pump basics-m&p

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Pumpen  Intelligenz 1 Advantage by knowledge

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Page 1: pump basics-m&p

842019 pump basics-mampp

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Pumpen Intelligenz1

Advantage by knowledge

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 280

Pumpen Intelligenz2

Advantage by knowledge

Understanding PumpPerformance

by

Mather amp PlattPumps Ltd

Pune India(A Subsidiary of

WILO SE Germany)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 380

Pumpen Intelligenz3

About us

Pump

Fundamentals

ISHRAE- 2008

842019 pump basics-mampp

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Pumpen Intelligenz4

ISHRAE- 2008

About us

Pump

Fundamentals

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 580

Pumpen Intelligenz5

Our Hof unit

842019 pump basics-mampp

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Pumpen Intelligenz6

Our Pune unit

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 980

Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

842019 pump basics-mampp

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

842019 pump basics-mampp

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

842019 pump basics-mampp

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 2: pump basics-m&p

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Pumpen Intelligenz2

Advantage by knowledge

Understanding PumpPerformance

by

Mather amp PlattPumps Ltd

Pune India(A Subsidiary of

WILO SE Germany)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 380

Pumpen Intelligenz3

About us

Pump

Fundamentals

ISHRAE- 2008

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Pumpen Intelligenz4

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz5

Our Hof unit

842019 pump basics-mampp

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Pumpen Intelligenz6

Our Pune unit

842019 pump basics-mampp

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

842019 pump basics-mampp

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

842019 pump basics-mampp

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

842019 pump basics-mampp

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1480

Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 3: pump basics-m&p

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Pumpen Intelligenz3

About us

Pump

Fundamentals

ISHRAE- 2008

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Pumpen Intelligenz4

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz5

Our Hof unit

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Pumpen Intelligenz6

Our Pune unit

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Fire fighting

Pumpen Intelligenz52

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 4: pump basics-m&p

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Pumpen Intelligenz4

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz5

Our Hof unit

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Pumpen Intelligenz6

Our Pune unit

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 5: pump basics-m&p

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Pumpen Intelligenz5

Our Hof unit

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Pumpen Intelligenz6

Our Pune unit

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 6: pump basics-m&p

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Pumpen Intelligenz6

Our Pune unit

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 7: pump basics-m&p

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Pumpen Intelligenz7

Our Kolhapur unit-with State of art technology

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 8: pump basics-m&p

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Pumpen Intelligenz8

ISHRAE- 2008

About us

Pump

Fundamentals

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 9: pump basics-m&p

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Pumpen Intelligenz9

PumpClassificationClassification based on

Geometry design

application installation

Selecting right

Pump

Type MoC Operational zone

Pump Fundamentals

842019 pump basics-mampp

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

842019 pump basics-mampp

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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httpslidepdfcomreaderfullpump-basics-mp 1380

Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

842019 pump basics-mampp

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 10: pump basics-m&p

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Pumpen Intelligenz10

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 11: pump basics-m&p

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Pumpen Intelligenz11

Impeller

Geometry

No of

Inlets

Suction

Condition

Specific

Speed

Classification based on Design

Pumps

Dynamic

Open ImpellerRadial Flow

Mixed Flow

Centrifugal

Displacement

Closed ImpellerSingle Suction

Double SuctionSelf Priming

Non Priming

Semi-open

Axial Flow

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

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Pumpen Intelligenz13

Impeller Designs

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 12: pump basics-m&p

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Pumpen Intelligenz12

Specific speed amp Suction Specific speed

Specific speed (NS)

NS =RPM x Qopt on full impeller diameter

(Head at Qopt on full impeller diameter)34

For Metric units Q in m 3 sec head in m amp NPSHr in m

For British units Q in IGPM head in ft amp NPSHr in ft

For American units Q in USGPM head in ft amp NPSHr in ft

Conversion factors from Metric units

For British units = Multiply by 472

For American units = Multiply by 517

Metric

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1380

Pumpen Intelligenz13

Impeller Designs

842019 pump basics-mampp

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Pumpen Intelligenz14

Impeller Designs

842019 pump basics-mampp

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Pumpen Intelligenz15

Casing Designs

842019 pump basics-mampp

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1780

Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

842019 pump basics-mampp

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 13: pump basics-m&p

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Pumpen Intelligenz13

Impeller Designs

842019 pump basics-mampp

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Pumpen Intelligenz14

Impeller Designs

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1780

Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

842019 pump basics-mampp

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 14: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1480

Pumpen Intelligenz14

Impeller Designs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1580

Pumpen Intelligenz15

Casing Designs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1680

Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1780

Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1880

Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1980

Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2080

Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 15: pump basics-m&p

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Pumpen Intelligenz15

Casing Designs

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

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Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 16: pump basics-m&p

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Pumpen Intelligenz16

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

842019 pump basics-mampp

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 17: pump basics-m&p

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Pumpen Intelligenz17

FeetLocation

NozzlesNo Position

No of Stages

Classification based on Construction

Centrifugal

Multi Stage

Bottom

SuctionndashLRV

Single Multi

Centre

Single Stage

Del- LRV

Materials

Casing

Impeller

Shaft Sleeve

Vertical Turbine

842019 pump basics-mampp

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Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

842019 pump basics-mampp

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 18: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1880

Pumpen Intelligenz18

Type of Constructions

Multi Stage BlocInlineSingle Stage Vertical

Submersible

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 1980

Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2080

Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

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Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

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Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

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Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

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Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

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Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

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Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

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Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 19: pump basics-m&p

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Pumpen Intelligenz19

Design

Construction

Installation

Pump Classification

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Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

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Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

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Panel Features

842019 pump basics-mampp

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 20: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2080

Pumpen Intelligenz20

DriveMountingLocationPosition

Classification based on Installation

Centrifugal

Wet pit

CoupledHorizontal

VerticalOutdoor

Indoor

Bloc

Dry pit

Motor on Top

Cardon Shaft

Throrsquo Pully

FixedvariableSpeed

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2180

Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 21: pump basics-m&p

842019 pump basics-mampp

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Pumpen Intelligenz21

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

Selecting right pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 22: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2280

Pumpen Intelligenz22

Liquid Details Specific gravity

Temperature

Vapour pressure

Viscosity

pH contents

Nature - Crystalizing Polymerising

Characteristics - toxicity explosiveness

Solid contents - size of solids nature of solids etc

Oxygen content

Chlorine content

Sulphur content

Consistency

Fiber contents - Nature of fiber size amp length of fiber etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2380

Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

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Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

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Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

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Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

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Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

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Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

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Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

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Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

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Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

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Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

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Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

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Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 23: pump basics-m&p

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Pumpen Intelligenz23

PetrochemicalsSludge SlurryChemicalsWater

Parameters based on Application

Centrifugal

Temperature

Sealing typeDry Wet

Solid SizeSolid Contents

PhyProperties

Centre

Quality

ChemicalProperties

CompositionDewatering

Composition

Depth

Abrasiveness

842019 pump basics-mampp

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Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

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Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

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Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

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Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 24: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2480

Pumpen Intelligenz24

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 25: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2580

Pumpen Intelligenz25

Site Conditions Relative position of Tanks

Position Negative Suction Discharge

Pressure in tanks

Pumping from to tanks with Pressurised tanks vacuum atmospheric conditions

Piping

Size Materials Quality no of bends valves

NPSH conditions

Available NPSH under different site conditions

Location of installation

Indoor Outdoor

Surrounding Conditions

Fumes Temperature Humidity Dust etc

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2680

Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

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Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

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Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

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Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

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Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

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Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

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Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

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Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

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Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

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Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

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Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

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Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

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Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

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Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

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Panel Features

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

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78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

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Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

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Thank You

Page 26: pump basics-m&p

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Pumpen Intelligenz26

Selecting right pump

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

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Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

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Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 27: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2780

Wilo-Basic technics of pumps27

Characteristic of pump

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 28: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2880

Wilo-Basic technics of pumps28

Figure of characteristics of pumpdifferent steepness

gt flat run = high changing of volume flow

little changing of pressure

gt steep run = little changing of volume flow

high changing of pressure

∆p

p

u m p i n g h e a d H m

volume flow Q msup3h

H0

H0

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 2980

Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

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Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

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CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

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Thank You

Page 29: pump basics-m&p

842019 pump basics-mampp

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Wilo-Basic technics of pumps29

System characteristic pipe systemcharacteristic

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 30: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3080

Wilo-Basic technics of pumps30

Operation point

The pumping head matches the flow resistance of the pipe system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint =operation point

both thermostatic valveare open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 31: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3180

Wilo-Basic technics of pumps31

Operation point

The pumping head matches the flow resistance of the piping system

p u m p i n g h e a d H m

volume flow Q msup3h

intersectingpoint = newoperation point

only one thermostaticvalve is open

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 32: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3280

Wilo-Basic technics of pumps32

Efficiency of pump

Efficiency of pump

gt p = efficiency of pump

gt Q [msup3h] = volume flow

gt H [m] = pumping head

gt P2 [kW] = power at the pump shaft

gt 367 = conversion factor

gt [kgmsup3] = density of the pumping

medium

Q bull H bull

367 bull P2

p =

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 33: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3380

Wilo-Basic technics of pumps33

Efficiency of pump

Characteristic of pump and the behaviour curve of the efficiency

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 34: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3480

Wilo-Basic technics of pumps34

Impeller

Sort of impeller

gtcharateristic in radial-flow impeller semiaxial impeller

axial impeller

gtclosed impeller

gtfront and rear cover

gtopen impeller

gtonly rear cover

frame of impeller open impeller with radial blades

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 35: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3580

Wilo-Basic technics of pumps35

D2

Changing the impeller diameter

Adjustment of the pumping capacity

p u m p i n g

h e a d H m

volume flow Q msup3h

D1

Q1

H1

D1

D2

Q2

Q1

D2~~ D1

H2

H1

D2~~ D1

Q1

Q2 ( )2D1

D2

H1

H2( )

2D1

D2

Q2

H2

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 36: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3680

Wilo-Basic technics of pumps36

Adjustment of the pumping capacity

Changing the impeller diameter

gtChanging the motor power

gtmind the dimensioning of motor

gt

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 37: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3780

Wilo-Basic technics of pumps37

p u m p i n g

h e a d H m

Adjustment of the pumping capacity

Changing the speed

H2

Q2 volume flow Q msup3h

n1

Q1

H1 n2

P1 n1

P2 n2

)(3

H1 n1

H2 n2

)(2

=

Q1 n1 Q2 n2

=

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 38: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3880

Wilo-Basic technics of pumps38

Adjustment of the pumping capacity

Changing the speed

p u m p i n g h e a d H

volume flow Q msup3h

12 bull n

11 bull n

10 bull n

09 bull n

08 bull n

07 bull n

06 bull n

144

121

100

81

64

49

36

speed at 60 Hz

speed at 50 Hz

speed at

approx 40 Hz

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 39: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 3980

Pumpen Intelligenz39

Adjustment of the pumping capacity

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 40: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4080

Pumpen Intelligenz40

Buying Decisions

Liquid Details

Site Conditions

Understanding

Pump Performance

Buying Decisions

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 41: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4180

Pumpen Intelligenz41

bull Fuel economy

bull Safety

bull

Durabilitybull Utility

bull Maintenance

bull Insurance

bull

Performancebull Resell value

bull Price

Understanding Buying Decision

ConsiderationsPersonal Level

bull Cost of Acquisition

bull Cost of Usage

bull Cost of Disposal

Costof

Ownership

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 42: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4280

Pumpen Intelligenz42

bull Cost of Procurement(Product + Supplementary goods)

bull Installation amp Commissioning

bull Energy Cost

bull Operating Cost

(labor cost of normal systemsupervision)

bull Maintenance(routine and predicted repairs)

bull Downtime cost (loss of production)

bull Resell Scrap value

Why

ConsiderationsCorporate Level

Costof

Ownership(also

known as

Life Cycle Cost)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 43: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4380

Pumpen Intelligenz43

Procurement

4

Operating

6

Energy

73

Maintenance

9

Installation

2

Down-time

6

Other

23

LCC

LifeCycle Cost

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 44: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4480

Pumpen Intelligenz44

Achieving Cost effectiveness

Design Stage

Exact identification of needsBetter estimate of lossesMinimise unwarranted requirementsvizMoC Automisation sealing etc

Procurement Stage State complete parameters

Buying Stage Match needs with performance

Process

Need

Quoting stage

Offer right productto match the eededperformance

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 45: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4580

Pumpen Intelligenz45

Achieving Cost effectiveness

Understand amp accomodate

Understand operational needs

Get complete need set

Offer reliable solution alternative

Ensure after sales support

Availibility of spares service

Future Needs

Operating Requirments

Process Knowledge

Criticality of Operation

Maintenence Requirements

Down time needs

Offer complete package

Minimise indirect costs avoid revisions downtime costs meeting the

current amp future needs

Completeness of Requirements

SellerBuyer

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 46: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4680

Pumpen Intelligenz46

Cost Drivers Effects amp Solutions

Extra Margin on flow Leads to higher pump model

Estimated losses on higher side Leads to higher model and power

Extra margin on HeadSellerIncreases noof Stages amp motor

rating

Downtime For lower downtime opt for HoriSplit case or End Suction pumps

Application based MoC eg

For Sea water

Select duplex Steel why Titanium

Sealing arrangements Gland packing ndash less expensive

Mechanical Seal ndash adds to cost

Sourcing pump motor

Accessories from Different suppliers

Leads to Higher indirect cost lack of

synchronisation higher invenrtory

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 47: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4780

Solutions for Building Sector

FederationTowerMoscow

AsemTowerSeoul

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 48: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4880

Pumpen Intelligenz48

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Multiplex

IT Park

Township

SEZ

World TradeCenter Dresden

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 49: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 4980

Pumpen Intelligenz

49

Commercial Building Services

Type of Construction

Commercial Complex

Shopping Mall

Hospitals Hotels

Hotels

Multiplex

IT Park

Township

SEZ

Pumping Solutions called for

Water Supply Dewatering Sewage

HVAC Firefighting Utilities

- Swimming pools- Steam Generators- Waste Water Treatment

Plant- Sewage Treatment Plant- Reverse Osmosis Plant

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 50: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5080

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 51: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5180

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 52: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5280

Fire fighting

Pumpen Intelligenz52

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 53: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5380

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 54: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5480

Utilities

Pumpen Intelligenz54

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 55: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5580

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 56: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5680

Sewage Waste Water

Pumpen Intelligenz56

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 57: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5780

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 58: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5880

Pressure Boosting systems

Pumpen Intelligenz58

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 59: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 5980

Solutions for Commercial Buildings

Fire fighting Air Conditioning

Sewage Waste Water

PressureBoosting

Utilities

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 60: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6080

Air Conditioning

Pumpen Intelligenz60

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 61: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6180

Pumpen Intelligenz

61

Air Conditioning

Chillers

Primary Pumps

SecondaryPumps

Load

Balancing Valve 2 ndash WayValve

Panel withPLC amp VFD`s

Air -Separator Expansion Tank

A Typical layout

C o m m o n

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 62: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6280

Pumpen Intelligenz

62

Primary Circuits

Closed Circuit system

Constant Flow

Produces Chilled water

Circuit includes

Chiller

Pumps

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 63: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6380

Pumpen Intelligenz

63

Secondary Circuits

Circulation of Chilled water to load areas

Pumps

Controlling Valve

Temperature Sensor

Differential Pressure Sensors

Pump Controlling unit (Panel)

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 64: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6480

Pumpen Intelligenz64

Reasons for changes on Load

Seasonal demands - Annual

Fluctuations in users - Population

Changes in demand - hourly

Atmospheric changes

Personal Needs

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 65: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6580

Pumpen Intelligenz65

Ways to save energy

Optimized System Design

Use 2900 rpm pumps

Usage of CICI Construction

Right selection of pumps

Minimum bends fittings

Correct Piping

Proper Care during usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 66: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6680

Pumpen Intelligenz66

Why Control

Increased Urbanisation

Increased demand for electricity

GAP in Demand amp Supply for Electricity

Increasing tariff for electricity

Energy saved = Energy generated

Higher energy demands by Industry amp Commercial Buildings

Continuous duty operations = larger scope for saving

Ways to control ndash varies with the usage

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 67: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6780

Pumpen Intelligenz67

In Commercial Building

Split the requirement

Proper layout

Use VFD for better control

Avoid leakages

Monitor power consumption

Optimize performance

Reduce losses

Increased Energy Efficiency

Conserve resources

Helps to understand savings

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 68: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6880

Pumpen Intelligenz68

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 69: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 6980

Pumpen Intelligenz

69

Operational DataFlow up to 750 m3hr

Head up to 170 m

Tempeacuterature up to 150 0C

MoC CI BZSS

ET ISO

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 70: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7080

Pumpen Intelligenz

70

Operational DataFlow up to 17000 m3hr

Head up to 220 m

Tempeacuterature up to 150 0C

MoC CI BZSS

Split Case

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 71: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7180

Product presentation

71

Wilo-CronoLine-ILSingle-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (in

accordance with VDI 2035) without abrasive

substances in heating cold water and

cooling water systems

gtSingle-head pumps with mechanical sealgtHigh motor life due to series standard

condensate drain holes in motor housings

gtWith 4 or 2-pole three-phase current

motors

gtTemperature range max 140degC

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 72: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7280

Product presentation

72

Wilo-CronoBloc-BL

Single-stage low-pressure centrifugal pump

in monobloc construction in accordance withEN 733 for the supply of cold and hot water(in accordance with VDI 2035) withoutabrasive substances in heating cold waterand cooling water systems

gtTailored for the user with outputs and

principal dimensions to EN 733 (DIN fornorm pumps)

gtWith 4 or 2-pole three-phase currentmotors

gtTemperature range max 140degC

gtHigh motor life due to series standardcondensate drain holes in motor housings

gtProtection class IP55

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 73: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7380

Product presentation

73

Wilo-CronoTwin-DL

Single-stage low-pressure-centrifugal

pump Inline-design with flange connectionfor the supply of cold and hot water (inaccordance with VDI 2035) without abrasivesubstances in heating cold water and coolingwater systems

gtReduction of space required and installation

costs through twin-head pump design

gtMainreserve operation (by means of additional external equipment)

gtPeak load operation (by means of additionalexternal equipment)

gtExtended periods of use due to seriesstandard condensate drain holes in motorhousings

gtTemperature range max 140degC

References Inline pumps for HVAC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 74: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7480

Pumpen Intelligenz74

References Inline pumps for HVACaround Pune Mumbai

Kamat Hotel JadhavgadiPuneGanga Retreat Countryside PuneDeepak Fertilizers PuneSeasons Service Apartment Pune

Venkateshwara Hatcheries PuneSolitaire Corporate Park MumbaiWhistling Woods International MumbaiRubi Hall Pune

Cipla GoaMars Enterprises MumbaiThomson Press MumbaiNanavati Hospital Mumbai

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 75: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7580

Control Panels for HVAC

HVAC PANELS ( 4 KW to 110 KW)

Panel With amp Without Bypass Starter Switch Gears Schneider Electric ABB Controller Wilo VR HVAC Controller VFD One Per Pump

VFD Danfoss VLT 2800 Up to 185KWand

Danfoss FC HVAC series gt 185KW Differential Pressure Transmitters

Rosemount Motor Rating 4 to 90KW

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 76: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7680

Panel Features

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 77: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7780

CC Booster

77

Panel Features

Product advantages

The following bus systems can be connected (via optional

modules) Profibus CC Link (Asia) CAN bus IEC 60870-5-101

IEC 60870-5-104 Ethernet HTML Ethernet TCPIP Modbus RTU

(RS 232) RK 512 ASCI II MEWTOCOL Slave LON

Program updates via mobile telephone

Remote fault reset via mobile telephone

XY Graph display of measured values

Measured value simulation program

Emergency pump operation without PLC

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 78: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7880

78

Panel Features

Product advantages

Touchscreen provides maximum ease of control and operation

Fully graphics-capable touchscreen with user-programmable

symbols

Touchscreen has 3 different backlighting colours to indicate systemstatus

Multilingual operating unitndashup to 15 different languages with

European or Asian characters can be programmed

Three password-protected levels of system access

Password can be configured by user as desired

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 79: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 7980

Pumpen Intelligenz79

YOU ARE INVITEDTO VISIT

OUR PLANTSContact

Milind Karve Pune (M) 9881739956Amit Bhatt Baroda (M) 9825030929

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You

Page 80: pump basics-m&p

842019 pump basics-mampp

httpslidepdfcomreaderfullpump-basics-mp 8080

Thank You