qafco
TRANSCRIPT
-
7/30/2019 QAFCO
1/10
Qafcos Expansion: Qafco 5 / 6
QAFCO 5/6
-
7/30/2019 QAFCO
2/10
Qafco brief history
QAFCOs Development as major industry player:
Founded in 1969:
QGPC (State of Qatar) 75%
Norsk Hydro (Norway) 25%
Current:
Industries of Qatar: 75%Yara Netherlands: 25%
QAFCO and QAFCO 5 Site
- QATAR Industrialization in Mesaieed area started withQafco in 1969.
- From modest beginning as 300 KT urea producer in1973 Qafco today is one of the largest quality Urea
Producer in the world with 3000KT produced in 2010.- When Q5 and Q6 are completed by 2011/2012,QAFCO
will not only be the largest Ammonia and UreaProducer in the world, but will export 15% of theworld tradable urea product.
-
7/30/2019 QAFCO
3/10
QAFCO Unrivalled economy of scale
Urea Unit
3,500 t/d
QAFCO-4
Ammonia Un it
1,140 t/d
QAFCO-I
Urea Unit
1,225 t/d
QAFCO-I
Ammonia Un it1,150 t/d
QAFCO-2
Urea Unit
1,400 t/d
QAFCO-2
Ammonia Un it
1,680 t/d
QAFCO-3
Urea Unit2,200 t/d
QAFCO-3
Ammonia Un it
2,250 t/d
QAFCO-4
Urea for export
2.7-3.0 mtpy
Natural Gas
from QP
Single largest
urea and
ammonia
facility in the
World after
Qafco 5/6
Ammonia
0.5-0.55 mtpy
Melamine
60 ktpy
Urea Unit
3,850 t/d
QAFCO-6
Ammonia Un it2,300 t/d
QAFCO-5
Urea Unit3,850 t/d
QAFCO-5
Ammonia Un it
2,300 t/d
QAFCO-6
Urea for export
5.4-5.7 mtpy
-
7/30/2019 QAFCO
4/10
Qafco 5/6 - Project Overview
WHERE?The Complex is located at Mesaieed industrial City, in the State of Qatar. Mesaieedis located on the SouthEast coast of Qatar, 50 km South of the capital Doha.
HOW?The project is executed on a Lumpsum Turnkey basis with Saipem responsible for
Engineering, Procurement, Commissioning and Startup and Hyundai Engineeringand Construction responsible for Construction.
WHAT?The Qafco 5 / 6 Project consists of the Execution of the Engineering, Procurement,Construction, Commissioning and Start Up of two new complete Ammonia and Ureaplants, including Off Sites and associated Utilities.
-
7/30/2019 QAFCO
5/10
Project Scope / Licensors
Qafco 5 / 6 comprises of:- 2 Ammonia process plant 2,300 tons per day each
- 2 Urea process plant / granulation units 3,850 tons per day each
- 2 Urea granulation storage 100,000 / 175,000 tons
- Material handling system / pipe conveyer 1,000 tons/h
- Urea formaldehyde process plant 85 tons per day
- 2 Ammonia Storage Tanks of 50,000 mt each
Licensors:- Ammonia Plants: Topsoe
- Urea Plants: Snamprogetti
- Granulation Units: Uhde Fertilizer Technology
- UF85: Perstorp
-
7/30/2019 QAFCO
6/10
Qafco 5 / 6 Site
Qafco Site
Interconnecting
Project Site Overview
-
7/30/2019 QAFCO
7/10
Project at Qafco Site
AmmoniaStorage
Cogen 1
J etty Expansion
-
7/30/2019 QAFCO
8/10
Project at New Site
2Ammonia PlantsCogen2 Plant
Sea Water Cool ing Unit
Urea
bulk
Halls
Urea Plants
-
7/30/2019 QAFCO
9/10
Qafco 5 in numbers
Description U/m Quantity Note
Buildings Nr. 12
Earth Movement Cm 2.250.000Equivalent to the excavation of 3 Mont BlancTunnels
R.C. Concrete Cm 120.000 5 Pirelli skyscraper
Concrete Paving Sqm 163.000 Equivalent to 22 Footballs Court
Piping Tons 23.200 Equivalent weight of 3850 Elephants
Steel Structures Tons 33.000 Equivalent to 5 Eiffel Towers
Equipment/Packages Tons 54.000 Equivalent weight of 290 Boeing 747
Electrical Cables km 2.850 Equivalent to the distance from Rome to NewYorkInstrument Cables km 3.660
Insulation Sqm 262.000 Equivalent to the surfaces of 11 Coliseum
Painting Sqm 713.000Equivalent to the surfaces of 12 Pyramid ofCheops
-
7/30/2019 QAFCO
10/10
Qafco 5 in numbers
RESOURCESPeak of up to 14,000 manpower on siteLabour camp bould for in excess of 7,000 workersIn excess of 125 cranes used on site
SCHEDULEOverall EPC schedule of 39 months no FEED process upfront