pump basics-m&p
TRANSCRIPT
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Pumpen Intelligenz1
Advantage by knowledge
842019 pump basics-mampp
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Pumpen Intelligenz2
Advantage by knowledge
Understanding PumpPerformance
by
Mather amp PlattPumps Ltd
Pune India(A Subsidiary of
WILO SE Germany)
842019 pump basics-mampp
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Pumpen Intelligenz3
About us
Pump
Fundamentals
ISHRAE- 2008
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Pumpen Intelligenz4
ISHRAE- 2008
About us
Pump
Fundamentals
842019 pump basics-mampp
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Pumpen Intelligenz5
Our Hof unit
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Fire fighting
Pumpen Intelligenz52
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz2
Advantage by knowledge
Understanding PumpPerformance
by
Mather amp PlattPumps Ltd
Pune India(A Subsidiary of
WILO SE Germany)
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Pumpen Intelligenz3
About us
Pump
Fundamentals
ISHRAE- 2008
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Pumpen Intelligenz4
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz5
Our Hof unit
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz3
About us
Pump
Fundamentals
ISHRAE- 2008
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Pumpen Intelligenz4
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz5
Our Hof unit
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz4
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz5
Our Hof unit
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz5
Our Hof unit
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz6
Our Pune unit
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz7
Our Kolhapur unit-with State of art technology
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
842019 pump basics-mampp
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Pumpen Intelligenz8
ISHRAE- 2008
About us
Pump
Fundamentals
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
842019 pump basics-mampp
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
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Pumpen Intelligenz9
PumpClassificationClassification based on
Geometry design
application installation
Selecting right
Pump
Type MoC Operational zone
Pump Fundamentals
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httpslidepdfcomreaderfullpump-basics-mp 1080
Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
842019 pump basics-mampp
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1380
Pumpen Intelligenz13
Impeller Designs
842019 pump basics-mampp
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Pumpen Intelligenz14
Impeller Designs
842019 pump basics-mampp
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Pumpen Intelligenz15
Casing Designs
842019 pump basics-mampp
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz10
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz11
Impeller
Geometry
No of
Inlets
Suction
Condition
Specific
Speed
Classification based on Design
Pumps
Dynamic
Open ImpellerRadial Flow
Mixed Flow
Centrifugal
Displacement
Closed ImpellerSingle Suction
Double SuctionSelf Priming
Non Priming
Semi-open
Axial Flow
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
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Pumpen Intelligenz13
Impeller Designs
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Pumpen Intelligenz14
Impeller Designs
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
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Pumpen Intelligenz12
Specific speed amp Suction Specific speed
Specific speed (NS)
NS =RPM x Qopt on full impeller diameter
(Head at Qopt on full impeller diameter)34
For Metric units Q in m 3 sec head in m amp NPSHr in m
For British units Q in IGPM head in ft amp NPSHr in ft
For American units Q in USGPM head in ft amp NPSHr in ft
Conversion factors from Metric units
For British units = Multiply by 472
For American units = Multiply by 517
Metric
842019 pump basics-mampp
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Pumpen Intelligenz13
Impeller Designs
842019 pump basics-mampp
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Pumpen Intelligenz14
Impeller Designs
842019 pump basics-mampp
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Pumpen Intelligenz15
Casing Designs
842019 pump basics-mampp
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1380
Pumpen Intelligenz13
Impeller Designs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1480
Pumpen Intelligenz14
Impeller Designs
842019 pump basics-mampp
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Pumpen Intelligenz15
Casing Designs
842019 pump basics-mampp
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1780
Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1880
Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
842019 pump basics-mampp
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2080
Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1480
Pumpen Intelligenz14
Impeller Designs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1580
Pumpen Intelligenz15
Casing Designs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1680
Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1780
Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1880
Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1980
Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2080
Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz15
Casing Designs
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
842019 pump basics-mampp
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
842019 pump basics-mampp
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Pumpen Intelligenz16
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1780
Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1880
Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
842019 pump basics-mampp
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2080
Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
842019 pump basics-mampp
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
842019 pump basics-mampp
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Pumpen Intelligenz17
FeetLocation
NozzlesNo Position
No of Stages
Classification based on Construction
Centrifugal
Multi Stage
Bottom
SuctionndashLRV
Single Multi
Centre
Single Stage
Del- LRV
Materials
Casing
Impeller
Shaft Sleeve
Vertical Turbine
842019 pump basics-mampp
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Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
842019 pump basics-mampp
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1880
Pumpen Intelligenz18
Type of Constructions
Multi Stage BlocInlineSingle Stage Vertical
Submersible
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 1980
Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2080
Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
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Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Wilo-Basic technics of pumps27
Characteristic of pump
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
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Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
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Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
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Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
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Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
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Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
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Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
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Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
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Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
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Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
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Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
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Air Conditioning
Pumpen Intelligenz60
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
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Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
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Thank You
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Pumpen Intelligenz19
Design
Construction
Installation
Pump Classification
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Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
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Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
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Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
842019 pump basics-mampp
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2080
Pumpen Intelligenz20
DriveMountingLocationPosition
Classification based on Installation
Centrifugal
Wet pit
CoupledHorizontal
VerticalOutdoor
Indoor
Bloc
Dry pit
Motor on Top
Cardon Shaft
Throrsquo Pully
FixedvariableSpeed
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2180
Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
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Pumpen Intelligenz21
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
Selecting right pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
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Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
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Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
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Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
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Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
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Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
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Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
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Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
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Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
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Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
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Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
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Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
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Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
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Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
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Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
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Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
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Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2280
Pumpen Intelligenz22
Liquid Details Specific gravity
Temperature
Vapour pressure
Viscosity
pH contents
Nature - Crystalizing Polymerising
Characteristics - toxicity explosiveness
Solid contents - size of solids nature of solids etc
Oxygen content
Chlorine content
Sulphur content
Consistency
Fiber contents - Nature of fiber size amp length of fiber etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2380
Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
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Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
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Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
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Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
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Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
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CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
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78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
842019 pump basics-mampp
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Pumpen Intelligenz23
PetrochemicalsSludge SlurryChemicalsWater
Parameters based on Application
Centrifugal
Temperature
Sealing typeDry Wet
Solid SizeSolid Contents
PhyProperties
Centre
Quality
ChemicalProperties
CompositionDewatering
Composition
Depth
Abrasiveness
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2480
Pumpen Intelligenz24
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2580
Pumpen Intelligenz25
Site Conditions Relative position of Tanks
Position Negative Suction Discharge
Pressure in tanks
Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions
Piping
Size Materials Quality no of bends valves
NPSH conditions
Available NPSH under different site conditions
Location of installation
Indoor Outdoor
Surrounding Conditions
Fumes Temperature Humidity Dust etc
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2680
Pumpen Intelligenz26
Selecting right pump
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2780
Wilo-Basic technics of pumps27
Characteristic of pump
842019 pump basics-mampp
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Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
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Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
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Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2880
Wilo-Basic technics of pumps28
Figure of characteristics of pumpdifferent steepness
gt flat run = high changing of volume flow
little changing of pressure
gt steep run = little changing of volume flow
high changing of pressure
∆p
p
u m p i n g h e a d H m
volume flow Q msup3h
H0
H0
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 2980
Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
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Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
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Thank You
842019 pump basics-mampp
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Wilo-Basic technics of pumps29
System characteristic pipe systemcharacteristic
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3080
Wilo-Basic technics of pumps30
Operation point
The pumping head matches the flow resistance of the pipe system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint =operation point
both thermostatic valveare open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
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Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
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Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
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Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3180
Wilo-Basic technics of pumps31
Operation point
The pumping head matches the flow resistance of the piping system
p u m p i n g h e a d H m
volume flow Q msup3h
intersectingpoint = newoperation point
only one thermostaticvalve is open
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3280
Wilo-Basic technics of pumps32
Efficiency of pump
Efficiency of pump
gt p = efficiency of pump
gt Q [msup3h] = volume flow
gt H [m] = pumping head
gt P2 [kW] = power at the pump shaft
gt 367 = conversion factor
gt [kgmsup3] = density of the pumping
medium
Q bull H bull
367 bull P2
p =
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3380
Wilo-Basic technics of pumps33
Efficiency of pump
Characteristic of pump and the behaviour curve of the efficiency
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3480
Wilo-Basic technics of pumps34
Impeller
Sort of impeller
gtcharateristic in radial-flow impeller semiaxial impeller
axial impeller
gtclosed impeller
gtfront and rear cover
gtopen impeller
gtonly rear cover
frame of impeller open impeller with radial blades
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3580
Wilo-Basic technics of pumps35
D2
Changing the impeller diameter
Adjustment of the pumping capacity
p u m p i n g
h e a d H m
volume flow Q msup3h
D1
Q1
H1
D1
D2
Q2
Q1
D2~~ D1
H2
H1
D2~~ D1
Q1
Q2 ( )2D1
D2
H1
H2( )
2D1
D2
Q2
H2
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3680
Wilo-Basic technics of pumps36
Adjustment of the pumping capacity
Changing the impeller diameter
gtChanging the motor power
gtmind the dimensioning of motor
gt
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3780
Wilo-Basic technics of pumps37
p u m p i n g
h e a d H m
Adjustment of the pumping capacity
Changing the speed
H2
Q2 volume flow Q msup3h
n1
Q1
H1 n2
P1 n1
P2 n2
)(3
H1 n1
H2 n2
)(2
=
Q1 n1 Q2 n2
=
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3880
Wilo-Basic technics of pumps38
Adjustment of the pumping capacity
Changing the speed
p u m p i n g h e a d H
volume flow Q msup3h
12 bull n
11 bull n
10 bull n
09 bull n
08 bull n
07 bull n
06 bull n
144
121
100
81
64
49
36
speed at 60 Hz
speed at 50 Hz
speed at
approx 40 Hz
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 3980
Pumpen Intelligenz39
Adjustment of the pumping capacity
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4080
Pumpen Intelligenz40
Buying Decisions
Liquid Details
Site Conditions
Understanding
Pump Performance
Buying Decisions
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4180
Pumpen Intelligenz41
bull Fuel economy
bull Safety
bull
Durabilitybull Utility
bull Maintenance
bull Insurance
bull
Performancebull Resell value
bull Price
Understanding Buying Decision
ConsiderationsPersonal Level
bull Cost of Acquisition
bull Cost of Usage
bull Cost of Disposal
Costof
Ownership
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4280
Pumpen Intelligenz42
bull Cost of Procurement(Product + Supplementary goods)
bull Installation amp Commissioning
bull Energy Cost
bull Operating Cost
(labor cost of normal systemsupervision)
bull Maintenance(routine and predicted repairs)
bull Downtime cost (loss of production)
bull Resell Scrap value
Why
ConsiderationsCorporate Level
Costof
Ownership(also
known as
Life Cycle Cost)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4380
Pumpen Intelligenz43
Procurement
4
Operating
6
Energy
73
Maintenance
9
Installation
2
Down-time
6
Other
23
LCC
LifeCycle Cost
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4480
Pumpen Intelligenz44
Achieving Cost effectiveness
Design Stage
Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc
Procurement Stage State complete parameters
Buying Stage Match needs with performance
Process
Need
Quoting stage
Offer right productto match the eededperformance
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4580
Pumpen Intelligenz45
Achieving Cost effectiveness
Understand amp accomodate
Understand operational needs
Get complete need set
Offer reliable solution alternative
Ensure after sales support
Availibility of spares service
Future Needs
Operating Requirments
Process Knowledge
Criticality of Operation
Maintenence Requirements
Down time needs
Offer complete package
Minimise indirect costs avoid revisions downtime costs meeting the
current amp future needs
Completeness of Requirements
SellerBuyer
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4680
Pumpen Intelligenz46
Cost Drivers Effects amp Solutions
Extra Margin on flow Leads to higher pump model
Estimated losses on higher side Leads to higher model and power
Extra margin on HeadSellerIncreases noof Stages amp motor
rating
Downtime For lower downtime opt for HoriSplit case or End Suction pumps
Application based MoC eg
For Sea water
Select duplex Steel why Titanium
Sealing arrangements Gland packing ndash less expensive
Mechanical Seal ndash adds to cost
Sourcing pump motor
Accessories from Different suppliers
Leads to Higher indirect cost lack of
synchronisation higher invenrtory
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4780
Solutions for Building Sector
FederationTowerMoscow
AsemTowerSeoul
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4880
Pumpen Intelligenz48
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Multiplex
IT Park
Township
SEZ
World TradeCenter Dresden
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 4980
Pumpen Intelligenz
49
Commercial Building Services
Type of Construction
Commercial Complex
Shopping Mall
Hospitals Hotels
Hotels
Multiplex
IT Park
Township
SEZ
Pumping Solutions called for
Water Supply Dewatering Sewage
HVAC Firefighting Utilities
- Swimming pools- Steam Generators- Waste Water Treatment
Plant- Sewage Treatment Plant- Reverse Osmosis Plant
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5080
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5180
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5280
Fire fighting
Pumpen Intelligenz52
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5380
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5480
Utilities
Pumpen Intelligenz54
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5580
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5680
Sewage Waste Water
Pumpen Intelligenz56
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5780
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5880
Pressure Boosting systems
Pumpen Intelligenz58
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 5980
Solutions for Commercial Buildings
Fire fighting Air Conditioning
Sewage Waste Water
PressureBoosting
Utilities
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6080
Air Conditioning
Pumpen Intelligenz60
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6180
Pumpen Intelligenz
61
Air Conditioning
Chillers
Primary Pumps
SecondaryPumps
Load
Balancing Valve 2 ndash WayValve
Panel withPLC amp VFD`s
Air -Separator Expansion Tank
A Typical layout
C o m m o n
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6280
Pumpen Intelligenz
62
Primary Circuits
Closed Circuit system
Constant Flow
Produces Chilled water
Circuit includes
Chiller
Pumps
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6380
Pumpen Intelligenz
63
Secondary Circuits
Circulation of Chilled water to load areas
Pumps
Controlling Valve
Temperature Sensor
Differential Pressure Sensors
Pump Controlling unit (Panel)
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6480
Pumpen Intelligenz64
Reasons for changes on Load
Seasonal demands - Annual
Fluctuations in users - Population
Changes in demand - hourly
Atmospheric changes
Personal Needs
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6580
Pumpen Intelligenz65
Ways to save energy
Optimized System Design
Use 2900 rpm pumps
Usage of CICI Construction
Right selection of pumps
Minimum bends fittings
Correct Piping
Proper Care during usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6680
Pumpen Intelligenz66
Why Control
Increased Urbanisation
Increased demand for electricity
GAP in Demand amp Supply for Electricity
Increasing tariff for electricity
Energy saved = Energy generated
Higher energy demands by Industry amp Commercial Buildings
Continuous duty operations = larger scope for saving
Ways to control ndash varies with the usage
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6780
Pumpen Intelligenz67
In Commercial Building
Split the requirement
Proper layout
Use VFD for better control
Avoid leakages
Monitor power consumption
Optimize performance
Reduce losses
Increased Energy Efficiency
Conserve resources
Helps to understand savings
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6880
Pumpen Intelligenz68
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 6980
Pumpen Intelligenz
69
Operational DataFlow up to 750 m3hr
Head up to 170 m
Tempeacuterature up to 150 0C
MoC CI BZSS
ET ISO
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7080
Pumpen Intelligenz
70
Operational DataFlow up to 17000 m3hr
Head up to 220 m
Tempeacuterature up to 150 0C
MoC CI BZSS
Split Case
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7180
Product presentation
71
Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (in
accordance with VDI 2035) without abrasive
substances in heating cold water and
cooling water systems
gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard
condensate drain holes in motor housings
gtWith 4 or 2-pole three-phase current
motors
gtTemperature range max 140degC
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7280
Product presentation
72
Wilo-CronoBloc-BL
Single-stage low-pressure centrifugal pump
in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems
gtTailored for the user with outputs and
principal dimensions to EN 733 (DIN fornorm pumps)
gtWith 4 or 2-pole three-phase currentmotors
gtTemperature range max 140degC
gtHigh motor life due to series standardcondensate drain holes in motor housings
gtProtection class IP55
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7380
Product presentation
73
Wilo-CronoTwin-DL
Single-stage low-pressure-centrifugal
pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems
gtReduction of space required and installation
costs through twin-head pump design
gtMainreserve operation (by means of additional external equipment)
gtPeak load operation (by means of additionalexternal equipment)
gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings
gtTemperature range max 140degC
References Inline pumps for HVAC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7480
Pumpen Intelligenz74
References Inline pumps for HVACaround Pune Mumbai
Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune
Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune
Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7580
Control Panels for HVAC
HVAC PANELS ( 4 KW to 110 KW)
Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump
VFD Danfoss VLT 2800 Up to 185KWand
Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters
Rosemount Motor Rating 4 to 90KW
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7680
Panel Features
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7780
CC Booster
77
Panel Features
Product advantages
The following bus systems can be connected (via optional
modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101
IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU
(RS 232) RK 512 ASCI II MEWTOCOL Slave LON
Program updates via mobile telephone
Remote fault reset via mobile telephone
XY Graph display of measured values
Measured value simulation program
Emergency pump operation without PLC
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7880
78
Panel Features
Product advantages
Touchscreen provides maximum ease of control and operation
Fully graphics-capable touchscreen with user-programmable
symbols
Touchscreen has 3 different backlighting colours to indicate systemstatus
Multilingual operating unitndashup to 15 different languages with
European or Asian characters can be programmed
Three password-protected levels of system access
Password can be configured by user as desired
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 7980
Pumpen Intelligenz79
YOU ARE INVITEDTO VISIT
OUR PLANTSContact
Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You
842019 pump basics-mampp
httpslidepdfcomreaderfullpump-basics-mp 8080
Thank You