FUJIYAMA

®

Alum Pulley & Coupling

GeneratorMini Concrete Mixer

Water Pump Chemical Sprayer

Cultivator

Palm Oil Screw Press

Air Compressor

Pulley ApplicationPulley Application

Polisher Ring Blower

Chili Grinder

Sugar Cane Machine

Lifting Hoist

Road Cutter

Pressure Cleaner

and many more ...

Prepare Sand Bed

Make sand mouldfrom pulley pattern

Make runner foreach sand pulley

Smelt Iron Oar in Furnace

Pour molten intorunner of sand pulley

Casting take place 24 hours cooling off Break sand pulley

Pick up pulley castingMachine pulleyApply putty into pin holes

Painting on pulley Pulley ready for sales

4 days preparation

4 days to smelt 6 tons(good for 5000 pulleys)

(1 day)

(7 days)(2 days)

(3 days)

Typical production flow chart and

time consumed to produce

5,000 pulleys ( 18 days )

(1 day)

Flow Chart – Manufacturing of Cast Iron PulleyFlow Chart – Manufacturing of Cast Iron Pulley

Receive extrusionfrom extruder

Cut extrusion intodesired length

Assembly of pulley

Drill holes andmake threads

Machine V-grooves

Typical production flow chart and

time consumed to produce

5,000 pulleys ( 6 1/2 days )

Hardening Treatment

(1/2 day)

(1 day)

(2 days)

(3 days)

Flow Chart – Manufacturing ofFlow Chart – Manufacturing ofFUJIYAMA Alum Pulley & CouplingFUJIYAMA Alum Pulley & Coupling

Pulley ready for sales

Benchmarking Analysis of FUJIYAMA Aluminium Pulley vs Current Pulley Available in Market

Feature Cast Iron Pulley FUJIYAMA Aluminium Pulley Steel Pulley

1. Weight Heavy. 3 times heavier, high shipping cost

Lightweight. Less fuel consumption, Low momentum of inertia

Heavier than cast iron.

2. Material strength Brittle – gravity formation, easy to break, low yield strength

Ductile – composition of alloy, Higher yield strength

Higher yield strength than aluminium

3. Hardness Higher hardness Surface treatment to achieve good hardness

Excellent hardness

4. Balancing Difficult to balance – existence of pin holes due to porosity

Statically & dynamically balanced – CNC machined

Well balanced, CNC machined

4. Corrosion Rusty. Needs to be painted Non-rust. naturally Rusty. Needs to be painted or

chrome

5. Finish Looking , Surface roughness

Rough and dull Smooth surface and valuable Fairly smooth

6. Environment friendly Difficult to recycle High value and easy for recycling Low value for recyclin g

7. Manufacturing capability Offer big ranges of models – up to 50” diameter

Limited size – -

Able to do many ranges

Benchmarking AnalysisBenchmarking Analysis FUJIYAMA

®

Alum Pulley & Coupling

Cast Iron Pulley Steel Pulley

FUJIYAMA Alum Pulley

At this present moment

Satisfied CustomersSatisfied Customers

Awards won for Alum Pulley & CouplingAwards won for Alum Pulley & Coupling

FUJIYAMA

®

Alum Pulley & Coupling

Winner of Silver MedalWinner of Silver MedalGeneva Invention Award, Year 2001Geneva Invention Award, Year 2001

Certificate of AwardCertificate of Award

Item

Date Filed Title Of Invention

Patent Pending No.

1. 3rd Aug 2000

Multi-Locking Pulley

PI 20003535

2. 8th Nov 2001

Extruded Pulley PI 20015141

3. 8th Nov 2001

Extruded Coupling PI 20015140

4. 8th Feb 2002

Extruded Pillow Block Housing

PI 20020451

5. 27th Jan 2003

Pulley And Method Of Forming A

Pulley

PI 20030270

6. 27th Feb 2003

Extruded Coupling And Method Of Producing The

Same

PI 20030736

FUJIYAMA

®

Alum Pulley & Coupling

Intellectual PropertyIntellectual Property- MALAYSIA- MALAYSIA

Item

Date Filed Title Of Invention

Patent Pending No.

1. 3rd Aug 2000

Multi-Locking Pulley

PCT/SG01/00149

2. 8th Nov 2001

Extruded Pulley PCT/SG02/00263

3. 8th Nov 2001

Extruded Coupling -

4. 8th Feb 2002

Extruded Pillow Block Housing

-

5. 27th Jan 2003

Pulley And Method Of Forming A

Pulley

-

6. 27th Feb 2003

Extruded Coupling And Method Of Producing The

Same

-

FUJIYAMA

®

Alum Pulley & Coupling

Intellectual PropertyIntellectual Property- INTERNATIONAL- INTERNATIONAL

Licensing OpportunityLicensing Opportunity

Inventor : Mr. Bugs TanEmail : bugstan@gmail.comMobile : 6013- 388 7800