puffer- sweiven
DESCRIPTION
Vibration Monitoring and Machine Protection Systems. 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.com / www.stiwebstore.com. Puffer- Sweiven. STI Vibration Monitoring Inc. About STI - PowerPoint PPT PresentationTRANSCRIPT
Puffer-Sweiven
Vibration Monitoring and Machine Protection Systems1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255
www.stiweb.com / www.stiwebstore.com
STI Vibration Monitoring Inc.
About STI
STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market.
STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.
STI’s Strategy
• Allowing Customers to make use of existing PLC and DCS systems
• Making use of Existing Networks• Modular Design• Distributive Design• Low Cost• Keep it Simple (Kiss)
“Simply the Lowest Cost Approach to Condition Monitoring”
Provide our Customers with an easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine
Protection Systems by:
www.cmcpweb.com
What’s Changed ?
Hardware
• PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems.• HMI Systems like Wonderware are available.
People
• Vibration and machinery specialists are retiring, or spread out.• A lot of specialty work is contracted.• Engineers and Technicians are forced to be “Jack of All Trades”.• Operators are being assigned more tasks.• Users want smarter, simpler and easier to maintain systems.• Users are more budget conscious.• Engineers and Technicians are more computer oriented.• Major machine flaws have been fixed.
www.cmcpweb.com
• Large centralized “Rack” based systems• Control Room mounted• Originally Capital Projects• OEM supplied sensors• All sensors wired to “Rack”• Requires lots of instrument wire and conduit (2x cost)• Large Racks do nothing that a PLC or DCS system cannot do!
• Overall Values• Time Delay• Power up inhibit• OK Circuit
• 99% not wired to “Shutdown”• Many are ‘Obsolete”
Legacy Issues
CMCP Monitoring Strategy
PLC/DCS
www.cmcpweb.com
Vibration Monitoring using PLC
Advantages:
• Low Cost (1/2 Legacy Systems)• Simple to Install• Can make use of existing sensors• Distributive Architecture• 4-20 mA noise free• Digital to save wiring costs• Choice of Protocol• Easy repair and replacement• Local Dynamic Signal w/BNC
CMCP 420VT & CMCP420VT-TLoop Powered Vibration Transmitters
“Simply, the Lowest Cost Approach to Machine Protection”
Features Include:
Solid State Velocity Output Loop Powered Integral Accelerometer 4-20 mA Output 100 mv/g Dynamic Signal Output 2-2,000 HZ No External Housing Required No Special Extension Cable – Optional Bright LED or LCD Display w/ BNC Optional BNC Adaptor Optional Temperature
CMCP 420VT-TLoop Powered, 2 wire Vibration Transmitter
w/LED Display
w/BNC Adaptor
Features Include:
Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4-20 mA Output 2-2,000 HZ No External Housing Required No Special Extension Cable
CMCP 420VT-TDual Parameter Loop Powered Vibration and Temperature Transmitter
CMCP 420VT SeriesAccessories
CMCP203
CMCP420BNC
CMCP420EL
CMCP420LED
CMCP420WF
CMCP420XPHD
• ISA Standard 4-20mA and 1-5 VDC• Standard Instrument Wire (pair)• Extremely Accurate• Low voltages (typically 24 VDC)• Long distances can be handled
• Voltage has resistance losses• 4-20 mA Current Constant anywhere on loop
• Noise immunity• Instrument Technicians understand• Available IO Points
Why 4-20mA?
CMCP 500 SeriesTransmitters and Monitors
CMCP500 SeriesTransmitters and Monitors
CMCP 500Transmitter
CMCP 500AMonitor
Rated For Use In Hazardous AreasClass I Division II
Groups B, C and D
• CMCP 525 Acceleration• CMCP 530 Velocity• CMCP535 Displacement (Velocity)• CMCP 540 Displacement (EP)• CMCP 545 Thrust Position (EP)• CMCP546 Absolute Vibration (EP/A)• CMCP547 Differential Expansion (TSI)• CMCP548 Case Expansion (TSI)• CMCP549 Valve Position (TSI)• CMCP560 RTD Temperature• CMCP565 Thermocouple Temperature• CMCP570 Solid State Temperature• CMCP575 Speed• CMCP580 Process Variable• CMCP585 Eccentricity (TSI)• CMCP590 Acceleration Enveloping• CMCP595 Buffer Accessory Module• CMCP797 Active Signal Buffer
CMCP500 Series Transmitter and Monitor Configurations
CMCP 500 Series Transmitters
Features Include:
• Single Channel• Low Cost• Class I Division II Rated• CE• Small Size• Din Rail Mount• 4-20 mA Output• 24 VDC Powered• OK Circuit• Optional Filters• Buffered Outputs (2)• Selectable Ranges (5)• All Popular Sensors and Transducers• Easy Troubleshooting and Replacement
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500 Series Transmitters
CMCP 500A Series Monitors
Features Include:
• All Features of Transmitter• 3 Alarms w/Relays
• OK• Alert• Danger
• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)• Latching or Non-Latching Relays• Reset Terminals• Trip Multiply (2x or 3x)• Outputs for Optional Display• Meets API-670 (American Petroleum Institute)• Easy Alarm Setup and Adjustment
CMCP 500A Series Monitors
CMCP 500A Series Monitors
StandardMonitoring Systems
CMCP 5301-E(M)Single Channel General Machinery Monitoring System
Features Include:
Single Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output
CMCP 5302-E(M)Two Channel General Machinery Monitoring System
Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.
Features Include:
Two Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output
The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.
CMCP 5304-E(M) Four Channel General Machinery Monitor
Also Available with Stainless Steel Housing
Features Include:
Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout
CMCP1000(C) Dual Limit, Single Channel Vibration Monitor
Applications include Reciprocating Compressor Frame Vibration,Fin Fans and replacement for any mechanical vibration switch.
CMCP5019 19" Rack Mounted 10-Channel Monitor
• 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes• Optional MODBUS or Ethernet TCPIP
Features Include:
Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems
LOW COST CONDITION MONITORING PACKAGES
CMCP500 Series Monitors
Custom Integration / Packaging
Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema 4, 4x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)
Sensors and Accessories
Features Include:
LOW COST (Only $99.00 for 5 Meter System) Small Size Case, 1/2” x 1.05” Small Footprint, 1/2” Integral Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof
CMCP1100 SeriesIndustrial Accelerometers
StandardCMCP1100
High Temp.CMCP1100H
Side MountCMCP1100S
CMCP1100CM8 Connector
Features Include:
Low Cost Small Size Case, 1.5” x 1.5” x 0.9” Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity per channel 10% Accuracy 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof
CMCP1300 Series Industrial Triaxial Accelerometers
New!
Mounting Pads Motor Fin Mounts Piloted End Mill
Extension Cables
BNC Junction Boxes
Accelerometer Accessories
Adhesives
NPT Adapters
Intermediate TerminationBoxes
Accelerometer Housing
CMCP303 TriaxialConnection Box
Features Include:
Low Cost 2 and 4 Triaxial Accelerometers 6 and 12 Ch. Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight Provide convenient and safe access to Triaxial signals
New!
CMCP250 Accelerometer Mounting Kit
25 CMCP-200-02 Mounting Pads2 CMCP-205-01 Motor Fin Mount2 CMCP-205-02 Motor Fin Mount2 CMCP-205-03 Motor Fin Mount2 CMCP-205-04 Motor Fin Mount
25 CMCP-230-01 1/4" x 28 UNF x 1/2"25 CMCP-230-02 1/4" x 28 UNF x 3/4"1 CMCP-701 Spot Reamer1 CMCP-721-02 1/4 x 28 UNF Tap1 Tap Handle1 CMCP-211 Adhesive and Activator1 CMCP-212 Silicon Dielectric1 CMCP-213 Silicone Sealant
12 CMCP-208 Mixing Nozzles2 CMCP-206 Adhesive Filler
CMCP801
Meets API670 external mounting specifications 304 and 316 Stainless Steel Provided with four 3/4" NPT Hubs 3/4" or ½” NPT Case Entry
CMCP805
Machined aluminum Threaded and slotted to insure position and stability
Eddy Probe Accessories
CMCP4190
Machined 304 Stainless Steel ½” and ¾” NPT External Threads ¼” x 28 and 3/8 ” x 24 Internal Threads
CMCP1210 SeriesSpring Loaded Temp. Sensors
Features Include:
• Tip Sensitive RTD or Thermocouple• For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal• Aluminum Connector Head – Optional XP Head
Features Include:
Verify Voltage Output vs. Gap For use with 5mm & 8mm Probes Precision Micrometer 4140 Target Graph Paper & Excel Spreadsheet
CMCP610 Eddy Probe Calibrator
10 20 30 40 50 60 70 80 90 100 Gap
-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02
Volts
Eddy Probe Graph
Features Include:
Class I, Div II, Group’s A,B,C,D Superior noise immunity Frequency Hopping Worldwide Unlicensed 2.4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232 32 Frequency Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Easy to Configure
Ethernet Model
Wireless Industrial Radios
Lowers Cost of Wiring and Installation
Features Include:
Oscilloscope Optical Phase Reference Kit Eddy Probe System Power Supply Magnetic Mounts Custom Vice Grips “Bucking” Amplifier Hard Carrying Case Optional Gauss Meter Option Software
CMCP810Electrical Runout Kit
Custom Products and
Integration
CP Products (Custom Products)
• Custom Enclosures• Free Standing Cabinets• Drawing & Engineering Services (AutoCAD)• Custom Packaging (Kits)• Battery Powered Monitors• Wonderware HMI• Integration Services• Test and FAT
• Custom Enclosures • Free Standing Cabinets• Component Integration• Drawing and Engineering Services• Custom HMI Applications• Custom Cables• Specialty Sensors
Over 250 integrated Custom Panels and Enclosures
Customers Include:
Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon
… and many more
Cabinet / Panel Design and System Integration
Case Histories
Case History: Turbine Supervisory Instrumentation #1
Customer: Flagstaff Electric
System Type: TSI System
Location: Flagstaff, Arizona
Salesperson: David Poffenbarger
Year Installed: 2008/2009
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #1
Case History: Turbine Supervisory Instrumentation #2
Customer: Xcel Energy
System Type: TSI System
Location: Saint Paul, Minnesota, USA
Salesperson: Frank Howard
Year Installed: 2004/2006
Case History: Turbine Supervisory Instrumentation #2
Case History: Turbine Supervisory Instrumentation #2
Case History: Balance of Plant
Customer: Ameren
System Type: BOP FD/ID/PA
Location: Newton, Illinois
Salesperson: Frank Howard
Year Installed: 2007/2008
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Case History: Balance of Plant
Customer: Direct Energy
System Type: Cooling Towers
Location: Bastrop Texas
Salesperson: Matt Howard
Year Installed: 2009
Case History: Cooling Towers
Case History: Cooling Towers
Case History: Cooling Towers
Case History: Cooling Towers
Case History: Cooling Towers
10 Cell Cooling Tower with Dynamic Output
AEP Welsh, Texas
Customer: Southern California Edison (SCE)
System Type: Hydro Turbine Generators (13)
Location: Big Creek, California
Salesperson: Frank Howard
Year Installed: Various
Case History: Hydro Turbine Generators
Case History: Hydro Turbine Generators
Case History: Hydro Turbine Generators
Case History: Hydro Turbine Generators
Customer: Dynegy
System Type: Coal Crushers 16/16/BOP
Location: 2 Locations, Illinois, USA
Salesperson: Gary Gbur
Year Installed: 2004 / 2005 /2008 / BOP 2010
Case History: Coal Crushers
Case History: Coal Crushers
Case History: Coal Crushers
Case History: Coal Crushers
Case History: Coal Crushers
After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service.
OSpi Historian
Customer: Satcon
System Type: Kinetic UPS Monitoring System
Location: Various
Salesperson: Frank Howard
Year Installed: 2004/2005/2006/2010
Case History: Kinetic UPS 2.1 mw
Case History: Kinetic UPS 2.1 mw
Main Screen Alarm List Historical Trend
Real Time Trend Real Time Trend Setup
Case History: Kinetic UPS 2.1 mw
Who To Contact?
Distributer Sales and Support:Matt Howard
[email protected] ext. 1
Custom Applications/Technical Support:Mike Howard
[email protected] ext 4
Accounting and Order Status:Natalie Henderson
[email protected] ext 3
Purchase Online Quick and Easy atwww.stiwebstore.com