PT2060 MonitorNov., 2010P r o v i b T e c h

ContentPT2060 OverviewPT2060 FeaturesPT2060 ModulesPT2060 ConfigurationHow to Order PT2060PT2060 ModbusPT2060 Modules FAQ for salesPT2060 Solution Example

Complete OfferingDTM- Digital Transmitter MonitorsVibration SwitchesMechanical- ElectronicVibration TransmittersFeaturesAPI Monitor Analysis SoftwarePerformanceSensorsVibration MetersPCM360 Plant Condition Management System

GeneralPT2060 is designed for highest reliability with full integration as a monitor systemPT2060 is for critical machinery vibration protection Steam turbines, gas turbines, large pumps, air separation etc.PT2060 can replace most of the competitors system, such as 3500, VM600 etc.

PT2060 FeaturesFlexible - Its a modular systemReliable Its a fully redundant systemTechnology Digital, PLC structureCertification CSA approval, Conform API 670 Configuration Fully software configurable

PT2060 Features-1Highly reliable: Each channel can achieve triple redundancy, 2 out of 3 voting Grouped with 4 slots Power supply redundantCommunication redundant:4-20mA on each channel withModbus andModbus redundant (/96)Modbus TCP

PT2060 Features-2Smart four channel moduleHigher channel densityUp to 48 channels on each rack monitor (4 channels per module)Channels can be programmed independently by pairsSmart modulePT2060/10Thrust, vibration, speed, over-speed, reverse speed, zero speed, differential expansion, low speed vibration, eccentricityPT2060/20Acceleration, velocity, displacement, absolute vibration, case expansion etc.PT2060/31 Virtually any temperature from TC or RTD

PT2060 Features-3Internal bus communicationMore advanced structure in monitoringBetter in data managementStructured for redundancy Programmable alarms Digital communicationReliable data exchange

PT2060 Features-4Independent 16 channel relay modulesProvibTech is one of the few vibration companies that utilize the advanced internal bus structurePLC/DCS type ladder alarm logicIndependent dual redundant on /43 redundant alarm module Can replace PLC for alarm programmingCan realize double or triple alarm redundancy with programming

PT2060 Features-5System fully configurable by softwareConfiguration for monitor system, for modules and for channelsConfiguration for more than one monitorsCompatible with Modbus protocol & Modbus TCP Easy in future expansion, or 3rd party programming

PT2060 Features-6Modbus communication portModbus and Modbus TCP can be accessed from PT2060/91 SIM With RS485 or RS232 or EthernetRedundant Modbus and Modbus TCP is availableFrom different module, different hardwareIndependent data accessMore from Modbus /Ethernet port:System configuration Display unit interfaceMonitors intercommunication

PT2060 Features-7Meet or exceed API670 standardFor example: Redundant power supplyProgrammable alarmsProgrammable alarm inhibit, alarm delay, trip-multiply etc.Analog and digital communication portAny measurement point can form triple redundant

PT2060 Features-8Integrated condition monitoring (future release)Condition monitoring slot(2) for transient or dynamic data analysis with PT2060/80 CM moduleNo further hardware is required for condition monitoringPCM360 condition monitoring and database software is required for analysis and data storageBuffered output for 3rd party interface

System ComponentsMinimum Requirement - 1PT2060/99 Rack

System ComponentsMinimum Requirement - 1PT2060/99 RackMinimum Requirement - 2PT2060/90 Power Supply

System ComponentsMinimum Requirement - 1PT2060/99 RackMinimum Requirement - 2PT2060/90 Power SupplyMinimum Requirement - 3PT2060/91 SIM

System ComponentsSignal conditioning modules/10 Proximity/20 Seismic/31 Temperature/35 Process/53 Over speed

System ComponentsCommunicationPT2060/40/43 Relay Modules

System ComponentsCommunicationPT2060/40/43 Relay ModulesCommunicationPT2060/96/91 Modbus

System ComponentsCommunicationPT2060/40/43 Relay ModulesCommunicationPT2060/96/91 ModbusCommunicationPT2060/36 4-20mA

System ComponentsSignal conditioning modules/10 Proximity/20 Seismic/31 Temperature/53 Over speedMinimum Requirement - 1PT2060/99 RackMinimum Requirement - 3PT2060/91 SIMCommunicationPT2060/40/43 Relay ModulesCommunicationPT2060/96/91 ModbusCommunicationPT2060/36 4-20mAMinimum Requirement - 2PT2060/90 Power Supply

/91 Modbus RTU/TCP,SysOKOutput/10/20/31 4-20mA/36 Transmitter/40/43 Relay/96 Modbus/98 Display

PT2060 Modules Introduction PT2060/10 PROX Proximity ModulePT2060/20 SEIS Seismic ModulePT2060/31 TEMP Temperature ModulePT2060/35 PROC Process Variable ModulePT2060/36 TRO Transmitter Output ModulePT2060/40 RELAY ModulePT2060/43 R-RELAY Redundant-Relay ModulePT2060/53 O-SPEED Over-speed ModulePT2060/80 CM Condition Monitoring ModulePT2060/90 POWER Power Supply ModulePT2060/91 SIM System Interface ModulePT2060/96 COMM CommunicationPT2060/98 DISP Display SystemPT2060/99 System RackPT2060-CFG System Configuration Software

PT2060/10 PROX Proximity ModulePROX module will condition and process most of the proximity probe input signals. Includes

Radial vibration: Monitoring shaft vibration, single or dual XYThrust position: Monitoring shaft thrust position, with 5/8/11 mm proximity probes

PT2060/10 PROX Proximity ModuleEccentricity: Monitoring shaft eccentricityDifferential Expansion: Monitoring turbine differential expansionLow-frequency Vibration: Monitoring low frequency machines. Such as hydro-turbine. Frequency start from 0.5HzSpeed: Monitoring rotation speed. Monitoring zero speedMonitoring reverse speed

PT2060/10 TSI Zero Speed1 - 255 events per revolution with a maximum full Zero speed is available TSI functionMeasuring speed up to 300 rpm. Zero speed channel will automatically convert to normal speed channelsZero speed channel takes two normal vibration channelsZero speed channel has two low speed alarmsZero speed channel uses the 2nd channel for normal speed indication and protection with two high speed alarms

PT2060/10 TSI Reverse Rotation ProtectionReverse rotation will cause rotation machinery destruction!Require two speed sensors (proximity) for this functionCapable of output normal speed dataRequiring multiple teeth wheel

PT2060/10 TSI Reverse Rotation Protection

PT2060/20 AVD Seismic Vibration ModuleAVD module will process most of the seismic input, and some other signals.

PT2060/20 AVD Seismic Vibration ModuleAcceleration and Velocity: Any ICP type seismic sensors. Such as accelerometer, velocity sensors (TM0782A, TM0793V)Velocity or Displacement: Any electro-magnetic sensors. Low frequency Displacement: Any low frequency sensors (TM079VD etc)Case Expansion: LVDTComplimentary Vibration: Dual sensors includes proximity probes and velocity sensorIntegrator:The module has an build-in integrator that will convert an input accelerometer signal to velocity or a velocity sensor input into a displacement.

PT2060/20 LVDT single or dual inputs

PT2060/31 Temperature ModuleRTD or ThermocoupleRTD: PT1003-wire & 4-wireNI1203-wire & 4-wireCU103-wire & 4-wireTC: E, J, K, T8 ChannelsNo 4-20mA OutputUp to 4 set points per channel

PT2060/31 Temperature ModulePT2060/31TEMP module replaces our existing PT2060/30 module. Upon the release of the new PT2060/31, the PT2060/30 is obsolete. Spare parts are available for two years. But no new order will accept PT2060/30. Compare with the old PT2060/30, PT2060/31 has some new features.Input expanding to includes both thermo-couple(TC) and thermo-resistor (RTD) in 3-wire or 4-wire formatInputs are optically isolated from system for better accuracy and noise immune24bit A/D conversion to assure high accuracy measurementEight channels signal inputs per moduleAvailable in hot-insertFront panel and back panel can be randomly selected. No matching is required.Smart address to avoid system insertion errorUtilize a dedicated module for transmission of 4-20mA

PT2060/35 PROC ProcessPT2060/35 PROC Process Module accepts most process input. These process data will input into PT2060 system as part of the data stream together with vibration data for integral processing. Accepts inputs such as 4-20mA, 0-20mA, 1-5V, 0-10V etc.Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. High accurate, stable 24bit A/D converterAvailable in hot-insertFront panel and back panel can be randomly selected. No matching is required.Smart address to avoid system insertion error

PT2060/36 TRO Output Module16 4-20mA outputsAssignable to any channels full scale value Assignable to any channels GAP voltage

PT2060/36 TRO Transmitter Module PT2060/36 TRO transmitter module is our new module that adding flexibility to system output. PT2060/36 can be use in the following situation.Additional programmable transmitter output. Each module contains 16 transmitters (source). Each transmitter can be programmed with either overall or gap of any channel.Optical isolated output from system. This is greatly enhanced the signal/noise ratio in some field application. High accurate, stable 16bit D/A converterAvailable in hot-insertFront panel and back panel can be randomly selected. No matching is required.Smart address to avoid system insertion error

PT2060/40 RELAY Relay moduleRELAY module is a programmable relay module that can be programmed with any status parameters (alarms(2)/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each RELAY module hold up to 16 relays.

PT2060/40 RELAY Relay module

PT2060/43 R-RELAY Redundant Relay ModuleR-RELAY module is a programmable relay module that can be programmed with any status parameters (alarms/ok) of any channel. The status of all channels can be programmed with ladder logic. The function is similar to PLC functions. Each R-RELAY module has two independent circuits that work independently.

PT2060/53 O-Speed Overspeed ModuleEach 3-SPEED module contains one speed channel. Three of the 3-SPEED module together with PT2060/43 redundant relay module and dual PT2060/90 power supply modules composes of a over-speed protection system. The system takes up total four slots.Proximity probe & magnetic sensor

PT2060/53 Magnetic PickupMagnetic speed sensor is available for over-speed measurement 1 - 255 events per revolution with a maximum full scale range of 60000 RPM and a maximum input frequency of 10 kHz. Minimum input frequency for proximity transducers is 0.0167 Hz (1 RPM for 1 event/revolution) and for magnetic pickups (Speed signal conditioning only) is 3.3 Hz

PT2060/53 O-Speed Overspeed Module with more channels Two additional PROX channels on the bottom half of the module are availableThese two channels are fully compatible with the PT2060/10 channelsChannel density of the system has been increasedFor an over-speed system, total additional of six channels are available

PT2060/53 O-Speed Overspeed Module with more channelsTwo additional proximity channels

An over speed system

PT2060/90 POWER Power Supply ModulePOWER module includes two redundant half-height modules. Usually, one half-height power supply module is sufficient for normal operation. Power supply redundancy can be realized by uses both half-height modules.

PT2060/91 SIM System Interface ModuleSystem configuration: Configure all the signal channels, system parameters, communication parameters, system, modules etc.Modbus communication:Communicate with PLC/DCS; control system reset, alarm multiply, alarm inhibitDual phase references: Connect to phase reference proximity probe, and distribute the phase information over the systemRack interconnection with communicationModbus RTU/ Modbus TCPSystem OK RelayStorage: System Event, Alarm, Channel tag

PT2060/96 COMM Communication ModuleCOMM module is a complimentary module in communication with Modbus. It has similar function as the communication part of SIM. The function and features:Additional digital Modbus communicationDigital communication redundancyOptional for PT2060/98 interfaceOptional for PLC/DCS communicationOptional dual phase references

PT2060/91/96 Modbus TCPModbus TCP Ethernet portRJ45Modbus RTU Serial Port RS232RS485

PT2060/91/96 Modbus TCP/RTU CompareEach /91 or /96 has a hardware RJ45 port for Modbus TCP communicationEither Modbus TCP or Modbus RTU can be selected. Only one port among RJ45, RS232, RS485 can be selected in one moduleEach /91 Ethernet port can have up to 5 host. Recommend one host per port.Each /91 RS485/232 port can have only one host. Ethernet has transmission distance up to 100 meters (300 feet). RS485 has 1000 meters (3000 feet), and RS232 has 3 meters (10 feet)Ethernet is highly recommended for connection PT2060/98 display, or PT2060-CFG10Mbps, IEEE802.3

PT2060/91 Modbus TCP for System Configuration

PT2060/91 System Configuration Compare with Modbus RTU

Multiple PT2060s with Modbus TCP for PLC/DCS

Multiple PT2060s for PLC/DCS Compare with Modbus RTU

PT2060/98 DISP Display ModuleDISP module can be connected directly to the digital port to display most of the static and status data. It comes with A touch panel PCPCM370 for PT2060 software RS485 or EthernetFeaturesBar graphTrend plotAlarm listSystem event listReal time table viewData acquisition based on alarms and/or timed triggering

PT2060/98 Order ConsiderationIt is highly recommend to use Modbus TCP for this application!

First page -barP r o v i b T e c h

trendP r o v i b T e c h

Spread sheet real time

Alarm list

PT2060/99 System RackStandard 19 rack that can hold up to 48 channels or 12 signal modules.Mini 12 rack that can hold up to 28 channels or 7 signal modules.

PT2060/99 mini-rack

Rack size19"12"Width (inches)1912Maximum signal channels4828Condition monitoring slots21Power supply22SIMyy

PT2060-CFG System Configuration SoftwareCONFIG will configure all the modules in the system. It will also configure the system parameters for interface to up-level PLC/DCS or another rackRack configurationModule configurationRelay configurationModbus/ Modbus TCP configuration

PT2060-CFG System Configuration Software feature Re-design with object oriented programmingAdopt ProvibTechs own protocol for system configuration Enhanced three level password protectionSupport both Modbus RTU and Modbus TCP

PT2060-CFG System Configuration Software Enhanced copyModule copy Channel copySupport system configuration printing and documentation generationSystem configuration, module configuration and channel configuration exportSelected channel exportFactory configuration exportSupport monitor status and trend printing and documentation generationAlarm queue exportSystem queue exportRecorded status export

PT2060-CFG System Configuration SoftwarePrint function for PT2060-CFG Overall Record Channel Status Record Module Status Record Rack Status Record Alarm Event System Event

PT2060-CFG System Configuration Software Smart logic table for engineer to easy configuration of the logic of the systemEnhanced user interface for channel calibration Real-time bar graph for multiple channels and for single channelEnhanced channel security checking to assure reliable system configuration and eliminate errorEnhanced Modbus address mappingFactory setting restoreEnhanced help manual

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

PT2060-CFG System Configuration Software

How to Order PT2060Required ModulesPT2060/99PT2060/90PT2060/91PT2060-CFGPT2060 Service

How to Order system componentsSignal conditioning modules/10 Proximity/20 Seismic/31 Temperature/53 Over speedMinimum Requirement - 1PT2060/99 RackMinimum Requirement - 3PT2060/91 SIMCommunicationPT2060/40/43 Relay ModulesCommunicationPT2060/96/91 ModbusCommunicationPT2060/36 4-20mAMinimum Requirement - 2PT2060/90 Power Supply

PT2060 CFG System Diagram Modbus

PT2060 CFG System Diagram Modbus

Modbus RegistersSlot 1 Ch 1Overall30501Status44017Slot 1 Ch 2Overall30503Status44018Slot 1 Ch 3Overall30505Status44019Slot 1 Ch 4Overall30507Status44020Slot 1 Ch 1Overall30533Status44033Slot 1 Ch 2Overall30535Status44034Slot 1 Ch 3Overall30537Status44035Slot 1 Ch 4Overall30539Status44036

Assignable Modbus Registers

Modbus Range SetupProportional Full Scale Range0-XXXXX

Modbus Value (vibration known)Given:Modbus full scale range = 16384Full scale low = 0Full scale high = 1If we have a vibration reading of 0.5 then...

Value to PLC = 16384 (0.5-0)/(1-0) =16384 (0.5)/(1) = 16384 (0.5) = 8192Register 30501 = 8192P r o v i b T e c h

Modbus Value (register value known)Overall vibration reading = (value to PLC / modbus full scale ) * vibration full scaleGivenModbus full scale range = 16384Full scale high = 1 (ips)Value to PLC = 8192Overall = (8192 / 16384) * 1 = 0.5 (0.5 ips)P r o v i b T e c h

Modbus Status Register44017 (Slot 1 Ch1 for example)Bit 0Ok / Not OkBit 1AlertBit 2DangerBit 3BypassBit 4Trip MultiplyBit 5OffBit 6Gap Not Ok

Modbus IDBinary coding of ID number

PT2060 Modules FAQ for salesWhat is the capacity for the rack System? 19"rack:16slots total. The 16th slot is for power supplies, 15th is for 91, and the 13rd & 14th are for CM. Rest 12 slots are for 10,20,30,40,43,53,96.Up to 48 channels.

12"rack:Total 9 slots. The 9th slot is for power supplies, 8th is for 91, 7th is for CM or /10/40. Rest 6 slots are for 10,20,30,40,43,53,96.Up to 28 channels.

PT2060 Modules FAQ for salesAny certificates for the rack? Are the modules hot swappable? CE, CSA, API670Yes, It is hot swappable. Except PT2060/31

PT2060 Modules FAQ for salesFor 10 module, why each Eccentricity or Speed input takes 2 channels? Why system has to be configured as channel pairsEccentricity requires one prox. Input and one phase reference. Speed measurement takes more CPU power than others. Each module consists of two CPUs.

PT2060 Modules FAQ for salesFor 20 module, can I use negative powered ICP sensors? For Accelerometer, can we make for CH1 , A->A, but CH2, A->V?No. System works with positive voltage ICP sensor only.No. Since channels has to be configured as pairs.

PT2060 Modules FAQ for salesFor 40 module, How the processing logic realized?/40 is configured by PT2060-CFG software. It is a PLC type ladder logic. We are better than competitors with additional NOT logic to enable system to configure channel redundancy. Logic is processed by firmware.

PT2060 Modules FAQ for salesFor 43 module, how many channels are available for this module? Can we plug it in any slots? Other functions except over-speed protection?8 channels(8 DPDT relays) It is only for slot 4,8,12(19")or slot 4(11")it can run with 3 of 53 modules as an over-speed system, or it can run with 10 or 20 modules by supply redundant relay output.

PT2060 Modules FAQ for salesFor each 53 module, how many channels are available for this module? Can we plug it in any slots? How about triple redundant configuration on any channelGenerally it is one channel for each module. But we can add two additional PT200/10 channels for each 53 module. 19"rack: Only slot1-3, or slot5-7, or slot 9-11. 12"rack:Only slot1-3Redundant on any measurement parameter is similar with /53 module

PT2060 Modules FAQ for salesFor 98 module, what parts are included in 98 module ordering?PCM370 for PT2060 softwareTouch Panel (XP operation system) with accessories

PT2060 Modules FAQ for salesWhat are the differences between 91 & 96?91 Two phase references, Modbus RTU/TCP. System configuration port, System OK relay, Alarms queue, System event queue96 Modbus RTU/TCP only

PT2060 Modules FAQ for salesFor PT2060/90 power supply module, is it possible for top-half and bottom-half be different type?Yes. For example, top is 175-265VAC, bottom is 88-140VDC

PT2060 Modules FAQ for salesWhen will PT2060/80-BK be required? For Condition Monitoring system, PT2060/80-BK is needed.

For any 3rd party CM system, the /80-BK is required to supply buffered output.

Example: PT2060&PCM360 system.

PT2060 Modules FAQ for salesEach 80BK has two DAQ ports, each port is for 12 CHs +2 PHASE reference.19"rack: Slot13 &Slot14 are for 80BK.80BK(slot13) top port is for Slot1-Slot3;80BK(slot13) bottom port is for Slot4-Slot6; 80BK(slot14) top port is for Slot7-Slot9; 80BK(slot14) bottom port is for Slot10-Slot12 . 12"rack:Slot7 is for 80BK. Slot1-Slot3 is for 80BK(slot7) top port;Slot4-Slot6 is for 80BK(slot7) bottom port

Compressor Solution - Case 1(1)P r o v i b T e c h

Compressor Solution - Case 1(2)P r o v i b T e c h

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Power Supply

Power Supply

91

PT2060

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PCM360 SERVER

MP

LP

Turbine

HP

PCM360 DAQ & SERVER

Gear Box

DAQ6220

PCM-485

Transient/Dynamic

Static

Axial Position

Axial Position

Axial Position

Axial Position

Axial Position

Radial Vibration

Radial Vibration

Radial Vibration

Radial Vibration

Radial Vibration

Radial Vibration

Radial Vibration

CO2 Compressor

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