pv custom fit - photovoltaic-conference.com
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PV Custom FitPV Custom Fit
Ando Kuypers
Program Developer Solliance
PV Custom Fit
• Introduction• BIPV in the Netherlands• Production technology for Custom Fit PV• Demonstrator cases
1 augustus 2016 ▪ 2
Dutch consequences of climate change from a European perspectiveDutch consequences of climate change from a European perspective
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▪ 31 August, 2016
Brandnertal, Austria, 2015Educational hiking routeSolar powered!
Dutch consequences of climate change from a European perspectiveDutch consequences of climate change from a European perspective
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▪ 41 August, 2016
Brandnertal, AustriaEducational walking routeSolar powered!
Dutch counter measures against climate change Space for wind energyDutch counter measures against climate change Space for wind energy
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▪ 51 August, 2016
4,5 GW by 2023
▪ 6
Present total Dutch energy use 2150 PJ /yr- including conversion losses 2650 PJ /yr
Potential (space) for solar heat 100-300 PJ/yrPotential for photovoltaics 400 PJ/yr- 400 km2 roofs (60% of 650km2 is suited) 66 GWp- 200 km2 civil works- 200 km2 parking lots- Excluding free field space
1 August, 2016
Dutch counter measures against climate change Space for solar energyDutch counter measures against climate change Space for solar energy
Total area the Netherlands: 41.543 km2. So 400 km2 is 1%
National action plan photovoltaic energy: from 1,5 GW now towards 100 GWNational action plan photovoltaic energy: from 1,5 GW now towards 100 GW
▪ 7March 8th, 2016
High Tech Campus Eindhoven
Solliance Building
FZ JülichImec - Leuven
Solliance:
Eindhoven (NL)Leuven (B)Aachen (D)Triangle
Solliance:
Eindhoven (NL)Leuven (B)Aachen (D)Triangle
Solliance research partners
Solliance: a public private partnership in solarSolliance: a public private partnership in solar
Solliance industry partners
2020 Ambition2020 Ambition
Demonstrate unique features of thin film PV in real projects
Enable economically feasible zero-energy buildings with thin film solar by introducing technologies for customization
Enable large scale industrial activity for PV integrated products
Interreg project PV Custom FitStarted 1-1-2016, duration 3 years, 7 million €Project partners: Solliance + Leuven University + ZUYD
Interreg project PV Custom FitStarted 1-1-2016, duration 3 years, 7 million €Project partners: Solliance + Leuven University + ZUYD
▪ 111 augustus 2016
SOLLIANCE IS A PARTNERSHIP OF EUROPEAN RESEARCH ORGANIZATIONS AND INTERNATIONAL INDUSTRIAL PARTNERS,WORKING IN THIN FILM PHOTOVOLTAIC SOLAR ENERGY
Low cost PV
Further increase of PV in our built environment will require more aesthetics or invisability
Low cost PV
Further increase of PV in our built environment will require more aesthetics or invisability
Custom size PV at low cost
Series production of integrated BIPV components with free size PV modules
Custom size PV at low cost
Series production of integrated BIPV components with free size PV modules
▪ 131 augustus 2016Karel de Grotelaan, Eindhoven
OpportunityOpportunity▪ 14
The Netherlands:7 million houses4 million in rows16000 km(2x Amsterdam – Bejing)
1 augustus 2016
City of the Sun, Heerhugowaard, The Netherlands. Foto: KuiperCompagnons.
Large scale renovation of existing housing now startingPrefab roof elements - “Stroomversnelling”Large scale renovation of existing housing now startingPrefab roof elements - “Stroomversnelling”
Now >1,5 GW PV installed
Of which in 2015: 0,45 GW
Of which thin film: 0,05 GW (>10%)
Thin film PV introduced on Dutch market since 2 years: tripled in 2015, doubling expected in 2016
PV in Netherlands:Relatively high acceptanceof thin film technogy (CIGS)
PV in Netherlands:Relatively high acceptanceof thin film technogy (CIGS)
Density of PV installations (installed Wp)
Thin film CIGS:Solar FrontierThin film CIGS:Solar Frontier
CONFIDENTIAL: KIC EIT EFFIC meeting april 25th 2016
▪ 181-8-2016
Powermonitoring of1518 plants
https://solar-frontier.powerdoo.com/en-US/SolarFrontier
Solar FrontierSolar Frontier
CONFIDENTIAL: KIC EIT EFFIC meeting april 25th 2016
▪ 191-8-2016
Popularity of CIGS in the Netherlands:Distribution of recent Solar Frontier installations on public website of German SF office
Solliance: Equipment development for thin film PVIntegrated system for free form back end interconnectionSolliance: Equipment development for thin film PVIntegrated system for free form back end interconnection
Back-end interconnection
• fully digital: enables free-form modules
• reduced dead-zone without cost increase
• no alignment and cleaning steps needed
• specifically CIGS: reduces P1 shunt loss
Connects mass volume front-end manufacturing with high mix back-end products
Increased design and (or) dimensional flexibility
Monolytic interconnection▪ 21May 25th 2016
In the classical process cleaning ( ) and alignment ( ) steps are needed
Classic in-process vs Back-end (for any TF-PV)Classic in-process vs Back-end (for any TF-PV)
PV CustomFit: Towards low cost free size and shapePV CustomFit: Towards low cost free size and shape
PV value chain
Semi-finished productson glass or foil
Tooling, materials, processes
Base substratesGlass, metal, plastic
PV CustomFit: Towards low cost free size and shapePV CustomFit: Towards low cost free size and shape
PV value chain
Finished PV moduleson demand
Semi-finished productson glass or foil
Tooling, materials, processes
Base substratesGlass, metal, plastic
PV CustomFit: Towards low cost free size and shapePV CustomFit: Towards low cost free size and shape
PV value chain
BIPV value chain
Finished PV moduleson demand
Semi-finished productson glass or foil
Tooling, materials, processes
Mechanical, electrical& system integration
Application domains
Base substratesGlass, metal, plastic
‘Inactive’ building components
‘Active’ building components
Translucent PV for building componentsenabled by similar technical approachTranslucent PV for building componentsenabled by similar technical approach
Translucent OPV: 50%
PV Custom Fit: Residential roofs and verandas, light weightroofs for commercial buildings, replacement asbestos roofsPV Custom Fit: Residential roofs and verandas, light weightroofs for commercial buildings, replacement asbestos roofs
… solar facades …… solar facades …▪ 281 August, 2016
ZigZag Solar (NL)
… and PV in infrastructure: SolaRoad Project… and PV in infrastructure: SolaRoad ProjectEmbedding of crystalline or flexible thin film PV in roads
Realised 2015 with crystalline Si PV(www.solaRoad.nl)
Artist impression envisaged thin film PV future
PV CustomFitWith financial support of:
Contact: [email protected](NL) [email protected](B) [email protected]
1 augustus 2016 ▪ 30