PSI5 Network Analyzer-and Control-System

New!

The highly scalable system is built on a redundant 6x PSI5 Bus multi core architec-

ture. This allows direct, simultaneous access on 6 freely configurable PSI5 Busses, a

maximum of 24 Sensors with one PSI5 Box.

Due to the fact, that every PSI5 Bus is controlled by a own 32Bit CPU, the OSB PSI5

Box got broad resources monitoring, controlling and analyzing of 24 PSI5 sensors

simultaneously and transferring the data with the 100 Mbit/s Ethernet interface

to the connected PC graphical user interface.

In standalone (offline) mode, the OSB PSI5 Box writes all recorded data of the

24 PSI5 sensors, continuously or after a predefined trigger event (pre and post

trigger setup) on an inserted Class 1 SD Card (maximum size 64 GB). The recorded

SD Card data is readable on every Windows PC, software export modules allow file

conversion to a broad variety of tools.

High Demands In many industrial sectors the demand for complex

sensor technologies is growing. It is one target of OSB AG to make sensor testing more efficient.

In addition to the simultaneous monitoring, controlling and monitoring of 24 PSI5 sensors with

the typical sampling frequency of 2 kHz, the PSI5 Box offers the additional features of a high

value oscilloscope, with simultaneous voltage and current measurements on 6 PSI5 busses or

6 Reference analog input ports (for analog reference sensors) with sampling frequencies up to

10 Mhz.

The physically highly stable and reliable setup of the PSI5 Network Analyzer hardware allows a

broad variety of industrial applications

� Sensor data recording on crash test vehicles

� Use within extreme environmental conditions

� Use within laboratory and development conditions

� Use within production environment

The modern and compact design of the PSI5 Analyzer hardware allows different set-ups for

different applications

� Stand Alone in a stable aluminum alloy housing, with LCD display and 6 control keys.

This 6 PSI5 Bus (24 Sensors) setup is working with and without PC graphical user interface

connection. Without PC connection all PSI5 and Analog data can be recorded in a user

predefined setup on SD Card. The Stand Alone set up can be used for crash tests with up to

800G forces (impulse).

� With PCIx- Adapter directly inserted into an Industrial PC. 3 PSI5 Analyzer Cards with

18 PSI5 Busses (72 Sensors) can be inserted into an Industrial PC Case.

� PSI5 Analyzer 19“ Card Rack (Production Environment) for a maximum of 10 PSI5 Analyzer

Cards equipped with a High Speed GBit Ethernet Interface to control, program and analyze

a maximum of 60 PSI5 Busses (240 Sensors) simultaneously.

Versatile All-RounderDue to many modern High Speed Interfaces,

the PSI5 Analyzer box is flexible to use in a wide field of operational conditions.

The OSB PSI5 Network Analyzer- and Control-System is defining new Standards in

� Controlling

� Programming

� Analyzing

� Monitoring of active PSI5 Bus components.

The PSI5 Box at a Glance

Windows 7, 8, 10 Software, FeaturesThe PSI5 Analyzer Graphical User Interface has a wide variety of features.

The Operational Modes Bar allows to switch between

� Sensor Init Data (1) Set Up and Init data for PSI5 Sensors, Analog Sensors

� Sensor Data Monitor (2) Displaying the Sensor Data of up to 24 Sensors

� Manchester Data Monitor (3) Displaying PSI5 Bus Oscilloscope Data up to 10MHz

� Calibration (4) Analog Frontend Calibration

� Sensor Programming (5) Manufacturer Specific Sensor Programming Script

The Operational Button “Set Up and Initialization Data” allows to

� Define the PSI5 Sensor Type Settings (1)

known Sensor Types are identified auto-

matically

� Define an Analog Reference Sensor (on

Analog Input) in 2 kHz, 4 KHz, 6 KHz, 8 kHz

Sample Speed

� Activate 1 – 4 Sensor Timeslots per Sat and

to Read the Sensor Initialization Data

� Activate Sensor Data Recording by Trigger

Timeslot 1 - 4 and per Channel

� Send a Trigger Signal from Sat to SAT

and Box to Box, receive external Trigger

Sources

� Activate 10 MHz Analog Voltage and

Current Measurement (Oscilloscope

Function)

The Manchester Data Monitor Button allows to

� Open the graphical Views of the 6 PSI5

Channels in Oscilloscope View

� Display with variable Sampling Rates

between 10 kHz and 10 MHz

� Display Voltages and Current on PSI5 Bus

or Voltages on Analog Reference Input

� Zoom In an Out all Measured Data in

Timestamp and Voltage or Current

� Scope RAM or Trigger Based Display of

Oscilloscope Data

� Reload SD Card Stored Continuous or Trig-

ger Based Sensor Data by “Drag&Drop”

� Start/Stop Sensor Recording over selected

Channel or all Channels

The Sensor Programming button launches a User Interface where an OSB integrated script

programming language allows

� Direct integration of various Sensor

Programming Subsets.

� Sensor Programming Test Scripts for diffe-

rent popular PSI5 Sensor Types are also

included.

The Sensor Programming Interface of the PSI5 Analyzer GUI allows the

� Sensor Pre-Programming

� Sensor Testing

� Sensor Programming

The Sensor Data Monitor Button allows to

� Open the graphical Views of the 6 PSI5

Sat Channels

� Display up to 4 Timeslots per Channel

(color encoded)

� Display PSI5 Bus Failures Live (in the

Graph) and Offline (Log File)

� Zoom in an out all Measured Data in

Timestamp and Sensor Value

� Continuous Save or Trigger Based Save all

Displayed Sensor Data on local PC

� Reload local Continuous or Trigger Based

Sensor Data just by “Drag&Drop”

� Reload SD Card Stored Continuous or Trig-

ger Based Sensor Data by “Drag&Drop”

� Start/Stop Sensor Recording over selected

Channel or all Channels

Operating Voltage12 .. 24V DC Reverse polarity protected

Current Measurement

200 .. +200mA; <100uA resolution

Power Consumption

max. 45WCalibration for Voltage and Current Measurement

OperatingTemperature

0..45°CPrecision of the internal RTC Time Base better than 50ppm

Storage, Transport, Temperature

-40.. +85°CMicro Cuts with High Speed Transistors, PSI5 Port Switch Off

Humidity not condensing Power BreaksAdjustable in 0.1us steps, infinite duration

Operating Altitude 2000m MSLSwitch-able bus Dis-charge (PEGASUS)

Connectors extern DIN42612 64p Scope FunctionRecording voltage / current on PSI5 and Analog Port

SD Card SD bracket, push (in/out) Resolution: 12bit

Number of Ports 6x PSI5 Scope RAM Size: 32.000 Samples

Isolation PSI5 ports against supply power

Adjustable A / D Sampling Rate 10kilo–10mega Samples/second

PSI5 Ports against host Scope RAM Recording Times 3,3ms–3,2s

HostPort against supply power

Clock and Calendar Failure

< 50ppm, Lithium Battery Back Up

1.5kV / 1 minute Host Interface Ethernet 100Mbit, 1GBit, Adjustable Network IP Settings

Sensor Interface Vidle range 0,0V .. 28,0V

A/D Resolution 50mV

Vsync value 0,0V .. 28,0V

Resolution 50mV

Sync Pulse Width >1us,

adjustable in 0,1us steps

Sync Pulse, Slew Rate, Rise- and Fall-Times adjustable

0,5V/us .. 10V/us

Voltage Measurement 0 .. 30V; <10mV Resolution

Technical Specifications

Optional Case for Stand Alone Version

Crash Test and Development

Case Aluminum Alloy

Dimensions 190 x 110 x 50 mm

Shock Resistance 800 G (Impuls)

Protection Class IP40

User Interface Stand Alone LED green, LED red

LCD display 4x20 alphanumeric letters

6 control keys

Interface DLLFor production and development purposes OSB AG also provides a complex interface DLL for

the PSI5 analyzer box, which allows a wide variety of 3rd party test, control and production

tools to gain access full access on all PSI5 analyzer features.

Every Feature which is available online with the Graphical User Interface connected is also

available offline (without GUI), the means

� Recording of up to 24 Sensors on 6 PSI5

channels and storing the data on the SD

Card

� Triggering of Data Recording by Sensor

Events on a Sat, on another Sat, on an

external Event, from Sat to Sat or from Box

to Box

� Recording of Analog Oscilloscope Data

up to 10 MHz on the PSI5 Bus, Recording

Reference Sensor Data on Analog Input

� Therefore Buttons of the GUI allow to ex-

port Sensor Project Settings to SD Card or

to Import Results from SD Card to PC

ContactOSB AG

Dipl.-Ing.

Andreas Rottmair

Theresienhöhe 30

D-80339 München

Phone: +49 (0) 89 23 88 57 523

Fax: +49 (0) 89 23 88 57 400

Email: a.rottmair@osb-ag.de

Internet: www.osb-ag.de