement Cm 2.250.000Equivalent to the excavation of 3 Mont BlancTunnels

    R.C. Concrete Cm 120.000 5 Pirelli skyscraper

    Concrete Paving Sqm 163.000 Equivalent to 22 Footballs Court

    Piping Tons 23.200 Equivalent weight of 3850 Elephants

    Steel Structures Tons 33.000 Equivalent to 5 Eiffel Towers

    Equipment/Packages Tons 54.000 Equivalent weight of 290 Boeing 747

    Electrical Cables km 2.850 Equivalent to the distance from Rome to NewYorkInstrument Cables km 3.660

    Insulation Sqm 262.000 Equivalent to the surfaces of 11 Coliseum

    Painting Sqm 713.000Equivalent to the surfaces of 12 Pyramid ofCheops

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    Qafco 5 in numbers

    RESOURCESPeak of up to 14,000 manpower on siteLabour camp bould for in excess of 7,000 workersIn excess of 125 cranes used on site

    SCHEDULEOverall EPC schedule of 39 months no FEED process upfront