ps0uk11 course programme

LifeCycle Services www.dmgmoriseiki.com vwww.dmgmoriseiki.com LifeCycle Services

Our locations for your advanced training!

Service Courses // LocationsCNC Training // Locations

BielefeldGildemeisterstraße 60D-33689 Bielefeld

GeretsriedLausitzer Straße 7D-82538 Geretsried

StuttgartRiedwiesenstraße 19D-71229 Leonberg

PfrontenTiroler Straße 85D-87459 Pfronten

TortonaVia Wilmer Graziano 15I-15057 Tortona (AL)

SeebachNeue Straße 61D-99846 Seebach



KlausOberes Ried 11A-6833 Klaus


DMG / MORI SEIKI Europe AGLagerstrasse 14, CH-8600 DübendorfTel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - [email protected], www.dmgmoriseiki.com

Course ProgrammeCNC Training and Service Courses

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X9_D5359_1011_Umschlag_Kursprogramm_UK_Layout 1 22.10.12 08:59 Seite 1

Training – your key to success

Boost your productivity and keep your employees up to date. With the training courses

from DMG / MORI SEIKI you will optimise your production significantly thanks to faster

machine integration, shorter setup times and considerably redu ced error rates. Our

extensive course programme covers all technical training and advanced training for

programmers, operators and service technicians of DMG and MORI SEIKI machines.

The result is reflected directly in a higher level of productivity and competitiveness. Plan

your employee training programme with DMG / MORI SEIKI, a leading manufacturer

of machine tools.

Overview of Contents

CNC Training // DMG Training Academy

Table of Contents 03

Introduction // Training / Training Plus / FollowUp Training 14

Training TURNING TECHNOLOGY 20

Training MILLING TECHNOLOGY 94

Training ULTRASONIC / LASERTEC 170

Information to Organisation / Contact 174

Registration form 175

General Terms and Conditions 176

New // CNC training for MORI SEIKI machines

We are now offering courses for MORI SEIKI machines for the first time since the DMG / MORI SEIKI

cooperation. You will find CNC training courses on pages 84 to 88 and 158 to 164.

Service Courses // DMG Service Companies

Table of Contents 178

Introduction 185

TURNING TECHNOLOGY 186

MILLING TECHNOLOGY 198

Information to Organisation / Contact 238



X9_D5359_1011_Kursprogramm_UK_Layout 1 22.10.12 09:08 Seite 3

CNC Training

Siemens 840D / ShopTurn

A-D013 Programming, setup and operation, without C- / Y-axis, ShopTurn 32A-D012 Programming, setup and operation, with C- / Y-axis, ShopTurn 32A-D014 Programming, setup and operation, rear-sided machining, ShopTurn 32A-D052 Advanced course: ShopTurn, DIN-ISO 33

Siemens 840D Operate / ShopTurn

A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 33A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 33A-D214 Programming, setup and operation, rear-sided machining, ShopTurn 34A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 34

CTX 10er and CTX alpha /beta/gamma

Table of Contents 03Introduction 14Courses 20


A-D013 Programming, setup and operation, without C- / Y-axis, ShopTurn 24A-D012 Programming, setup and operation, with C- / Y-axis, ShopTurn 24A-D052 Advanced course: ShopTurn, DIN-ISO 24


A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 25A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 25A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 25

Heidenhain Plus iT / DINPlus

A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 26A-D062 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlus 26

Heidenhain Plus iT / TurnPlus

A-D002 Programming with Heidenhain iT, TurnPlus 26A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 27A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 27

Heidenhain CNC Pilot 620

A-D372 Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axis 27A-D371 Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axis 28A-D391 Programming, Units DINPlus, Heidenhain CNC Pilot 620 28

Fanuc

A-D067 Programming, setup and operation, without C- / Y-axis, Fanuc 29

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Table of contents 03

NEF series Course Overview 22 - 29

CTX series Course Overview 30 - 72

Training TURNING TECHNOLOGY PageCourse No.


Siemens 840D solutionline / Structure single-channel

A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 47A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 47A-D230 Setup and operation, single-channel, ShopTurn solutionline Structure, CTX beta / gamma TC 47A-D049 Programming, production lathes, DMG Programmer 3D Turning 48A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 48A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 48A-D071 Programming, setup and operation, tailstock / steady rest option 49A-D073 Expansion option: Measuring probe, CTX TC 49A-D023 Setup and operation, ARTIS 49

Siemens 840D solutionline / Structure dual-channel

A-D118 Structure programming, turning- / milling centers, Siemens DIN 50A-D119 Programming basics for operators, turning- / milling centers, Siemens DIN 50A-D055 Setup and operation, single-channel, Siemens DIN, CTX gamma TC 50A-D117 Setup and operation, dual-channel, Siemens DIN, CTX gamma TC 51A-D049 Programming, production lathes, DMG Programmer 3D Turning 51A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 51A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 52A-D071 Programming, setup and operation, tailstock / steady rest option 52A-D073 Expansion option: Measuring probe, CTX TC 52A-D023 Setup and operation ARTIS 52

04 CNC Training // Table of Contents

CTX beta TC/gamma TC/NTX 1000


A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 34A-D062 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlus 35A-D063 Rear-sided machining, programming, setup and operation, Heidenhain DINPlus 35


A-D002 Programming with Heidenhain iT, TurnPlus 35A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 36A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 36A-D061 Programming, setup and operation, rear-sided machining, Heidenhain TurnPlus 36

Fanuc

A-D067 Programming, setup and operation, without C- / Y-axis, Fanuc 37A-D066 Programming, setup and operation, with C- / Y-axis, Fanuc 37A-D068 Programming, setup and operation, with C- / Y-axis and rear-sided machining, Fanuc 38

CTX 10er / 20er and CTX alpha/beta/gamma

Siemens ShopTurn 3G / ShopTurn

A-D141 Programming, ShopTurn 3G, ShopTurn, CTX beta 4A 40A-D144 Setup and operation, ShopTurn 3G, ShopTurn, CTX beta 4A 40A-D143 Programming, setup and operation, tailstock, ShopTurn 3G, ShopTurn, CTX beta 4A 40A-D073 Expansion option: Measuring probe, CTX TC 41

Siemens ShopTurn 3G / Structure

A-D241 Programming, ShopTurn 3G, Structure, CTX beta 4A 41A-D244 Setup and operation, ShopTurn 3G, Structure, CTX beta 4A 41A-D243 Programming, setup and operation, tailstock, ShopTurn 3G, Structure, CTX beta 4A 42A-D049 Programming, production lathes, DMG Programmer 3D Turning 42A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 42A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 43A-D073 Expansion option: Measuring probe, CTX TC 43A-D023 Setup and Operation ARTIS 43

CTX beta 4A





A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 65A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 65A-D220 Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 65A-D221 Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 66A-D049 Programming, production lathes, DMG Programmer 3D Turning 66A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 66A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 67A-D071 Programming, setup and operation, tailstock / steady rest option 67A-D073 Expansion option: Measuring probe, CTX TC 67A-D023 Setup and operation, ARTIS 67


A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 68A-D155 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 68A-D157 Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 68A-D071 Programming, setup and operation, tailstock / steady rest option 69A-D073 Expansion option: Measuring probe, CTX TC 69

Siemens 840D solutionline / ShopTurn

A-D074 Programming, ShopTurn solutionline, GMX, CTX TC 53A-D087 Setup and operation, single-channel, ShopTurn solutionline, CTX gamma TC 53A-D071 Programming, setup and operation, tailstock / steady rest option 54A-D073 Expansion option: Measuring probe, CTX TC 54


A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 54A-D219 Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DIN 55A-D222 Setup and operation, single-channel, ShopTurn 3G, Structure NTX 55A-D220 Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 55A-D223 Setup and operation, dual-channel, ShopTurn, Structure NTX 56A-D221 Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TC 56A-D049 Programming, production lathes, DMG Programmer 3D Turning 57A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 57A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 57A-D071 Programming, setup and operation, tailstock / steady rest option 58A-D073 Expansion option: Measuring probe, CTX TC 58A-D023 Setup and operation, ARTIS 58


A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 59A-D155 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 59A-D156 Setup and operation, single-channel, ShopTurn 3G, ShopTurn, NTX 59A-D157 Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TC 60A-D158 Setup and operation, dual-channel, ShopTurn 3G, NTX 60A-D071 Programming, setup and operation, tailstock / steady rest option 60A-D073 Expansion option: Measuring probe, CTX TC 60


A-D058 Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlus 61A-D075 Structure programming, setup and operation, DINPlus customer-specific 61


A-D002 Programming with Heidenhain iT, TurnPlus 61A-D059 Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlus 62A-D060 Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlus 62A-D076 Structure programming, multi-channel, TurnPlus 62A-D081 Structure programming, single-channel, setup and operation, without a counter spindle, TurnPlus 63A-D078 Programming, setup and operation, counter spindle, single-channel, TurnPlus 63

CTX beta TC 4AC

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Courses on request

Please contact us at [email protected] or Tel.: +49 (0) 52 05 / 74-25 03.

We would be glad to offer you training courses for the TWIN series on request. 77

Courses on request


We would be glad to offer you training courses for the GMX series on request. 77

Siemens 810D / 840D / ShopTurn



A-D213 Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurn 81A-D212 Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurn 81A-D252 Programming, Siemens Operate, ShopTurn, DIN-ISO 81


A-D372 Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axis 82A-D371 Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axis 82A-D391 Programming, Units DINPlus, Heidenhain CNC Pilot 620 82

CTX ecoline

CTX delta // NT6600

Siemens ShopTurn 3G / Structure or ShopTurn

A-D218 Structure programming, turning- / milling center, ShopTurn 3G / solutionline DIN 71A-D154 Programming, ShopTurn 3G, ShopTurn CTX TC, NT 71A-D153 Setup and operation, Structure or ShopTurn 3G, delta, NT 72A-D071 Programming, setup and operation, tailstock / steady rest option 72

Siemens 840D / DIN-ISO

A-D018 Structure programming production lathes, Siemens 73A-D019 Programming basics for operators, production lathes, Siemens 73A-D016 Setup and operation, Siemens 840D, CTV 73A-D023 Setup and operation, ARTIS 75A-D057 Single-channel programming, DMG Programmer 3D Turning 75A-D079 Import, 2D / 3D CAD data, DMG Programmer 3D Turning 75A-D072 Customer-specific instruction and installation, DMG Programmer 3D Turning 76




CTV series Course Overview 73 - 77

TWIN- / GMX series Course Overview 77

ECOLINE series Course Overview 78 -83

06 CNC Training // Table of contents


A-D091 Customer-specific training courses at the customer’s facility in Germany 89A-D092 Customer-specific training courses at the customer’s facility outside of Germany 89A-D093 Customer-specific training courses at the DMG Training Academy Germany 89

Courses on request


We would be glad to offer you training courses for the CTX ecoline series with Mitsubishi MAPPS IV control on request. 83

DMG Virtual Machine without NX CAM

A-D083 Operation, DMG Virtual Machine, turning technology 90

DMG Virtual Machine with NX CAM / DMG process chain

A-D851 Basics of DMG Virtual Machine 90A-E551 Basics of CAD/CAM with NX CAM 90A-E552 Basics of CAM with NX CAM 91A-D561 NX CAM lathes, single-channel without driven tools 91A-D562 NX CAM, dual-channel machining with DMG Virtual Machine integration for lathes, turning and milling up to 3 axes 91

Esprit turning / MORI SEIKI

A-D771 Programming with Esprit, turning, production lathes 92A-D773 Programming with Esprit, advanced turning, production lathes 92

Training courses for the DMG Virtual Machine

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ECOLINE series Course Overview 78 -83

Customer-specific courses Course Overview 89

Other training courses Course Overview 90 - 93


MAPPS IV

A-D713 Programming, setup and operation, MAPPS IV, without C-axis 85A-D712 Programming, setup and operation, MAPPS IV, with C-axis 85A-D714 Rear-sided machining, programming, setup and operation, MAPPS IV 85A-D752 Programming, DIN-ISO, Fanuc / Mitsubishi 86

NLX // NL // DuraTurn // CL // SL // NVL // VL series Course Overview 84 - 86

NTX // NZ series Course Overview 86 - 87

MAPPS IV

A-D702 Programming, setup and operation, MAPPS IV, NTX, NT 86A-D704 Programming, setup and operation, MAPPS IV, NTX, NT, NZX 87A-D753 Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX 87

NZX // NZX-S series Course Overview 88

MAPPS IV

A-D703 Programming, setup and operation, MAPPS IV, NZX 88A-D704 Programming, setup and operation, MAPPS IV, NTX, NT, NZX 88A-D753 Programming, DIN-ISO, MAPPS IV, NTX, NT, NZX 88



DMU eVo/DMU P/DMU FD series Course Overview 106 - 114

Siemens 840D / ShopMill (only DMU 50/70)

A-F023 Programming and operation, ShopMill 98A-F014 Expansion option: Measuring probe, ShopMill 98A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 98A-F025 Turning option ShopMill Operate 98


A-F050 Programming and operation, Siemens 840D, DIN-ISO 99A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 99A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 99A-F080 Greenmode / OMAT feed optimisation for Siemens 99A-F022 Parameter programming Siemens 99

Heidenhain MillPlus iT

A-F030 Programming and operation, MillPlus iT 100A-F031 Expansion option: Measuring probe, MillPlus iT 100A-F032 Expansion option: Plane transformation G7, MillPlus iT 101

Heidenhain MillPlus V6xx

A-F074 Programming and operation, MillPlus iT V6xx 101A-F075 Expansion option: Measuring probe, MillPlus iT V6xx 101A-F076 Expansion option: Plane transformation G7, MillPlus iT V6xx 102

Heidenhain iTNC

A-F038 Programming and operation, iTNC 102A-F338 Programming and operation, iTNC / TNC, advanced 103A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 103A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 104A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 104A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 104A-F073 Programming and operation, smarT.NC 105

DMU series Course Overview 96 - 105

A-D024 Beginners course: Siemens 810 / 840D 92A-D035 Programming, setup and operation, Siemens 810D, Fairchild 100 92A-D038 Programming, setup and operation, Siemens 810 / 840D (all manufacturers) 93A-D069 Programming, SPRINT 42 | 65, DMG Programmer 3D Turning 93

Siemens 840D / ShopMill (only DMU eVo)



A-F050 Programming and operation, Siemens 810D, DIN-ISO 109A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 109A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 109A-F080 Greenmode / OMAT feed optimisation for Siemens 109A-F071 Expansion option: Turning option, Siemens 840D 109

Specialised Training


Training MILLING TECHNOLOGY PageCourse No.


Siemens 840D / ShopMill



A-F050 Programming and operation, Siemens 840D, DIN-ISO 117A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 117A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 117A-F080 Greenmode / OMAT feed optimisation for Siemens 117

Heidenhain iTNC


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DMF series Course Overview 115 - 120


A-F023 Programming and operation, ShopMill 122A-F014 Expansion option: Measuring probe, ShopMill 122


A-F050 Programming and operation, Siemens 840D, DIN-ISO 122A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 123A-F080 Greenmode / OMAT feed optimisation for Siemens 123

Heidenhain iTNC

A-F038 Programming and operation, iTNC 123A-F338 Programming and operation, iTNC / TNC, advanced 124A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 124

DMC V series Course Overview 121 - 125

DMU eVo/DMU P/DMU FD series Course Overview 106 - 114


A-F030 Programming and operation, MillPlus iT 110A-F031 Expansion option: Measuring probe, MillPlus iT 110A-F032 Expansion option: Plane transformation G7, MillPlus iT 111A-F070 Expansion option: Turning option, MillPlus iT 111

Heidenhain MillPlus iT V6xx


Heidenhain iTNC (only for DMU eVo and DMU P)




DMC H / NHX series Course Overview 128 - 133





Heidenhain iTNC

A-F038 Programming and operation, iTNC 131A-F338 Programming and operation, iTNC / TNC, advanced 131A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 132A-F040 Expansion option: Plane transformation Zyklus 19 / PLANE, iTNC 132A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 132A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 133A-F073 Programming and operation, smarT.NC 133A-F082 Greenmode / OMAT feed optimisation Heidenhain iTNC 133


A-F050 Programming and operation, Siemens 840D, DIN-ISO 136A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 136A-F052 Expansion option: Plane transformation, Siemens 840D, DIN-ISO 136A-F071 Expansion option: Turning option, Siemens 840D 136A-F080 Greenmode / OMAT feed optimisation for Siemens 137

Siemens 840D / Shop-Mill


DMC U/FD series Course Overview 134 - 142

Heidenhain iTNC

A-F080 Greenmode / OMAT feed optimisation for Siemens 125A-F073 Programming and operation, smarT.NC 125

Fanuc

A-F029 Programming and operation, Fanuc 32i MB 125

DMC V series Course Overview 121 - 125

MILLTAP Course Overview 126 - 127


A-F050 Programming and operation, Siemens 840D, DIN-ISO 126A-F051 Expansion option: Measuring probe, Siemens 840D, DIN-ISO 127




Heidenhain iTNC





A-F023 Programming and operation, ShopMill 148A-F014 Expansion option: Measuring probe, ShopMill 148A-F024 Expansion option: Plane transformation, Siemens 840D, ShopMill 148

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HSC / HSC linear series Course Overview 143 - 148


A-F030 Programming and operation, MillPlus iT 138A-F031 Expansion option: Measuring probe, MillPlus iT 138A-F032 Expansion option: Plane transformation G7, MillPlus iT 139A-F070 Expansion option: Turning option, MillPlus iT 139



Heidenhain iTNC


DMC U/FD series Course Overview 134 - 142

Siemens 810 / 840D / DIN-ISO


Siemens 810 / 840D / ShopMill


DMU ecoline

ECOLINE series Course Overview 149 - 157



A-F091 Customer-specific training courses at the customer’s facility in Germany 164A-F092 Customer-specific training courses at the customer’s facility outside of Germany 164A-F093 Customer-specific training courses at the DMG Training Academy Germany 164

DMC V ecoline





Heidenhain TNC 620

A-F038 Programming and operation, iTNC 154A-F338 Programming and operation, iTNC / TNC, advanced 155A-F039 Expansion option: Measuring probe, TNC 426 / 430, iTNC 530 155A-F041 Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530 156A-F042 Advanced course: Parameter programming, TNC 426 / 430, iTNC 530 156A-F073 Programming and operation, smarT.NC 156

ECOLINE with MAPPS IV


We would be glad to offer you training courses for the DMC V ecoline series with Mitsubishi MAPPS IV control on request. 157



Mapps IV DIN-ISO

A-F701 Programming and operation, MAPPS IV, DIN-ISO, horizontal 159A-F703 Measuring probe, MAPPS IV, DIN-ISO, horizontal 159A-F704 Plane transformation, MAPPS IV, DIN-ISO, horizontal 159

Mapps IV Dialog

A-F711 Programming and operation, MAPPS IV, Dialog, horizontal 160A-F713 Measuring probe, MAPPS IV, Dialog, horizontal 160A-F714 Plane transformation, MAPPS IV, DIN-ISO, horizontal 160

NHX // NH // NMH series Course Overview 158 - 160

Mapps IV DIN-ISO

A-F721 Programming and operation, MAPPS IV, DIN-ISO, vertical 161A-F723 Measuring probe, MAPPS IV, DIN-ISO, vertical 161A-F724 Plane transformation, MAPPS IV, DIN-ISO, vertical 161

Mapps IV Dialog

A-F731 Programming and operation, MAPPS IV, Dialog, vertical 162A-F733 Measuring probe, MAPPS IV, Dialog, vertical 162A-F734 Plane transformation, MAPPS IV, Dialog, vertical 162

NV, NVD, NVX, NMV, UltiMill, DuraVert series Course Overview 161 - 162






Esprit milling / MORI SEIKI

A-F771 MAPPS IV and Esprit milling, OEM-Basic 167A-F773 Esprit milling advanced 167

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A-F067 Advanced course: HSC aluminium machining 164A-F068 Advanced course: HSC electrode machining 165A-F069 Advanced course: HSC hard milling 165

Courses for machines with an HSC option


A-F083 Operation, DMG Virtual Machine, milling 165


A-F851 Basics of the DMG Virtual Machine, milling 166A-E551 Basics of CAD/CAM with NX CAM 166A-E552 Basics of CAM with NX CAM 166A-F561 NX-CAM milling machine, up to 3 axes 166A-F562 NX-CAM DMU, DMC FD, up to 5 axes 166A-E564 NX-CAM turning / milling machine, simultaneous milling 5 axes 167

Training courses for the DMG Virtual Machine

ULTRASONIC series Course Overview 172

LASERTEC series Course Overview 173

Special courses


Training ULTRASONIC / LASERTEC PageCourse No.

A-F022 Parameter programming Siemens 167A-F033 Advanced course: Parameter programming, +IPP, MillPlus iT 168A-F034 Advanced course: Parameter programming, MillPlus iT 168A-F060 Programming, Philips CNC 432 168A-F063 Programming, Philips CNC 532 168A-F078 Retraining course Heidenhain MillPus V5xx zu V6xx 169A-F080 Greenmode / OMAT feed optimisation for Siemens 169A-F081 Safety instruction BA4 169


14 CNC Training // Introduction

Training –increase productivity through knowledge.

Your productivity will really get going with CNC training and you will notice the benefits in your company

almost immediately. The aim of our courses is to train your employees in professional programming and

efficient setting up and operation of your products. The hands-on and practically orientated method used

by our qualified and certified trainers plus individual training in small groups help us achieve maximum

learning success.

We offer practical training and continuing education in modern CNC training centres in Europe, America

and Asia. We would gladly carry out training courses for your employees on site in your plant. Benefit from

the expertise of a leading manufacturer of metal-cutting machine tools.

Optimum training successInitial status

BASICe.g. Programming and operation

Heidenhain iTNC 530

PROFESSIONALe.g.: Free contour programming

Heidenhain iTNC 530

ADVANCEDe.g. Measuring probesHeidenhain iTNC 530

Example: Modular course programme for the DMU P series with a Heidenhain iTNC control

Step-by-step to optimum results_ Increase in productivity – e.g. shorter machine integration

times or reduced programming and setup times

_ Efficient programming and minimisation of operating errors

_ Optimally trained and newly motivated employees

_ NEW: FollowUp Training – online courses as the ideal supplement to training


Training 15

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Your benefits_ Modular training with practical orientation in programming,

setup and operation of your DMG and MORI SEIKI machines

_ Courses tailored to your individual requirements in our modern CNC training centres

_ Training directly on the machine in small groups

_ Possible analysis of your company-specific training needs with Training Plus

_ Continuous alignment of the course contents with your requirements

_ State-of-the-art equipment, didactically innovative courses

_ High quality training materials compiled specifically for each training course

_ DMG / MORI SEIKI certificate for your employees on conclusion of the training course

_ Highly qualified trainers, certified in methodology and didactics



Time

Productivity

without training

Training

Training Plus

Training:

Training Plus:

_ Programming_ Setup _ Operation

_ Analysis of the training needs of your employees_ Development of a special training concept, e.g.

optimisation of variables and parameters

Training itself leads to a significant increase in productivity. Training Plus is the ideal way to consistently

continue this process. Together with you we analyse the needs of your employees and then use the results

to develop a training concept tailored to meet these exact requirements – on-site in your company. Optimisation

of already existing programmes or the programming of variables and parameters are just a few examples of

such company-specific content. Achieve the highest level of productivity with the benefits of Training Plus!

Training Plus – individual solutions for your company.

Your benefits_ Full exploitation of the potential of your

DMG and MORI SEIKI machines

_ Optimisation of programme sequences

_ Heightening of the technological

know-how of your employees

_ Enhancement of employee motivation

An efficient mix of theory and practice


Training Plus 17

Analysis and implementation using skills matrices

Training Plus systematically boosts your employee's potential and motivation – and in turn your pro-

ductivity. Within the framework of a clearly defined process we develop a tailor-made training concept

for your company, taking into consideration the needs of your employees and their qualifications to date.

|1| Determination ofthe target profile

|2| Analysis of actual state

|3| Documentation |4| Development of a trainingconcept

Maximumproductivity

Initial status

|1| Determination of Together with you we define the needs of your employees taking your machines and your

the target profile: complete workflow in consideration in order to use the results to compile a target profile.

|2| Analysis of actual state: We use interviews and an analysis at the workplace itself to check through these

target skills with your employees.

|3| Documentation: We document the results in a qualification protocol with the aid of skills matrices.

|4| Development of a We develop an employee-specific training concept on the basis of these matrices.

training concept:

Improve the qualifications of your employees – increase productivity and corporate success.

Please get in touch with us for an individual consultation.Turning technology: [email protected], Tel.: +49 (0) 52 05 / 74-2503

Milling technology / ULTRASONIC / LASERTEC: [email protected], Tel.: +49 (0) 83 63 / 89-4224C

NC

Tra

inin

gS

ervi

ce C

ours

es

_ Determination of the target profile for

your employees based on the minimum

qualifications necessary for your workflows

_ Know-how evaluation using interviews

and analysis in the relevant field of work

_ Scale evaluation from 1 to 5

_ Comparison of target and actual profile

_ Determination of the need for action

in order to qualify your employees

_ Training concept in line with the skills

of your employees

CNC basics

Current skills 1 2 3 4 5

Independent programming

Setup / operation

Multiple machine operation

Tool technology

Programme optimisation

Work piece handling

Variable programming

Ideal skill level goal Current skill level Area of improvement Goal



Efficient online handling of questions and problems with experts as a FollowUp to a training course. Further

questions often arise once your employees are back at work after having taken part in a face-to-face course

and wish to implement what they have learned. With our FollowUp Training we offer your employees the

chance of discussing these questions systematically and gaining more in-depth knowledge. One of our

experienced trainers holds this FollowUp Training in a virtual classroom and presents the contents of the

course via the internet.

FollowUp Training –online for more in-depth knowledge.

Learning about the control / machine

in one of our training centres

Implementation of what has been

learnt at the workplace

More in-depth knowledge – gained from

the workplace via the internet working

with experts

Training Practical phaseFollowUpTraining

Highlights_ Discussion of questions that arise

during practical implementation

_ Two-hour consolidation of the

content of the training course

_ Direct communication with a qualified

trainer via internet and telephone

_ Live demonstrations of programming

steps – the same as in the classroom

_ Online access to programming and training software

_ Convenient participation from the workplace –

no travelling time or expenses

|1| Your employees take part from their workplaces

|2| Our trainer steers the training centrally via the internet

1

2


FollowUp Training // Qualification measures 19

Publically sponsored qualification measures at the DMG Training Academy – AZAV certified.

We offer you the chance of taking part in publically sponsored qualification measures – regardless of whether

you are currently unemployed or not. The DMG Training Academy has been certified for carrying out such

official qualification measures since 2006. Our trainers all have extensive experience in adult education in

addition to up-to-date expert knowledge. We provide skills in line with the latest requirements of industry

and the labour market.

We would be glad to advise you concerning our certified qualification measures:

Please contact us at +49 (0) 52 05 / 74-12 51 3 or [email protected]

We keep you on track_ Programming, setup and operation of CNC machine

tools with Siemens and Heidenhaim controls

_ Classroom course followed by practical training on the machine

_ State-of-the-art equipment, extensive machine park

_ Course contents continuously updated and

brought in line with the latest developments

_ High quality training material compiled

specifically for each training course

_ Certified training partners from Heidenhain and Siemens

_ Highly qualified trainers, certified in methodology and didactics

_ Small groups of max. 12 participants

_ Certificate with high market recognition

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20 CNC Training // TURNING TECHNOLOGY

Training TURNING TECHNOLOGY


Training TURNING TECHNOLOGY 21

CN

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Advanced

Professional

Basic

> NEF series


A-D013: Programming, setup and operation,

without C- / Y-axis, ShopTurn

A-D052: Advanced course:ShopTurn, DIN-ISO

A-D058: Programming, setup and operation, without C- / Y-axis,

Heidenhain Plus iT, DINPlus

Siemens 840D /ShopTurn

Heidenhain Plus iT /DINPlus


with C- / Y-axis, ShopTurn


with C- / Y-axis, Heidenhain Plus iT, DINPlus


Siemens Operate, ShopTurn

A-D252: Programming, Siemens Operate,

ShopTurn, DIN-ISO


with C- / Y-axis, Siemens Operate, ShopTurn

Siemens 840DOperate / ShopTurn


NEF series 23

>> Information about all our courses at: [email protected] or Tel.: +49 (0) 52 05 / 74-25 03

A-D002: Programming withHeidenhain iT, TurnPlus

A-D059: Setup and operation,without C- / Y-axis, Heidenhain

Plus iT, TurnPlus

Heidenhain Plus iT /TurnPlus


with C- / Y-axis, HeidenhainPlus iT, TurnPlus

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A-D391: Programming, Units DINPlus, Heidenhain

CNC Pilot 620

Heidenhain CNCPilot 620


Heidenhain CNC Pilot 620,without C-axis


Heidenhain CNC Pilot 620,with C-axis


without C- / Y-axis, Fanuc

Fanuc



NEF > Siemens 840D / ShopTurn

Target group

Programmers and operators of CNC lathes

Requirements

Sound basic knowledge of turning technology and basicknowledge of CNC technology

Course Contents

_ Machine and workpiece coordinates

_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ Simulation_ Data backup

_ Start-up procedure_ MDA (Manual Data Input)_ Machine setup_ Clamping devices_ Tools_ Programme input_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Allocation of tools

in the machine _ Preventative maintenance

Duration

3 days

Number of participants

3–6

Programming, setup and operation, without C- / Y-axis, ShopTurnA-D013

Target group


Requirements


Course Contents


_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ Simulation_ Data backup_ Start-up procedure_ MDA (Manual Data Input)

_ Machine setup_ Clamping devices_ Tools_ Programme input_ Zero-point offsets_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Allocation of tools

in the machine_ Preventative maintenance_ Working with driven tools_ C-axis_ Y-axis

Duration

4.5 days


3–6

Programming, setup and operation, with C- / Y-axis, ShopTurnA-D012

Target group

Programmers of CNC lathes

Requirements

Knowledge of ShopTurn programming or participation in course A-D012 or A-D013, A-D084 or A-D085

Course Contents

_ Integration of sub-programmes, programme part repetitions_ Programming with DIN-ISO, M-, G-functions, cycles,

C-axis machining_ Exercises

Duration

3 days


3–6

Advanced course: ShopTurn, DIN-ISOA-D052


NEF series 25

NEF > Siemens 840D Operate / ShopTurn

Target group


Requirements

Sound basic knowledge of CNC turning technology and programming

Course Contents





Duration

4.5 days


3–6

Programming, setup and operation, without C- / Y-axis, Siemens Operate, ShopTurnA-D213

Target group


Requirements


Course Contents





Duration

4.5 days


3–6

Programming, setup and operation, with C- / Y-axis, Siemens Operate, ShopTurnA-D212

Target group


Requirements

Knowledge of programming with Siemens Operate, ShopTurn

Course Contents



Duration

3 days


3–6

Programming, Siemens Operate, ShopTurn, DIN-ISOA-D252

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NEF > Heidenhain Plus iT / DINPlus

NEF > Heidenhain Plus iT / TurnPlus

Target group


Requirements


Course Contents

_ Machine design_ Structure of a programme_ Tool definition_ Unfinished / finished

part description_ M-, G-functions, cycles_ File management_ Sub-programme techniques_ Exercises_ Tool parameters

_ Machine design_ Clamping devices_ Start-up procedure_ Operation_ Tools_ Clamping devices_ Workpiece run-in_ Corrections_ Programme resumption_ Programme optimisation

Course Contents

_ TurnPlus operating mode_ Unfinished / finished

part description_ Contouring_ Tool definitions_ AAG Automatic

work plan generation_ IAG Interactive work

plan generation_ Simulation operating mode_ DIN-Plus operating mode_ Getting acquainted with

G- and M-functions

_ Programme editing and optimisation

_ Machine operating mode_ Service operating mode_ Word list generation_ Material / cutting material_ Operating mode parameters_ Tools_ Technology_ Parameters

Duration

4.5 days


3–6

Programming, setup and operation, without C- / Y-axis, Heidenhain Plus iT, DINPlusA-D058

Target group


Requirements

Comprehensive knowledge of programming, setup and operation with DINPlus or participation in course A-D058

Course Contents

_ Machining possibilities with the C- / Y-axis_ Coordinate systems_ Machining on face and shell surfaces_ Building the DINPlus programme_ G- and M-functions_ Building the cycles_ Exercises_ Practice on the machine_ Setting up driven tools

Duration

2.5 days


3–6

Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlusA-D062

Target group


Requirements


Duration

4.5 days


3–8

Programming with Heidenhain iT, TurnPlusA-D002


NEF series 27

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NEF > Heidenhain CNC Pilot 620

Target group


Requirements

Good knowledge of Programming with TurnPlus orparticipation in course A-D002

Course Contents

_ Machine design_ Start-up procedure_ Machine setup,_ Clamping devices_ Tools_ Programme input_ Programme transfer_ Simulation_ Optimisation_ Part run-in and processing_ Tool corrections

_ Allocation of tools in the machine

_ Definition of tools in the programme

_ Handling of safety zones_ Preventative maintenance_ Troubleshooting and

resolutions_ Specific safety instructions_ Inspection cycle

Duration

2.5 days


3–6

Setup and operation, without C- / Y-axis, Heidenhain Plus iT, TurnPlusA-D059

Target group


Requirements

Participation in course A-D002 and A-D059

Course Contents

_ Programming with smart.Turn_ Tool editor and technology memory_ Program design and structure_ Unit programming_ Contour programming_ Milling and drilling on face and shell surfaces_ DinPlus programming_ Sub-programmes, expert programmes_ Simulation_ Programme organisation and data backup

Duration

2 days


3–6

Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, TurnPlusA-D060

Target group


Requirements


Duration

3 days


3–6

Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axisA-D372

Course Contents

_ Handling of CNC Pilot 620_ Presentation of the

main operating modes_ Cycle programming in dialog_ Cycle design_ Contour programming with ICP_ Contour chipping_ Simulation_ Data backup_ Machine design_ Maintenance instructions_ Start-up procedure

_ Workpiece setup_ Clamping device,

clamping pressure_ Zero-point offset_ Tool measuring internal /

external_ Safety zones setup_ Automatic operating

mode, chipping_ Safe workpiece run-in_ Tool corrections_ Shutdown procedure



Target group

Programmers and setters of CNC lathes

Requirements


Course Contents

_ Handling of CNC Pilot 620_ Presentation of the main

operating modes_ Cycle programming in dialog_ Building turning cycles_ Contour programming with ICP_ Contour chipping_ C-axis coordinate system_ C-axis cycles drilling_ Milling and drilling on

face and shell surfaces_ Simulation_ Data backup_ Machine design,

maintenance instructions_ Start-up procedure

_ Manual operating mode_ Workpiece setup_ Clamping device,


external_ Handling of driven tools

for C-axis machining_ Safety zones setup_ Automatic operating mode_ Chipping with turning

and milling_ Tool corrections_ Shutdown procedure

Duration

4.5 days


3–6

Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axisA-D371

Target group


Requirements

Participation in course A-D371 or A-D372

Course Contents

_ Programming with smart.Turn_ Tool editor and technology memory_ Program design and structure_ Unit programming_ Contour programming_ Milling and drilling on face / shell surfaces_ DinPlus programming_ Sub-programmes, expert programmes_ Simulation_ Programme organisation_ Data backup

Duration

3 days


3–6

Programming, Units DINPlus, Heidenhain CNC Pilot 620A-D391


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NEF series 29


NEF > Fanuc

Target group


Requirements


Course Contents

_ Machine design_ Programming basics_ DIN programming_ Fanuc cycles_ GILDEMEISTER /

GRAZIANO cycles_ Sub-programmes_ Parameter programming_ Jump commands_ Cutting radius compensation_ Brief intro. to the manual guide_ Programme management_ Programming in Cartesian

coordinates_ Start-up procedure

_ Machine setup_ Zero-points_ Tools measurement_ Tool changer point_ Automatic operation_ Single batch_ Programme intro_ Line fade out_ Optional stop_ Programming a turning part_ Graphic simulation_ Workpiece run-in_ Correction of zero points / tools_ Data transfer

Duration

3 days


3–6

Programming, setup and operation, without C- / Y-axis, FanucA-D067



CTX 10er / 20er and CTX alpha / beta / gamma

Advanced

Professional

Basic

> CTX series






rear-sided machining, ShopTurn



with C- / Y-axis, Heidenhain Plus iT, DINPlus



A-D063: Rear-sidedmachining, programming,

setup and operation, Heidenhain DINPlus








rear-sided machining, ShopTurn


ShopTurn, DIN-ISO

Siemens 840DOperate / ShopTurn


CTX series 31


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A-D066: Programming, setup and operation, with C- / Y-axis, Fanuc


without C- / Y-axis, Fanuc

A-D068: Programming,setup and operation, with C- / Y-axis and

rear-sided machining Fanuc



Plus iT, TurnPlus


with C- / Y-axis, Heidenhain Plus iT, TurnPlus


rear-sided machining, Heidenhain TurnPlus

FanucHeidenhain Plus iT /

TurnPlus



CTX 10er / 20er and CTX alpha / beta / gamma > Siemens 840D / ShopTurn

Target group


Requirements


Course Contents





Duration

3 days


3–6


Target group


Requirements


Course Contents





Duration

4.5 days


3–6

Programming, setup and operation, ^ with C- / Y-axis, ShopTurnA-D012

Target group


Requirements

Participation in course A-D012

Course Contents

_ Programming of the counter spindle

_ Zero-point offset_ Zero-point mirroring_ Creating the work area_ Counter spindle technology_ Rear-sided machining tools

_ Rear sided machining / complete / pulling / gripping

_ Counter spindle as a tailstock_ Bar machining_ Automatic unloading

of the finished part

Duration

2 days


3–6

Programming, setup and operation, rear-sided machining, ShopTurnA-D014


CTX series 33


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CTX 10er / 20er and CTX alpha / beta / gamma > Siemens 840D / ShopTurn

Target group


Requirements


Duration

3 days


3–6


Target group


Requirements


Duration

4.5 days


3–6


Target group


Requirements


Course Contents



Duration

3 days


3–6


Course Contents





Course Contents







CTX 10er / 20er and CTX alpha / beta / gamma > Heidenhain Plus iT / DINPlus

Target group


Requirements


Course Contents



Course Contents


part description_ M-, G-functions, cycles_ File management_ Sub-programme techniques_ Exercises_ Tool parameters_ Machine design

_ Clamping devices_ Start-up procedure_ Operation_ Tools_ Clamping devices_ Workpiece run-in_ Corrections_ Programme resumption_ Programme optimisation

Duration

3 days


3–6


Target group


Requirements


Duration

4.5 days


3–6


Target group


Requirements


Course Contents

_ Programming of the counter spindle_ Zero-point offsets_ Zero-point mirroring_ Creating the work area_ Counter spindle technology_ Rear-sided machining tools_ Rear-sided machining complete / pulling / gripping_ Counter spindle as a tailstock_ Bar machining_ Automatic unloading of the finished part

Duration

2 days


1–8

Programming, setup and operation, rear-sided machining, ShopTurnA-D214



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CTX series 35

CTX 10er / 20er and CTX alpha / beta / gamma > Heidenhain Plus iT / TurnPlus

Target group


Requirements


Course Contents

_ Machining possibilities with the C- / Y-axis_ Coordinate systems_ Machining on face and shell surfaces_ Building the DINPlus programme_ G- and M-functions_ Building the cycles_ Exercises_ Practice on the machine_ Setting up driven tools

Duration

2.5 days


3–6

Programming, setup and operation, with C- / Y-axis, Heidenhain Plus iT, DINPlusA-D062

Target group


Requirements


Course Contents

_ Tools_ Programme transfer_ Simulation and optimisation_ Part run-in and processing_ Allocation of tools in

the machine _ Definition in the programme_ Tool-specific rear-sided

machining_ Run-in procedures_ „Teaching“ machine dimensions

_ Parts transfer_ Rear-sided machining

programme_ Expert programmes_ Preventative maintenance_ Troubleshooting and

resolutions_ Specific safety instructions_ Additional zero points on

the counter spindle

Duration

3 days


3–6

Rear-sided machining, programming, q setup and operation, HeidenhainA-D063

Target group


Requirements


Duration

4.5 days


3–8


Course Contents





G- and M-functions_ Programme editing

and optimisation_ Machine operating mode_ Service operating mode_ Word list generation_ Material / cutting material_ Operating mode parameters_ Tools_ Technology_ Parameters



Target group


Requirements

Good knowledge of programming with TurnPlus orparticipation in course A-D002

Course Contents






Course Contents


Duration

2.5 days


3–6


Target group


Requirements


Duration

3 days


3–6


Course Contents

_ Machine design_ Start-up procedure_ Machine setup, clamping

devices, tools, programmetransfer, simulation and optimisation, part run-in and processing

_ Allocation of tools in the machine, defining in the programme, tool-specific rear-sided machining

_ Run-in procedures

_ „Teaching“ machine dimensions

_ Parts transfer_ Rear-sided machining

programme_ Expert programmes_ Preventative maintenance_ Troubleshooting and

resolutions_ Specific safety instructions_ Additiona zero points on

the counter spindle

Target group

Programmers and operatorsof CNC lathes

Requirements

Good knowledge of programming in TurnPlus or participation in courses A-D002, A-D059 and A-D060

Duration

2.5 days


3–6

Programming, setup and operation, rear-sided machining, Heidenhain TurnPlusA-D061


CTX series 37


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CTX 10er / 20er and CTX alpha / beta / gamma > Fanuc

Course Contents

_ Machine design_ Programming basics_ DIN programming_ Fanuc cycles_ GILDEMEISTER /

GRAZIANO cycles_ Sub-programmes_ Parameter programming_ Jump commands_ Cutting radius compensation_ Brief intro. to the manual guide_ Programme management_ Programming in Cartesian

coordinates_ Start-up procedure

_ Machine setup_ Zero-points_ Tools measurement_ Tool changer point_ Automatic operation_ Single batch_ Programme intro._ Line fade out_ Optional stop_ Programming a turning part_ Graphic simulation_ Workpiece run-in_ Correction of zero points / tools_ Data transfer

Target group


Requirements


Duration

3 days


3–6

Programming, setup and operation, without C- / Y-axis, FanucA-D067

Target group


Requirements


Course Contents

_ Machine design_ Programming basics_ DIN programming_ Fanuc cycles_ GILDEMEISTER / GRAZIANO

cycles_ Sub-programmes_ Parameter programming_ Jump commands_ Cutting radius compensation_ Brief intro. to the manual guide_ Programme management_ G- and M-functions for the

C- / Y-Achse_ Programming in polar

coordinates

_ Programming in Cartesiancoordinates

_ Start-up procedure_ Machine setup_ Zero points_ Tool measurement_ Tool changer points_ Automatic operating mode_ Single batch_ Programme intro._ Line fade out_ Optional stop_ Programming a turning part_ Graphic simulation_ Workpiece run-in_ Correction of zero points / tools_ Data transfer

Duration

4 days


3–6

Programming, setup and operation, with C- / Y-axis, FanucA-D066



Target group


Requirements


Duration

4.5 days on site


max. 6 participants

Please note

Attention: this course is only offered on site

Programming, setup and operation, with C- / Y-axis and rear-sided machining FanucA-D068

Course Contents

_ Programming basics_ Zero points_ Cycle programming

(Fanuc and GILDEMEISTER / GRAZIANO cycles)

_ Sub-programmes for parts transfer

_ Cutting radius compensation_ Machine setup_ Zero points_ Tool measurement

_ Tool changer points_ Automatic operating mode_ Single batch_ Programme intro._ Line fade out_ Optional stop_ Programming a workpiece

(turning part)_ Graphic simulation_ Workpiece run-in_ Correction of zero points / tools


CTX series 39

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Basic


Advanced

Professional

CTX beta 4A

> CTX series

A-D141: Programming, ShopTurn 3G, ShopTurn,

CTX beta 4A

A-D144: Setup and operation, ShopTurn 3G, ShopTurn, CTX beta 4A

A-D143: Programming, setup and operation, tailstock,

ShopTurn 3G, ShopTurn, CTX beta 4A

A-D073: Expansion option:Measuring probe, CTX TC

Siemens ShopTurn3G / ShopTurn

A-D241: Programming, ShopTurn 3G, Structure,

CTX beta 4A

A-D244: Setup and operation, ShopTurn 3G, Structure, CTX beta 4A


tailstock, ShopTurn 3G, Structure, CTX beta 4A

Siemens ShopTurn3G / Structure

A-D023: Setup and operation, ARTIS


A-D049: Programming, production lathes,

DMG Programmer 3D Turning

A-D079: Import, 2D / 3D CAD data,


A-D072: Customer-specific instruction and installation,




CTX beta 4A > Siemens ShopTurn 3G / ShopTurn

Target group


Requirements


Duration

4.5 days


3–8

Programming, ShopTurn 3G, ShopTurn, CTX beta 4AA-D141

Target group


Requirements


Course Contents

_ Machine concept_ Control setup_ Keyboard layout_ Parameter input_ Determination of zero points_ Machine setup _ Standard workpiece setup_ Clamping device selection

and setup_ Adjusting clamping pressure_ Checking clamping travel_ Synchronisation

(Sync programme)

_ Tool input_ Determining parameters_ Run-in procedure with

and without a part_ Tool corrections_ Programme optimisation_ Machining programme

resumption_ Data backup_ Insights into DIN/ISO

programming (Program Guide)

Course Contents

_ Machine design_ Programme header_ Contour description_ Kinematics of B-axis_ Contour turning_ Contour elements_ Burring_ Thread turning_ Calculation functions_ Fitting input_ Inside machining_ Programming of the

counter spindle_ Cycle swivelling_ Zero-point offsets

_ Tool changer point_ Simulation and optimisation_ Tools input_ Tool management_ HSK tools and tool coordinates_ Corrections to the B-axis_ Milling and drilling cycles_ Programme SYNC_ Dual-channel block

programming ShopTurn_ Programming exercises_ Complete machining

turning and milling_ Insights into DIN / ISO


Course Contents_ RG parameters_ Zero points for tailstock machining_ Programme structure for tailstock machining_ Sub-programme DUMMY_ Programme template_ Machining possibilities_ Programme resumption_ Setting up a workpiece for tailstock machining

Duration

3 days


3–6

Setup and operation, ShopTurn 3G, ShopTurn, CTX beta 4AA-D144

Target group


Requirements


Duration

1.5 days


3–6

Programming, setup and operation, tailstock, ShopTurn 3G, ShopTurn, CTX beta 4AA-D143


CTX series 41

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CTX beta 4A > Siemens ShopTurn 3G / Structure

Course Contents

_ Handling the machine in connection with the measuring probe_ Using the measuring probe during automated operation_ Measuring probe hardware_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols

Target group


Requirements

Profound knowledge of programming with the Siemens control

Duration

2 days


1–6

Expansion option: Measuring probe, CTX TCA-D073

Target group


Requirements


Course Contents

_ Machine design_ Structure programme design

(single / dual channel)_ Machining programmes_ Sub-programme techniques_ Simulation_ Siemens 840D

operating modes_ Basic geometry functions_ Tool parameters_ GILDEMEISTER and

Siemens cycles

_ RG parameters_ Zero-points_ Main programme design_ Programming the C-axis_ Transformations

(frame assignment)_ Slide synchronisation_ Programming the Y-axis_ 4-axis machining_ Data input and output

Duration

4.5 days


3–8

Programming, ShopTurn 3G, Structure, CTX beta 4AA-D241

Target group


Requirements


Course Contents

_ Machine concept_ Control setup_ Keyboard layout_ Parameter input_ Determination of zero points_ Design and use of the

GILDEMEISTER_ Structure programme

_ Machine setup _ Synchronisation_ Working in AUTOMATIC_ Programme resumption_ Programme optimisation_ Tool correction_ Data input and output_ Preventative maintenance

Duration

3 days


3–6

Setup and operation, ShopTurn 3G, Structure, CTX beta 4AA-D244



Target group


Requirements


Duration

1.5 days


3–6

Programming, setup and operation, tailstock, ShopTurn 3G, Structure, CTX beta 4AA-D243

Target group


Requirements

Good PC knowledge, Windows OS, participationin course A-D018, A-D118, A-D218 or A-D241

Course Contents

_ Design of the software_ Programme management_ GILDEMEISTER Structure

programming_ Programme template_ Programming syntax_ Tool management_ Input parameters for

clamping device_ Zero points and

transfer position_ Explanation of the

design of programmes_ Object simulation_ Design of machining

programmes_ Tool input_ Saving to the tool pool_ Component selection_ B- and C-axis position_ Technology selection_ Describing a raw part contour_ B-axis machining_ Explanation of the

programme Shift

_ 4-axis machining_ Explanation of the

Wait Manager_ Insertion of Wait markers_ Introduction to CAD / CAM_ CAD / CAM expansion for

turning applications_ Roughing / finishing /

thread whirling / cut-in_ Outer and inner contours

in CAD / CAM_ Milling operations

in CAD / CAM_ Transmit Y-axis machining_ Cylinder interpolation_ B-axis machining_ Extensive exercises_ Company-specific workpiece_ Data transfer_ Export / import DMG

Programmer 3D Turning_ ISO format_ Installation procedure

Course Contents

_ RG parameters_ Zero points for tailstock machining_ Program Structure_ Programme template_ Machining possibilities_ Programme resumption

Course Contents

_ Import of IGES- / STEP- / DXF data formats into the DMG Programmer 3D Turning

_ Rotation of the workpiece_ Determining the zero point_ Marking the machining surfaces_ Machining

Duration

4.5 days


3–6

Programming, production lathes, DMG Programmer 3D TurningA-D049

Target group


Requirements


Duration

2 days


1–6

Import, 2D / 3D CAD data, DMG Programmer 3D TurningA-D079


CTX series 43

CN

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Course Contents

_ Installation of the basic system_ Installation of the machine_ Activating the correct programme template_ Customising the programme template_ General introduction to the DMG Programmer 3D Turning_ Tips and tricks

Target group


Requirements


Duration

1 day


1–6

Customer-specific instruction and installation, DMG Programmer 3D TurningA-D072

Target group


Requirements


Course Contents


Duration

2 days


1–6


Target group


Requirements

Participation in a Siemens 840Dprogramming, setup and opera-tion course, good knowledge of machine operation

Course Contents

_ Learning of the monitoring functions_ Machining capacity recording_ Learning the programme commands_ Practical exercises to monitor „blunt“, „missing“ and „broken“_ Monitoring optimisation

Duration

1 day


3–6

Setup and operation, ARTISA-D023



CTX TC / beta TC / gamma TC / NTX 1000

Advanced

Professional

Basic

> CTX series

A-D074: Programming, ShopTurn solutionline,

GMX, CTX TC

A-D087: Setup and operation, single-channel,

ShopTurn solutionline, CTX gamma TC

Siemens solution-line / ShopTurn

A-D071: Programming, setupand operation, tailstock /

steady rest option


A-D118: Structure programming, turning- /

milling centers, Siemens DIN

A-D119: Programming basicsfor operators, turning- /

milling centers, Siemens DIN

A-D055: Setup and operation,single-channel, Siemens DIN,

CTX gamma TC

Siemens solution-line / dual-channel


steady rest option

A-D117: Setup and operation,dual-channel, Siemens DIN,

CTX gamma TC









Siemens solution-line / single-channel


steady rest option










milling center, ShopTurn 3G /solutionline DIN

A-D219: Programming basicsfor operators, turning- / milling

centers, ShopTurn 3G / solutionline DIN

A-D230: Setup and operation,single-channel, ShopTurn

solutionline Structure,CTX beta / gamma TC


CTX series 45


CN

C T

rain

ing

Ser

vice

Cou

rses



steady rest option

A-D220: Setup and operation,single-channel, ShopTurn 3G,

Structure, CTX beta / gamma TC

A-D221: Setup and operation,dual-channel, ShopTurn 3G,


A-D223: Setup and operation,dual-channel, ShopTurn,

Structure NTX















Structure NTX


ShopTurn, NTX


NTX


ShopTurn, CTX beta / gamma TC


steady rest option


A-D154: Programming, ShopTurn 3G, ShopTurn

CTX TC, NT





CTX TC / beta TC / gamma TC / NTX 1000

Advanced

Basic

> CTX series


Plus iT, TurnPlus


with C- / Y-axis, Heidenhain Plus iT, TurnPlus




A-D075: Structure programming, setup and

operation, DINPlus customer-specific


Heidenhain Plus iT /TurnPlus

A-D081: Structure programming, single-channel,setup and operation, without a counter spindle, TurnPlus

A-D078: Programming, setup and operation, counter

spindle, single-channel, TurnPlus

A-D076: Structure programming, multi-channel,

TurnPlus


CTX series 47


CN

C T

rain

ing

Ser

vice

Cou

rses

CTX TC / beta TC / gamma TC / NTX 1000 > Siemens solutionline / single-channel

Target group

Programmers and operators of CNC turning-milling centers

Requirements

Sound basic knowledge of CNCturning technology and programming

Course Contents


(single / dual channel)_ Machining programmes._ Sub-programme techniques_ Simulation_ Siemens 840D operating

modes_ Basic geometry functions_ Tool parameters_ GILDEMEISTER and

Siemens cycles_ RG parameters_ Zero-points_ Main programme design_ Programming of the C-axis_ Transformations

(frame assignment)_ Slide synchronisation_ Programming the Y-axis

_ 4-axis machining_ Data input and output_ Coordinate system of

slide 1, B-axis_ Tool coordinate system_ Turning operations with

the B-axis_ Changing the B-axis in

the machining prog._ Setup and use of a neutral tool_ Special corrections for tools in

slanted position of the B-axis TOWWCS and TOWSTD

_ ATRANS and AROT_ Milling examples_ Milling and drilling cycles_ Sub-programme „Shift”_ Additive zero point offset

Duration

4.5 days


3–8

Structure programming, turning- / milling center, ShopTurn 3G / solutionline DINA-D218

Target group

Operators of CNC turning-milling centers

Requirements


Course Contents

_ Machine design_ Structure programme design (single / dual channel) _ Design of machining programmes _ Simulation_ Siemens 840D operating modes_ Tool parameters_ RG parameter_ Zero-points_ Main programme design _ Status parameters_ Data input and output

Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle programming_ Tool changeover _ Machine setup _ Standard workpiece setup_ Selection and setup

of clamping devices_ Adjusting clamping pressure

_ Checking clamping travel_ Programming_ Tool input_ Determining parameters_ Run-in procedure with


resumption_ Data backup

Duration

1 day


3–8

Programming basics for operators, turning- / milling centers, ShopTurn 3G / solutionline DINA-D219

Target group


Requirements

Participation in courseA-D218 or A-D219

Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn solutionline Structure, CTX beta / gamma TCA-D230



Target group


Requirements


Course Contents







programme Shift






in CAD / CAM_ Transmit Y-axis machining_ Cylinder interpolation_ B-axis machining_ Extensive exercises_ Company-specific workpiece_ Data transfer_ Export / Import DMG


Duration

4.5 days


3–6


Target group


Requirements


Course Contents



Duration

2 days


1–6


Target group


Requirements


Course Contents


Duration

1 day


1–6



CTX series 49


CN

C T

rain

ing

Ser

vice

Cou

rses

Target group


Requirements

Participation in a setup and operation course

Course Contents

_ Individual customer programming and operation courses for the tailstock and / or steady rest function

_ Zero and reference points of the steady rest and tailstock_ Programme structure_ Machining possibilities_ GILDEMEISTER cycles

Duration

2 days


1–6

Programming, setup and operation, tailstock / steady rest optionA-D071

Target group


Requirements


Course Contents


Course Contents


Duration

2 days


1–6


Target group


Requirements


Duration

1 day


3–6




CTX TC / beta TC / gamma TC / NTX 1000 > Siemens solutionline / dual-channel

Target group

Programmers and operators ofturning-milling centers withStructure programming

Requirements

Profound knowledge in CNC turning technology

Course Contents




Siemens cycles_ RG parameters_ Zero points – main

programme design_ Programming the C-axis_ Transformations

(frame assignment)_ Slide synchronisation

_ Programming the Y-axis_ 4-axis machining_ Data input and output_ Coordinate system of


the B-axis_ Changing the B-axis

in the machining prog._ Setup and use of a neutral tool_ Special corrections for tools in

slanted position of the B-axis TOWWCS and TOWSTD ATRANS and AROT

_ Milling examples_ Milling and drilling cycles_ Sub-programme „Shift“_ Additive zero point offset

Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle programming_ Tool changeover _ Machine setup _ Standard workpiece setup_ Selection and setup of

clamping devices_ Adjusting clamping pressure




Duration

4.5 days


3–8

Structure programming, turning- / milling centers, Siemens DINA-D118

Target group

Programmers and operators ofCNC turning-milling centers with Structure programming

Requirements

Sound basic knowledge of operation of CNC machines

Course Contents

_ Machine design_ GILDEMEISTER Structure programming_ Single / dual channel_ Design of machining programmes_ Simulation_ Siemens 840D operating modes_ Tool parameters_ RG parameters_ Zero points_ Design of main programme_ Status parameters_ Data input and output

Duration

1 day


3–6

Programming basics for operators, turning- / milling centers, Siemens DINA-D119

Target group


Requirements


Duration

3 days


3–6

Setup and operation, single-channel, Siemens DIN, CTX gamma TCA-D055


CTX series 51


CN

C T

rain

ing

Ser

vice

Cou

rses

Target group

Programmers and operators of turning-milling centers withGILDEMEISTER Structure programming

Requirements

Good knowledge in operation of CNC machines, participationin courses A-D118, A-D119 and A-D055

Duration

1 day


3–6

Setup and operation, dual-channel, Siemens DIN, CTX gamma TCA-D117

Target group


Requirements


Course Contents



Duration

4.5 days


3–6


Target group


Requirements


Duration

2 days


1–6


Course Contents

_ Tool changeover Channel 2_ Distinctive features of

dual-channel machining_ Setup and adjusting of

the lower turret_ Expanding a standard work

piece to dual-channel machining

_ Global RG parameters

_ Adjusting the main programme_ Run-in procedure with



Course Contents







programme Shift










Target group


Requirements


Course Contents


Duration

1 day


1–6


Target group


Requirements


Course Contents



Course Contents


Duration

2 days


1–6


Target group


Requirements


Duration

2 days


1–6


Course Contents


Target group


Requirements


Duration

1 day


3–6



CTX series 53


CN

C T

rain

ing

Ser

vice

Cou

rses

CTX TC / beta TC / gamma TC / NTX 1000 > Siemens solutionline / ShopTurn

Target group

Programmers, setters and operators of turning-milling centers with ShopTurnprogramming

Requirements


Duration

4.5 days


3–6

Programming, ShopTurn solutionline, GMX, CTX TCA-D074

Target group


Requirements

Participation in courseA-D074

Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn solutionline, CTX gamma TCA-D087

Course Contents

_ Machine design_ Programme header_ Contour description_ Kinematics of B-axis_ Contour turning_ Contour elements_ Burring_ Thread turning_ Calculation functions_ Fitting input_ Inside machining_ Programming of

the counter spindle_ Cycle swivelling_ Zero-point offsets_ Tool changer point

_ Simulation and optimisation_ Tool input_ Tool management_ HSK tools and tool coordinates_ Corrections to the B-axis_ Milling and drilling cycles_ Programme SYNC_ Dual-channel block

programming ShopTurn_ Programming exercises:_ Complete machining

turning and milling_ Insights into DIN/ISO


Course Contents

_ Start-up procedure_ Machine operating panel

and keyboard _ Manual operation of

the machine_ Slide traverse_ Moving the spindle

with cabinet door open_ Moving the spindle

with the hand wheel_ ShopTurn settings_ Tool management general_ Magazine and tool lists_ Loading tools_ T,S,M menu_ Changing tools_ Inspecting tools_ Entering wear corrections_ Selection and setup

of clamping devices_ Adjusting clamping pressure_ Checking clamping travel_ Determination of zero-point_ Measuring tools on

the machine_ Programming exercises:

_ Complete machining with turning and milling

_ Standard workpiece setup_ Run-in procedure with

and without a part_ Programme influence_ Machining programme

resumption_ Processing and optimisation

of workpiece prog._ Tool corrections_ Corrections to the B-axis_ Retracting of a slanted

tool with FF_ANG_ Workpiece transfer_ Retracting the slide during_ interrupted tool changeover

with FF_MAG_ Distinctive features of

multi-task tools_ Zero point offsets on the

main and counter spindle_ GILDEMEISTER applications /

CUSTOM menu – preventative maintenance

_ Data management and data backup



CTX TC / beta TC / gamma TC / NTX 1000 > Siemens ShopTurn 3G / Structure

Target group


Requirements


Course Contents



Course Contents


(single / dual channel)_ Machining programmes_ Sub-programme techniques_ Simulation_ Siemens 840D operating










Duration

2 days on site


3–6


Target group


Requirements


Course Contents


Duration

2 days


1–6


Target group


Requirements


Duration

4.5 days


3–8



CTX series 55


CN

C T

rain

ing

Ser

vice

Cou

rses

Target group


Requirements


Duration

1 day


3–8


Target group


Requirements


Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, Structure NTXA-D222

Course Contents


Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle allocation_ Tool changeover channel 1_ Machine setup _ Standard workpiece setup_ Selection and setup of

clamping devices_ Adjusting clamping pressure




Target group


Requirements


Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TCA-D220

Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle allocation_ Tool changeover channel 1_ Machine setup _ Standard workpiece setup_ Selection and setup






Target group


Requirements

Participation in courses A-D218 / A-D219 and A-D222

Course Contents

_ Tool changeover channel 2_ Distinctive features of dual-channel machining_ Setup and adjusting of the lower turret_ Expanding a standard workpiece to dual-channel machining_ Global RG parameter_ Adjusting the main programme_ Run-in procedure with and without a part_ Tool corrections_ Programme optimisation_ Machining programme resumption_ Data backup

Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TCA-D221


Target group


Requirements


Course Contents

_ Tool changeover channel 2_ Distinctive features of dual-channel machining_ Setup and adjusting of the lower turret_ Expanding a standard workpiece to dual-channel machining_ Global RG parameters_ Adjusting the main programme_ Run-in procedure with and without a part_ Tool corrections_ Programme optimisation_ Machining programme resumption_ Data backup

Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn, Structure NTXA-D223


CTX series 57


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents







programme Shift






in CAD / CAM_ Transmit Y-axis machining_ Cylinder interpolation_ B-axis machining_ Extensive exercises_ Company-specific workpiece_ Data transfer_ Export / Import DMG


Target group


Requirements


Duration

4.5 days


3–6


Target group


Requirements


Duration

3 days


3–6


Course Contents



Target group


Requirements


Duration

1 day


1–6

Customer-specific instruction and installation,q DMG Programmer 3D TurningA-D072

Course Contents




Target group


Requirements


Course Contents



Course Contents


Duration

2 days


1–6


Target group


Requirements


Duration

2 days


1–6


Course Contents


Target group


Requirements


Duration

1 day


3–6



CTX series 59

CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents


the counter spindle_ Cycle swivelling_ Zero-point offsets

_ Tool changer point_ Simulation and optimisation_ Tool input_ Tool management_ HSK tools and tool coordinates_ Corrections to the B-axis_ Milling and drilling cycles_ Programme SYNC_ Dual-channel block

programming ShopTurn_ Programming exercises_ Complete machining



Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle programming_ Tool changeover_ Machine setup _ Standard workpiece setup_ Selection and setup




resumption_ Data backup_ Introdcution to DIN/ISO

Course Contents

_ Machine design_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle programming_ Tool changeover_ Machine setup _ Standard workpiece setup_ Selection and setup

of clamping devices_ Adjusting clamping pressure_ Checking clamping travel

_ Programming_ Tool input_ Determining parameters_ Run-in procedure

with and without a part_ Tool corrections_ Programme optimisation_ Machining programme

resumption_ Data backup_ Insights into DIN/ISO


CTX TC / beta TC / gamma TC / NTX 1000 > Siemens ShopTurn 3G / ShopTurn

Target group

Programmers, setters and operators of turning-milling centers with ShopTurn programming

Requirements


Duration

4.5 days


3 –8

Programming, ShopTurn 3G, ShopTurn CTX TC, NTA-D154

Target group


Requirements

Good knowledge in operation of CNC machines, participationin course A-154

Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TCA-D155

Target group


Requirements

Good knowledge in operation of CNC machines, participationin course A-D154

Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, ShopTurn, NTXA-D156




Course Contents

_ Tool changeover channel 2_ Distinctive features of


the lower turret_ Expanding a standard

workpiece to dual-channel machining (Sync programme)

_ Adjusting the main programme

_ Run-in procedure with and without a part

_ Tool corrections – programme optimisation

_ Machining programme resumption

_ Data backup_ DIN/ISO programming

(Program Guide)

Course Contents










(Program Guide)

Target group


Requirements

Good knowledge in operation ofCNC machines, participation incourses A-D154 and A-D155

Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TCA-D157

Target group


Requirements

Good knowledge in operation of CNC machines, participationin courses A-D154 and A-D156

Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn 3G, NTXA-D158

Course Contents



Target group


Requirements


Duration

2 days


1–6


Course Contents


Target group


Requirements


Duration

2 days


1–6



CTX series 61

Course Contents





G- and M-functions

_ Programme editing and optimisation

_ Machine operating mode_ Service operating mode_ Word list generation_ Material / cutting material_ Operating mode parameters_ Tools_ Technology_ Parameters

Course Contents


part description_ M-, G-functions, cycles_ File management_ Sub-programme techniques_ Exercises_ Tool parameters

_ Machine design_ Clamping devices_ Start-up procedure_ Operation_ Tools_ Clamping devices_ Workpiece run-in_ Corrections_ Programme resumption_ Programme optimisation

Course Contents

_ Structure programming with DinPlus

_ Design of a machining pro-gramme with a B-axis andcounter spindle

_ Status parameters_ 4-axis machining_ Synchronisation_ Advanced programming

exercises_ Tool transfer to the

counter spindle

_ Turning machining with slide 1 and 2 on the main and counter spindles with a B-axis and a turret

_ Setup and use of a neutral tool_ Corrections to the B-axis_ Handling of a disk magazine_ Complete machining of a

workpiece on the machine

CTX TC / beta TC / gamma TC / NTX 1000 > Heidenhain Plus iT / TurnPlus

CTX TC / beta TC / gamma TC / NTX 1000 > Heidenhain Plus iT / DINPlus

Target group


Requirements


Duration

4.5 days


3–6


Target group

Programmers, setters and operators of CNC lathes

Requirements

Participation in course A-D058or comprehensive knowledge of programming, setup and operation with DINPlus

Duration

4.5 days


1–6

Structure programming, setup and operation, DINPlus customer-specificA-D075

Target group


Requirements


Duration

4.5 days


3–8


CN

C T

rain

ing

Ser

vice

Cou

rses




Course Contents






Target group


Requirements

Good knowledge of Programming with TurnPlus orparticipation in course A-D002

Duration

2.5 days


3–6


Course Contents


Target group


Requirements


Duration

2 days


3–6


Course Contents

_ Structure programming with DinPlus / TurnPlus_ Design of a machining programme with

a B-axis and counter spindle _ Status parameters_ 4-axis machining_ Synchronisation_ Advanced programming exercises_ Tool transfer to the counter spindle_ Turning machining with slides 1 and 2 on the main

and counter spindles with a B-axis and a turret_ Setup and use of a neutral tool_ Corrections to the B-axis_ Handling of a disk magazine_ Complete machining of a workpiece on the machine

Target group


Requirements

Participation in courses A-D002, A-D059 / A-D060 orcomprehensive knowledge ofprogramming with TurnPlus

Duration

4.5 days


3–6

Structure programming, multi-channel, TurnPlusA-D076


CTX series 63


Course Contents

_ Machine concept_ Work area_ Machining possibilities

of the B-axis_ Programming with DINPlus_ Setup of Structure

programming single-channel_ Turning and milling

machining with the B-axis_ Machining on face and shell

surfaces with C- / Y-axis_ Practice on the machine

_ Start-up procedure_ Coordinate system of

the B-axis_ Managing tools in

the disk magazine_ Setup and machining

of workpieces_ Tool corrections_ Machining programme


Target group


Requirements

Participation in course A-D002, A-D059 and A-D060 or comprehensive knowledge of programming, setup and operation with TurnPlus

Duration

3 days


1–6

Structure programming, single-channel, setup and operation, without a counter spindle, TurnPlusA-D081

Course Contents

_ Counter spindle handling system_ Machine concept_ Tool transfer to the counter spindle_ Turning machining with slide 1 and 2

on the main and counter spindles with a B-axis_ Corrections to the B-axis_ Design of a machining programme

with a B-axis and counter spindle_ Batch search_ Handling of a disk magazine_ Complete machining of a workpiece on the machine

Target group


RequirementsParticipation in course A-D002, A-D059 and A-D060 and A-D081 or comprehensiveknowledge of programming,setup and operation with TurnPlus

Duration

1.5 days


1–6

Programming, setup and operation, 1 counter spindle, single-channel, TurnPlusA-D078

CN

C T

rain

ing

Ser

vice

Cou

rses


Basic

Advanced

Professional

CTX beta 4A TC

> CTX series


steady rest option



















CTX TC, NT





steady rest option






CTX series 65


Course Contents


(single / dual channel)_ Machining programmes._ Sub-programme techniques_ Simulation_ Siemens 840D operating










Course Contents


Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle allocation_ Tool changeover channel 1_ Machine setup _ Standard workpiece setup_ Selection and setup





CTX beta 4A TC > Siemens ShopTurn 3G / Structure

Target group


Requirements


Duration

4.5 days


3–8


Target group


Requirements


Duration

1 day


3–8


Target group


Requirements


Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, Structure, CTX beta / gamma TCA-D220

CN

C T

rain

ing

Ser

vice

Cou

rses



Course Contents

_ Tool changeover channel 2_ Distinctive features of dual-channel machining_ Setup and adjusting of the lower turret_ Expanding a standard workpiece to dual-channel machining_ Global RG parameter_ Adjusting the main programme_ Run-in procedure with and without a part_ Tool corrections_ Programme optimisation_ Machining programme resumption_ Data backup

Course Contents







programme Shift








Target group


Requirements


Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn 3G, Structure, CTX beta / gamma TCA-D221

Target group


Requirements


Duration

4.5 days


3–6


Course Contents



Target group


Requirements


Duration

2 days


1–6



CTX series 67


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents


Course Contents



Course Contents


Target group


Requirements


Duration

1 day


1–6


Target group


Requirements


Duration

2 days


1–6


Target group


Requirements


Duration

2 days


1–6


Course Contents


Target group


Requirements

Participation in a Siemens 840Dprogramming, setup and operation course, goodknowledge of machine operation

Duration

1 day


3–6




Course Contents

_ Machine concept_ Keyboard layout_ Start-up procedure_ Manual operation_ Slide traverse_ Spindle programming_ Tool changeover_ Machine setup _ Standard workpiece setup_ Selection and setup




resumption_ Data backup_ Introdcution to DIN/ISO

Course Contents










(Program Guide)

Course Contents




programming ShopTurn_ Programming exercises:_ complete machining

turning and milling_ Introduction to DIN/ISO


CTX beta 4A TC > Siemens ShopTurn 3G / ShopTurn

Target group


Requirements


Duration

4.5 days


3 –8


Target group


Requirements

Good knowledge in operation of CNC machines, participationin course A-154

Duration

3 days


3–6

Setup and operation, single-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TCA-D155

Target group


Requirements

Good knowledge in operation ofCNC machines, participation incourses A-D154 and A-D155

Duration

1 day


3–6

Setup and operation, dual-channel, ShopTurn 3G, ShopTurn, CTX beta / gamma TCA-D157


CTX series 69


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents



Course Contents


CTX beta 4A TC > Siemens ShopTurn 3G / Structure

Target group


Requirements


Duration

2 days


1–6


Target group


Requirements


Duration

2 days


1–6




Basic

Advanced

Professional

CTX delta / NT 6600

> CTX series




CTX TC, NT

A-D153: Setup and operation,Structure or ShopTurn 3G,

delta, NT


steady rest option

Siemens ShopTurn3G / Structure or ShopTurn


CTX series 71


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents




programming ShopTurn_ Programming exercises_ complete machining

turning and milling_ Introduction to DIN/ISO


Course Contents


(single / dual channel)_ Machining programmes_ Sub-programme techniques_ Simulation_ Siemens 840D operating










CTX delta / NT 6600 > Siemens ShopTurn 3G / Structure or ShopTurn

Target group


Requirements


Duration

4.5 days


3–8


Target group


Requirements


Duration

4.5 days


3 –8




Course Contents

_ Machine design_ Programme header_ Contour description_ Turning operations_ Transfer_ Cycle swivelling_ Zero-point offsets_ Tool changer point

_ Simulation and optimisation_ Tool input_ Milling operations_ Tool management_ Corrections to the B-axis _ Insights into DIN/ISO


Course Contents



Target group

Programmers, setters and operators of turning-milling centers (CTX delta TC) withShopTurn or Structure programming

Requirements

Participation in course A-D218 or A-D154 (DMG Training Academy Certificate)

Duration

4.5 days


1–6

Setup and operation, Structure or ShopTurn 3G, delta, NTA-D153

Target group


Requirements


Duration

2 days


1–6



CTV series 73


CN

C T

rain

ing

Ser

vice

Cou

rses

Basic

Advanced

Professional

> CTV series


A-D018: Structure programming production

lathes, Siemens

A-D019: Programming basicsfor operators, production

lathes, Siemens

A-D016: Setup and operation,Siemens 840D, CTV





A-D057: Single-channel programming, DMG

Programmer 3D Turning

A-D085: Programming, setup and operation, without

C- / Y-axis, ShopTurn





Siemens 840D /DIN-ISO



Course Contents




Siemens cycles

_ RG parameters_ Zero-points_ Main programme design _ Slide synchronisation_ Programming of the C-axis_ Transformations

(frame assignment)_ Programming the Y-axis_ 4-axis machining_ Data input and output

Course Contents

_ Machine design_ GILDEMEISTER

Structure programming (single / dual channel)

_ Design of machining programmes

_ Simulation

_ Siemens 840D operating modes

_ Tool parameters_ RG parameters_ Zero-points_ Main programme design _ Status parameters_ Data input and output

Course Contents

_ Machine concept_ Control setup_ Keyboard layout_ Parameter input_ Determination of zero points_ Design and use of the

GILDEMEISTER Structure programme

_ Machine setup _ Working in AUTOMATIC

_ Programme resumption_ Programme optimisation_ Tool correction_ Data input and output_ Preventative maintenance_ Working with driven tools_ Loading and unloading

strategies_ Setup of the coveyor belt

CTV > Siemens 840D / DIN-ISO

Target group

Programmers and operators of CNC production lathes

Requirements

Profound knowledge in CNC turning technology

Duration

4.5 days


3–8

Structure programming production lathes, SiemensA-D018

Target group

Operators of CNC production lathes

Requirements

Sound basic knowledge of operation of CNC lathes

Duration

1 day


3–6

Programming basics for operators, production lathes, SiemensA-D019

Target group


Requirements

Participation in courses A-D018 or A-D019

Duration

3 days


3–6

Setup and operation, Siemens 840D, CTVA-D016


CTV series 75

CN

C T

rain

ing

Ser

vice

Cou

rses


Course Contents



Course Contents

_ Design of the software_ Programme management_ Design of DMG Programmer

3D Turning as per GILDEMEISTER-Structure programming

_ Programme template_ Programming syntax_ Tool management_ Input parameters for clamping

devices, zero points and transfer position

_ Explanation of the design of programmes

_ Object simulation_ Creating machining

programmes_ Tool input, saving in the tool

pool, component selection, B- and C-axis position as well as technology selection

_ Describing a raw part contour

_ B-axis machining, working with frame instructions

_ Introduction to CAD/CAM_ CAD/CAM expansion for

various turning applicationssuch as roughing, thread whirling and cut-in

_ Outer and inner contours in CAD/CAM

_ Milling operations with a CAD/CAM module

_ Transmit_ Y-axis machining_ Cylinder interpolation_ Exercises to all topics_ Possibility of programming

a company-specific workpiece_ Data transfer_ Export / import DMG

Programmer 3D Turning and ISO format

_ Installation procedure

Course Contents


Target group


Requirements


Duration

1 day


3–6


Target group


Requirements

Good knowledge of PC, workingwith Windows, participation in a programming course for CTVor GMX machined

Duration

4 days


3–6

Single-channel programming, DMG Programmer 3D TurningA-D057

Target group


Requirements


Duration

2 days


1–6




Course Contents


Target group


Requirements


Duration

1 day


1–6


Course Contents


_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ R parameters_ Programming with G-code_ Simulation_ Data backup_ Machine design

_ Start-up procedure_ MDA (Manual Data Input)_ Machine setup_ Clamping devices_ Tools_ Programme input_ Zero-point offsets_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Allocation of tools

in the machine_ Preventative maintenance_ Working with driven tools

CTV > Siemens 840D / ShopTurn

Target group


Requirements


Duration

3 days


3–8


Course Contents


_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ R parameters_ Programming with G-code_ Simulation_ Data backup_ Start-up procedure

_ MDA (Manual Data Input)_ Machine setup_ Clamping devices_ Tools_ Programme input_ Zero-point offsets_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Allocation of tools


Target group


Requirements


Duration

4.5 days


3–6




CTV series 77

CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents



Target group


Requirements


Duration

3 days


3–6


We would be glad to offer you training

courses for the TWIN series on request.

Please contact us for this at

[email protected] or

Tel.: +49 (0) 52 05 / 74-25 03.

> TWIN series

We would be glad to offer you training

courses for the GMX series on request.



Tel.: +49 (0) 52 05 / 74-25 03.

> GMX series



CTX ecoline

Advanced

Professional

Basic

> ECOLINE series


Siemens 810D /840D ShopTurn






ShopTurn, DIN-ISO

Siemens 840DOperate ShopTurn






CTX ECOLINE series 79


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on request

Mitsubishi withMAPPS IV

A-D391: Programming, Units DINPlus, Heidenhain

CNC Pilot 620

Heidenhain CNCPilot 620


Heidenhain CNC Pilot 620,without C-axis


Heidenhain CNC Pilot 620,with C-axis



CTX ecoline > Siemens 810D / 840D / ShopTurn

Target group


Requirements


Course Contents





Course Contents





Duration

3 days


3–6


Target group

Programmers and operators of 2-axis lathes

Requirements


Duration

4.5 days


3–6


Course Contents



Target group


Requirements


Duration

3 days


3–6



CTX ECOLINE series 81


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CTX ecoline > Siemens 840D Operate / ShopTurn

Target group


Requirements


Course Contents





Duration

3 days


3–6


Target group


Requirements


Duration

4.5 days


3–6


Target group


Requirements


Course Contents



Duration

3 days


3–6


Course Contents







CTX ecoline > Heidenhain CNC Pilot 620

Target group


Requirements


Course Contents

_ Handling of CNC Pilot 620_ Presentation of the

main operating modes_ Cycle programming in dialog_ Cycle design_ Contour programming with ICP_ Contour chipping_ Simulation_ Data backup_ Machine design_ Maintenance instructions_ Start-up procedure

_ Workpiece setup_ Clamping device,


external_ Safety zones setup_ Automatic operating

mode, chipping_ Safe workpiece run-in_ Tool corrections_ Shutdown procedure

Course Contents

_ Handling of CNC Pilot 620_ Presentation of the main

operating modes_ Cycle programming in dialog_ Building turning cycles_ Contour programming with ICP_ Contour chipping_ C-axis coordinate system_ C-axis cycles drilling_ Milling and drilling on

face and shell surfaces_ Simulation_ Data backup_ Machine design,

maintenance instructions_ Start-up procedure

_ Manual operating mode_ Workpiece setup_ Clamping device,


external_ Handling of driven tools

for C-axis machining_ Safety zones setup_ Automatic operating mode_ Chipping with turning

and milling_ Tool corrections_ Shutdown procedure

Duration

3 days


3–6

Programming, setup and operation, Heidenhain CNC Pilot 620, without C-axisA-D372

Target group


Requirements


Duration

4.5 days


3–6

Programming, setup and operation, Heidenhain CNC Pilot 620, with C-axisA-D371

Course Contents

_ Programming with smart.Turn_ Tool editor and technology memory_ Program design and structure_ Unit programming_ Contour programming_ Milling and drilling on face / shell surfaces_ DinPlus programming_ Sub-programmes, expert programmes_ Simulation_ Programme organisation_ Data backup

Target group


Requirements


Duration

3 days


3–6

Programming, Units DINPlus, Heidenhain CNC Pilot 620A-D391


CTX ECOLINE series // Customer-specific courses 83


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CTX ecoline > Mitsubishi with MAPPS IV

We would be glad to offer you training courses for the CTX ECOLINE

series with Mitsubishi MAPPS IV control on request.



Tel.: +49 (0) 52 05 / 74-25 03.

ECOLINE with MAPPS IV



Basic

Advanced

Professional

> Training for MORI SEIKI machines


MAPPS IV, without C-axis


MAPPS IV, with C-axis

A-D752: Programming, DIN-ISO, Fanuc / Mitsubishi

MAPPS IV

NLX, NL, DuraTurn, CL, SL, NVL, VL

A-D714: Rear-sided machining, programming,

setup and operation, MAPPS IV

A-D702: Programming, setup and operation, MAPPS IV, NTX, NT

A-D753: Programming, DIN-ISO, MAPPS IV,

NTX, NT, NZX

MAPPS IV

NTX, NT


MAPPS IV, NTX, NT, NZX


MAPPS IV, NZX

A-D753: Programming, DIN-ISO, MAPPS IV,

NTX, NT, NZX

MAPPS IV

NZX / NZX-S


MAPPS IV, NTX, NT, NZX



MORI SEIKI 85

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Course Contents

_ Programming via CAPS_ Machine and workpiece

coordinates_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ Simulation_ DIN-ISO_ G-functions, M-functions_ Start-up procedure

_ MDA (Manual Data Input)_ Machine setup_ Clamping devices_ Tools_ Programme input_ Zero-point offsets_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Tailstock_ Allocation of tools

in the machine_ Preventative maintenance_ Working with driven tools_ Data backup

Target group


Requirements


Duration

3 days


3–6

Programming, setup and operation, MAPPS IV, without C-axisA-D713

Course Contents

_ Programming via CAPS_ Machine and workpiece

coordinates_ Machine design_ Tool setup_ Programme header_ Contour description_ Contour turning_ Contour elements_ Zero-point offsets_ Sub-programmes_ Calculation functions_ Simulation_ DIN-ISO_ G-functions, M-functions_ Start-up procedure

_ MDA (Manual Data Input)_ Machine setup_ Clamping devices_ Tools_ Programme input_ Zero-point offsets_ Tool changer point_ Simulation and optimisation_ Part run-in and processing_ Tool corrections_ Tailstock_ Allocation of tools

in the machine_ Preventative maintenance_ Working with driven tools_ Data backup

Target group


Requirements


Duration

2 days


3–6

Programming, setup and operation, MAPPS IV, with C-axisA-D712

Course Contents

_ Programming of the counter spindle

_ Zero-point offset_ Zero-point mirroring_ Creating the work area_ Counter spindle technology_ Rear-sided machining tools

_ Rear-sided machining / complete / pulling / gripping

_ Counter spindle as a tailstock_ Bar machining_ Automatic unloading

of the finished part

Target group

Programmers and operators of lathes

Requirements


Duration

2 days


3–6

Rear-sided machining, programming, setup and operation, MAPPS IVA-D714

NLX, NL, DuraTurn, CL, SL, NVL, VL > MAPPS IV


Course Contents

_ Programming with DIN-ISO_ M-functions_ G-functions_ Cycles

_ C- / Y-axis machining_ Exercise programmes_ Integrating sub-programmes_ Programme repetitions

Target group


Requirements

Knowledge of programming with MAPPS IV

Duration

3 days


3–6

Programming, DIN-ISO, Fanuc / MitsubishiA-D752

Course Contents

_ Machine design_ Programme header_ Overview of machine

kinematics_ Axes_ Work levels_ Tool changer_ Zero-point offsets_ Contour description

Contour elements_ Too changeover point,

too input, tool management_ Kinematics of B-axis_ Grooving, thread turning_ Thread turning_ Calculation functions,

Inside machining_ Programming of the

counter spindle_ Basic programming of

the main spindle, counter spindle

_ Cycles_ Simulation and optimisation_ Tool Spindle_ Turret turning milling_ Programme synchronisation_ DIN-ISO - NC Code_ G-functions, M-functions

_ CAPS turning, milling_ Engraving_ Example programmes_ Milling and drilling

cycles programme SYNC_ Programming exercises:_ complete machining


programming_ Keyboard layout, start-up

routine_ Manual operation_ Slide traverse_ Spindle programming_ Machine setup _ Standard workpiece setup_ Adjusting clamping pressure,

clamping travel control_ Programming, parameter

determination_ Run-in procedure with



Target group


Requirements


Duration

4.5 days


3–6

Programming, setup and operation, MAPPS IV, NTX, NTA-D702

NTX, NT > MAPPS IV



Course Contents

_ Programming with DIN-ISO_ M-functions_ G-functions_ Cycles_ C- / Y-axis machining_ Exercise programmes_ Integrating sub-programmes_ Programme repetitions

Target group


Requirements


Duration

3 days


3–6

Programming, DIN-ISO, MAPPS IV, NTX, NT, NZXA-D753

Course Contents

_ Start-up procedure_ Run-in procedure with and without a part_ Tool corrections_ Tool parameters_ Programme optimisation_ Resumption_ Machine concept_ Operating mode_ MDA / Jog / Auto_ Tool changeover channel 2_ Distinctive features of dual-channel machining_ Setup and adjusting of the lower turret_ Data backup

Target group


Requirements


Duration

3 days


3–6

Programming, setup and operation, MAPPS IV, NTX, NT, NZXA-D704


MORI SEIKI 87

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Course Contents

_ Machine design_ Programme header_ Overview of machine

kinematics_ Axes_ Work levels_ Tool changer_ Zero-point offsets_ Contour description,

contour elements_ Too changeover point,

too input, tool management_ Kinematics of B-axis_ Grooving, thread turning_ Thread turning_ Calculation functions,

Inside machining_ Programming of the

counter spindle_ Basic programming of the

main spindle, counter spindle_ Cycles_ Simulation and optimisation_ Tool Spindle_ Turret turning milling_ Programme synchronisation_ DIN-ISO - NC Code_ G-functions, M-functions

_ CAPS turning, milling_ Engraving_ Example programmes_ Milling and drilling cycles

programme SYNC_ Programming exercises:_ complete machining


programming_ Keyboard layout,

start-up routine_ Manual operation_ Slide traverse_ Spindle programming_ Machine setup _ Standard workpiece setup_ Adjusting clamping pressure,

clamping travel control_ Programming, parameter

determination_ Run-in procedure with



Target group


Requirements


Duration

4.5 days


3–6

Programming, setup and operation, MAPPS IV, NZXA-D703

Course Contents

_ Programming with DIN-ISO_ M-functions_ G-functions_ Cycles

_ C- / Y-axis machining_ Exercise programmes_ Integrating sub-programmes_ Programme repetitions

Target group


Requirements


Duration

3 days


3–6

Programming, DIN-ISO, MAPPS IV, NTX, NT, NZXA-D753

NZX / NZX-S > MAPPS IV

Course Contents

_ Start-up procedure_ Run-in procedure with

and without a part_ Tool corrections_ Tool parameters_ Programme optimisation_ Resumption_ Machine concept

_ Operating mode_ MDA / Jog / Auto_ Tool changeover channel 2_ Distinctive features of

dual-channel machining_ Setup and adjusting

of the lower turret_ Data backup

Target group


Requirements


Duration

3 days


3–6

Programming, setup and operation, MAPPS IV, NTX, NT, NZXA-D704




MORI SEIKI // Customer-specific courses 89

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Requirements

The course contents are determined specificallywith the customer

Course Contents

Course contents are agreed taking your particular requirements into consideration.

Duration

To be agreed individually


1–6

Customer-specific training courses at the customer’s facility in GermanyA-D091

Requirements


Course Contents

Course contents are agreed taking your special wishes into consideration.

Please note

Customers are responsible for the following costs in addition to the course fees:

_ Travelling expenses_ Air fares where applicable_ Accommodation expenses_ Meals

_ The course is held in German or English

Duration



1–6

Customer-specific training courses at the customer’s facility outside of GermanyA-D092

Requirements


Course Contents

We offer you the opportunity here of helping to design the coursecontents according to your individual requirements and benefittingfrom the infrastructure of the DMG Training Academy.

Duration



To be agreed

Customer-specific training coursesat the DMG Training Academy GermanyA-D093

> Customer-specific courses



Target group

Operators of the DMG Virtual Machine, NC-programmers

Requirements

Sound knowledge in the handling of a PC/CAD and inprogramming and operation of CNC controls

Course Contents

_ DMG Virtual Machine operator interface_ Tooling the DMG Virtual Machine with the integrated editor_ Linking the DMG Virtual Machine with the machine control

and transferring tooling data _ Creating and managing tool clamping device

and workpiece with SolidWork

Duration

4 days


3–6

Operation, DMG Virtual Machine, turning technologyA-D083

Target group


Requirements:

Sound knowledge in the handling of the PC including CAD/CAM software and in programming and operation of CNC controls.

Course Contents


and transferring tooling data

Duration

1 day


3–6

Basics of the DMG Virtual MachineA-D851

Target group

Operators of the DMG VirtualMachine, NC-programmers

Course Contents

_ The NX programme package (concept / history)_ NX basics_ Basics of solid modelling_ Basics of parameterisation

Duration

2 days / 3 days


1–6

Basics of CAD/CAM with NX CAMA-E551

Target group


Course Contents

_ NX basics_ Introduction to the Master model concept_ Method for setting up a component assembly _ Component assembly navigator ANT_ Import of external data

Duration

3–6 days


1–3

Basics of CAM with NX CAM A-E552



> Other training courses


Other training courses 91


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Target group


Course Contents

_ Introduction to NX CAM – basics

_ Simple machining based on 2D/3D geometries and the respective machining strategies

_ Chipping cycles_ Finishing_ Cut-in_ Drilling operations_ Teach mode machining

(machining via individual process instructions)

_ Thread turning_ Application questions_ Special problem solutions_ NC organisation_ Adjustments_ Machine control_ Post-processing_ Material removal simulation

of the tool paths with collision control

_ Special functions for the „DMG Virtual Machine“

Duration

3–8 days


1–3

NX CAM lathes, single-channel without driven toolsA-D561

Target group


Other CAD/CAM courseson request

Course Contents

_ Simple machining based on 2D/3D geometries and the respective machining strategies

_ Chipping cycles_ Finishing_ Cut-in_ Drilling operations_ Teach mode machining

(machining via individual process instructions)_ Thread turning_ Application questions_ Special problem solutions_ turning and milling machining in a part_ milling with C-axis_ Multi-sided machining_ Adjustments_ Machine control_ Post-processing_ Production process as per the Master model concept _ Basic sequence from construction to production_ Handling of the operation navigation tool_ Drilling module_ Simple machining based on 2D/3D geometries

with planer milling and face milling_ Plane roughing of complex geometries with the

Cavity Milling module, simulation of the machining_ Multi-sided machining_ Introduction to multi-axis milling_ 3-axis milling functions and travel methods_ Volume and surface-orientated pre-finishing machining_ Finishing_ Machining of steep and flat areas on surfaces or volumes _ Fillet machining_ Residual material machining_ Special functions for the „DMG Virtual Machine“

Duration

3–8 days


1–7

NX CAM, dual-channel machining with DMG Virtual Machine integration for lathes, turning and milling up to 3 axesA-D562



Target group

Programmers and operators with little or no knowledge of CNC lathes

Requirements

Knowledge of general turning technology

Course Contents

_ Siemens 810 / 840D operating modes_ Coordinate system_ Procedural instructions_ Zero-points_ Technology instructions_ Tools

Duration

3 days


3–8

Beginners course: Siemens 810 / 840DA-D024

Target group


Requirements

Basic knowledge of NC programming

Course Contents

_ Machining possibilities of the Fairchild 100

_ Coordinate system_ Programme design_ Siemens 810D

operating modes_ Basic geometry functions_ Technology and M-commands

_ Tool parameters_ GILDEMEISTER

Structure programme_ Start-up procedure_ Machine setup _ Setup of automatic part feed_ Working in automatic mode_ Data input and output

Duration

3 days


3–6

Programming, setup and operation, Siemens 810D, Fairchild 100A-D035

Target group

Programmers, setters and operators of lathes

Requirements

Basic knowledge in the general PC operation and working withWindows operating systems

Course Contents

_ Course contents on request

Duration

4.5 days


3–6

Programming with Esprit, turning, production lathesA-D771

Target group

Programmers, setters and operators of lathes

RequirementsParticipation in course A-D771

Course Contents


Duration

4.5 days


3–6

Programming with Esprit, advanced turning, production lathesA-D773

Esprit turning / MORI SEIKI

Special courses



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Target group

Programmers of SPRINT 32|42 linear machines.

Requirements

Profound basic knowledge ofCNC turning technology and programming, basic PC knowledge, basic knowledge of Windows

Course Contents

_ Contour programming_ Synchronising the slides_ Generation of various

printouts_ Design of the software_ Programme management_ Programming syntax_ tool management_ Input parameters for clamping

devices, zero points and transfer position

_ Explanation of the design of programmes

_ Object simulation_ Creating machining

programmes

_ Tool input, saving in the tool pool, component selection, C-axis position as well as technology selection

_ Contour programming_ Synchronising the slides_ Generation of various

printouts_ Outer and inner contours _ Milling operations with C

and Y-axes_ Data transfer_ Export / import DMG

Programmer 3D Turning and ISO format

_ Installation procedure

Duration

3 days


3–6

Programming, SPRINT 42 | 65, DMG Programmer 3D Turning A-D069

Target group


Requirements


Course Contents

_ Control setup_ Structure of a programme_ Tool definition_ Procedural instructions_ Machining part: cycles_ G- and M-functions_ File management_ Sub-programme techniques_ Exercises

_ Tool parameters_ Start-up procedure_ Operation_ Tool and clamping devices_ Workpiece run-in_ Corrections_ Programme resumption_ Programme optimisation_ Individual topics

Duration

4.5 days


3–6

Programming, setup and operation, Siemens 810 / 840D (all manufacturers)A-D038



Training MILLING TECHNOLOGY

94 CNC Training // MILLING TECHNOLOGY


Training MILLING TECHNOLOGY 95

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Advanced

Professional

Basic


A-F023: Programming andoperation, ShopMill

A-F014: Expansion option:Measuring probe, ShopMill

A-F024: Expansion option:Plane transformation,

Siemens 840D, ShopMill

Siemens 840D /ShopMill (only DMU 50/70)

A-F050: Programming andoperation, Siemens 840D,

DIN-ISO


A-F051: Expansion option:Measuring probe, Siemens

840D, DIN-ISO

A-F052: Expansion option:Plane transformation, Siemens

840D, DIN-ISO

A-F025: Turning option ShopMill Operate

> DMU series

A-F022: Parameter programming Siemens

A-F080: Greenmode / OMATfeed optimisation for Siemens


DMU series 97


A-F030: Programming andoperation, MillPlus iT

A-F031: Expansion option:Measuring probe, MillPlus iT

A-F032: Expansion option:Plane transformation G7,

MillPlus iT

A-F074: Programming andoperation, MillPlus iT V6xx

A-F075: Expansion option:Measuring probe, MillPlus iT V6xx


MillPlus iT V6xx

HeidenhainMillPlus iT

HeidenhainMillPlus iT V6xx

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A-F038: Programming andoperation, iTNC

A-F073: Programming andoperation, smarT.NC

A-F042: Advanced course: Parameter programming, TNC 426 / 430, iTNC 530

A-F040: Expansion option:Plane transformation

Zyklus 19 / PLANE, iTNC

A-F039: Expansion option:Measuring probe,

TNC 426 / 430, iTNC 530

A-F041: Advanced course:Geometry (free contour)

programming, TNC 426 / 430, iTNC 530

Heidenhain iTNC

A-F338: Programming andoperation, iTNC / TNC,

advanced



DMU > Siemens 840D / ShopMill (only DMU 50/70)

Target group

CNC milling machineprogrammers and operators

Requirements

Knowledge of CNC milling machines programming and operation

Course Contents

_ Creating programmeswith ShopMill dialog

_ Programme management_ Path correction_ Contour programming_ Contour clearing_ Zero point offset_ Mirroring_ Scaling_ Sub-programme techniques_ Programme part technology

_ Drilling cycles_ Milling cycles_ Handling machine / control_ Reference point run up_ Machine setup_ Data transfer_ Tool measurement_ Programme processing_ Programme interruption_ Programme entry_ Block search

Course Contents

_ Introduction to the measuring probe hardware_ Calibrating the probe_ Using manual and automatic measuring cylces_ Aligning workpieces_ Determining workpiece zero point_ Using measurements to correct tool geometries

Duration

4.5 days


3–8

Programming and operation, ShopMillA-F023

Target group


Requirements

Participation in the seminar programming and operation with ShopMill and practical experience on the machine

Duration

2 days


3–4

Expansion option: Measuring probe, ShopMillA-F014

Course Contents

_ Getting acquainted with spatial angles,Projection angle and pivoting per axis

_ Handling of the rotary axes_ Correct procedure for pivoting in the programme_ Creating slanted boreholes_ Creating slanted surfaces_ Creating slanted contours

Target group


Requirements

Basic CNC knowledge and participation in the seminar programming and operation

Duration

2 days


3–4

Expansion option: Plane transformation, Siemens 840D, ShopMillA-F024

Course Contents

_ Difference between turning / milling_ Tool magazine, descriptions_ Corrections in the turning operation_ Basic functions of turning_ Balancing_ Turning programming and optimisation

Target group


Requirements


Duration

2 days


3–4

Turning option ShopMill OperateA-F025


DMU series 99


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DMU > Siemens 840D / DIN-ISO

Course Contents

_ Handling machine / control_ Programme management_ Programming

and optimisation _ Tool management_ Path correction_ Contour programming

_ Frames (zero point offset, mirroring, scaling)

_ Sub-programme techniques_ Programme part repetitions_ Drilling and milling cycles_ Data transfer

Course Contents

_ Handling the machine in connection with the measuring probe

_ Using the measuring probe during automated operation

_ Measuring probe hardware_ Calibrating the probe

_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and

processing of the measured values

Target group

CNC milling machine plantprogrammers and operators

Requirements

Basic CNC knowledge

Duration

4.5 days


3–8

Programming and operation, Siemens 840D, DIN-ISOA-F050

Target group


Requirements

Participation in course A-F050

Duration

2 days


3–4

Expansion option: Measuring probe, Siemens 840D, DIN-ISOA-F051

Course Contents

_ Getting acquainted with spatial angles, projection angle and pivoting per axis


Target group


Requirements


Duration

2 days


3–4

Expansion option: Plane transformation, Siemens 840D, DIN-ISOA-F052

Course Contents

_ OMAT-adaptive feed optimisation

Requirements

Basic knowledge of CNC millingtechnology and programming

Greenmode / OMAT feed optimisation for SiemensA-F080

Duration

2 days


1–8



DMU >> Heidenhain MillPlus iT

Course Contents

_ Programming simple machining steps

_ Handling machine / control_ Zero point offset_ Programme and tool

management_ Path correction_ Linear and circular

contour programming_ Introduction to contour

programming with ICP

_ Polar coordinates_ Cycles for drilling and milling _ Contour pocket_ Sub-programme techniques_ Mirroring / pivoting / scaling_ Milling and drilling

practice parts_ Explanation of tool changers_ Data transfer

Target group


Requirements

CNC basics

Duration

4.5 days


3–8

Programming and operation, MillPlus iTA-F030

Course Contents

_ Handling the machine in connection with the measuring probe_ Using the measuring probe during automated operation_ Measuring probe hardware_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and processing of the measured values

Target group


Requirements

Participation in course A-F030 programming and operation

Duration

2 days


3–4

Expansion option: Measuring probe, MillPlus iTA-F031

Course Contents

_ Parameter programming_ Creating variables main

and sub-programmes_ R-variables_ User variables

(DEF-Definitions)_ System variables

(axis data, tool data)_ Programme jumps, loops

(Goto, If, For, Endfor, To, Loop, Else, ...)

_ Creating 2 ½ and 3D contoursand shapes (prog. with anglefunctions)

_ Ellipse_ Hemisphere_ Plane / spatial spirals_ Cone_ Creating user cycles_ Proc-instructions

Parameter programming SiemensA-F022

Duration

3 days


3–6

Target group


Requirements



DMU series 101


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DMU > Heidenhain MillPlus iT V6xx

Target group


Requirements

Participation in course A-F030,experience in programming and operation of MillPlus

Course Contents

_ Explanation of input steps for G7 in the programme_ Resetting G7_ Drilling on slanted surfaces_ Milling slanted surfaces with different angles_ Milling contours and pockets on slanted surfaces_ Milling bevels_ Introduction to G8, tool pivoting

Course Contents

Programming:_ Contour programming

in DIN / with ICP_NEW_ Look Ahead for contour milling_ Programme management_ Operator shortcuts_ Cycle programming_ Drilling, thread drilling,

thread milling_ Cycles for pockets, grooves_ Rotation, mirroring, NPV..._ Rough-out cycles NEW with

contour formula, coarse roughing tool, finishing

_ Tool management: Tool and magazine table

_ Programme part repetition,Sub-programme techniques

_ High-level language elements_ Polar coordinates_ Compatibility test

with MillPlus-V5xx_ Creating operator softkeys

Operation:_ Tool magazine_ Storing and swapping tools_ Loading / unloading tools

manually_ MDI_ Setting, setup of zero point_ Tool changer, pallet changer

recovery menu_ Processing PGM in

milling operations_ Interrupting PGM_ Aborting PGM_ Entering PGM with

block search_ EMERGENCY STOP situation_ Data transfer between

PC and machine

Duration

2 days


3–4

Expansion option: Plane transformation G7, MillPlus iTA-F032

Target group


Requirements


Duration

4.5 days


3–4

Programming and operation, MillPlus iT V6xxA-F074

Course Contents

_ Handling the machine in connection with the measuring probe_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Tolerance comparison and processing

Target group


Requirements


Duration

2 days


3–4

Expansion option: Measuring probe, MillPlus iT V6xxA-F075



DMU > Heidenhain iTNC

Course Contents

_ Heidenhain plaintext programme

_ Operator interface_ File management_ Programme management_ Tool corrections_ Zero point memory_ Linear and circular

contour programming_ Drilling cycles_ Milling cycles_ Coordinate cycles

_ Contour geometry_ Contour pocket with /

without islands_ Data transfer_ Programme part repetitions_ Sub-programme techniques_ Introduction to smarT.NC

programming_ Operation of the machine_ Milling and drilling

of practice parts_ Tool changer

Target group


Requirements

CNC basics

Duration

4.5 days


3–8

Programming and operation, iTNCA-F038

Target group


Requirements

Participation in course A-F074, programming and operation

Course Contents


Duration

2 days


3–4

Please note

Attention: This course is only offered as a customer-specifictraining course at the DMG Training Academy or on site

Expansion option: Plane transformation G7, MillPlus iT V6xxA-F076


DMU series 103


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Target group


Requirements

Participation in course A-F038 / A-F005 or profound knowledgeof Heidenhain TNC plaintext programming

Course Contents

_ Handling the machine in connection with the measuring probe_ Using the measuring probe during automated operation_ Measuring probe hardware_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and processing

Duration

2 days


3–4

Expansion option: Measuring probe, TNC 426 / 430, iTNC 530A-F039

Course Contents

Programming_ GREEN mode: optimised

milling with adaptive feed control AFC

_ GREEN mode: Energy management with DMG Auto Shutdown

_ smarT.NC: optimised programming in the Smart programming language

_ dxf converter: Programming directly in the drawing data

_ Pallet management: Multiplesetup, PGM allocation

_ Irregular drilling patterns with point table PNT

_ Drilling patterns with Patterns (shear angle)

_ Speed and feed calculationwith a cutting data table

_ Cycles: Roughing-out, threadmilling incl. chipping

_ SL cycles: Coarse roughing tool, different island heights with contour formula & bevel

_ Polar coordinates: complex bore patterns, helix milling

_ Tool-orientated machining in serial technology

_ Integration of external programmes with PGM Call(e.g. H / HU / Reset programme)

_ Creating complex contourswith FK // plunging with Q parameters & IF-command

Operation_ Blum laser calibration, tool

measurement, breakage monitoring

_ Preset table: Multiple setup,Preset management

_ DECKEL MAHO cycles (Preset table description, tool breakage 398 ...)

_ Tool service life monitoring, sister tool

_ Recovery menu for tool and pallet changeover

_ Network integration machine <–> PC

Target group

Programmers and operators of CNC lathes with qualified programming and operationknowledge

Requirements

Sound knowledge in theprogramming of CNC lathes and participation in the course A-F038 or A-F005.

Duration

4.5 days


3–6

Programming and operation, iTNC / TNC, advancedA-F338



Course Contents

_ Introduction to parameter programming_ Getting acquainted with mathematical functions_ Creating variable contours_ Creating 3D shapes with 2 1/2 D programming_ Sub-programme techniques_ Jump commands_ Programme optimisation

Target group


Requirements

Participation in course A-F005 /A-F038 and A-F039 or profoundknowledge of Heidenhain TNCplaintext programming.

Duration

3 days


3–8

Advanced course: Parameter programming, TNC 426 / 430, iTNC 530A-F042

Course Contents

_ Getting acquainted with spatial angles, projection angles,vectors, points and Euler angles

_ Correct procedure for tilting in the programme_ Creating boreholes on tilted surfaces_ Creating surfaces on tilted planes_ Information about milling with slanted tools

Target group


Requirements

Participation in course A-F038. Experience in programming andoperation of TNC 426 / 430, iTNC 530 control

Duration

1.5 days


3–4

Advanced course: Geometry (free contour) programming, TNC 426 / 430, iTNC 530A-F041

Course Contents

_ Getting acquainted with spatial angles, projection angles, vectors, points and Euler angles


Target group


Requirements

Participation in course A-F038.Experience in programming and operation of TNC 426 / 430,iTNC 530 control

Duration

2 days


3–4

Expansion option: Plane transformation Zyklus 19 / PLANE, iTNCA-F040


DMU series 105


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents

_ smarT.NC programmer interface

_ Programme management_ Tool management_ Programming_ Path correction_ Contour programming

_ Roughing out contours_ Zero point offset_ Mirroring, scaling_ Sub-programme techniques_ Programme part repetitions_ Drilling and milling cycles_ Data transfer

Target group


Requirements

Participation in course A-F038 or profound knowledge of Heidenhain TNC plaintext programming

Duration

2 days


3–4

Programming and operation, smarT.NCA-F073



Advanced

Professional

Basic

> DMU eVo / DMU P / DMU FD series





Siemens 840D /ShopMill



840D, DIN-ISO


840D, DIN-ISO


A-F071: Expansion option:Turning option, Siemens 840D


DIN-ISO



DMU eVo / DMU P/ DMU FD series 107


CN

C T

rain

ing

Ser

vice

Cou

rses




MillPlus iT

A-F070: Expansion option:Turning option, MillPlus iT

A-F074: Programming and operation, MillPlus iT V6xx



MillPlus iT V6xx









TNC 426 / 430, iTNC 530



Heidenhain iTNC(only for DMU eVo and DMU P)


advanced



DMU eVo / DMU P / DMU FD > Siemens 840D / ShopMill (only DMU 50/70)

Target group


Requirements


Course Contents




Course Contents


Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

2 days


3–8





CN

C T

rain

ing

Ser

vice

Cou

rses

DMU eVo / DMU P / DMU FD > Siemens 840D / DIN-ISO

Course Contents





Course Contents






Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements



Duration

2 days


1–8



DMU eVo / DMU P / DMU FD > Heidenhain MillPlus iT

Course Contents





programming with ICP_ Polar coordinates_ Cycles for drilling and milling _ Contour pocket_ Sub-programme techniques_ Mirroring / pivoting / scaling_ Milling and drilling


Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Course Contents


Target group


Requirements


Duration

2 days


3–4


Course Contents

_ Difference between turning / milling_ Tool magazine, descriptions_ Corrections in the turning operation_ Basic functions of turning_ Balancing_ Cycles_ Turning programming and optimisation

Target group

DECKEL MAHO CNC millingmachines with Siemens 840Dprogrammers and operators

Requirements

Programming and operatingskills of DECKEL MAHO CNCmilling machines withSiemens 840D

Duration

2 days


3–4

Expansion option: Turning option, Siemens 840DA-F071




CN

C T

rain

ing

Ser

vice

Cou

rses

Target group


Requirements


Course Contents


Course Contents


Duration

2 days


3–4


Target group

Programmers and operatorof DECKEL MAHO CNC millingmachines with MillPlus iT

Requirements

Participation in the seminr A-F030 (Basic course for MillPlus iT)

Duration

2 days


3–4

Expansion option: Turning option, MillPlus iTA-F070

DMU eVo / DMU P / DMU FD > Heidenhain MillPlus iT V6xx

Course Contents














PC and machine

Target group


Requirements


Duration

4.5 days


3–8




DMU eVo / DMU P > Heidenhain iTNC

Course Contents



contour programming_ Drilling cycles_ Milling cycles_ Coordinate cycles_ Contour geometry

_ Contour pocket with / without islands

_ Data transfer_ Programme part repetitions_ Sub-programme techniques_ Introduction to smarT.NC



Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Target group


Requirements


Course Contents


Course Contents


Duration

2 days


3–4


Target group


Requirements


Duration

2 days


3–4

Please note






CN

C T

rain

ing

Ser

vice

Cou

rses

Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents

Programming_ GREEN mode: optimised milling with adaptive feed control AFC_ GREEN mode: Energy management with DMG Auto Shutdown_ smarT.NC: optimised programming in the Smart

programming language_ dxf converter: Programming directly in the drawing data_ Pallet management: Multiple setup, PGM allocation_ Irregular drilling patterns with point table PNT_ Drilling patterns with Patterns (shear angle)_ Speed and feed calculation with a cutting data table_ Cycles: Roughing-out, thread milling incl. chipping_ SL cycles: Coarse roughing tool, different island heights

with contour formula & bevel_ Polar coordinates: complex bore patterns, helix milling_ Tool-orientated machining in serial technology_ Integration of external programmes with PGM Call

(e.g. H / HU / Reset programme)_ Creating complex contours with FK // plunging with Q

parameters & IF-command

Operation_ Blum laser calibration, tool measurement, breakage monitoring_ Preset table: Multiple setup, Preset management_ DECKEL MAHO cycles (Preset table description, tool breakage 398)_ Tool service life monitoring, sister tool_ Recovery menu for tool and pallet changeover_ Network integration machine <–> PC

Target group


Requirements


Duration

4.5 days


3–6




Course Contents



Target group


Requirements

Participation in course A-F038. Experience in programming and operation of TNC 426 / 430,iTNC 530 control

Duration

1.5 days


3–4


Course Contents


Target group


Requirements

Participation in course A-F005 /A-F038 and A-F039 or profoundknowledge of Heidenhain TNCplaintext programming.

Duration

3 days


3–8


Course Contents




Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4



DMF series 115


CN

C T

rain

ing

Ser

vice

Cou

rses

Basic

Advanced

Professional

> DMF series





Heidenhain iTNC



advanced



840D, DIN-ISO




DIN-ISO


TNC 426 / 430, iTNC 530




840D, DIN-ISO








Target group


Requirements


Course Contents




Course Contents

_ Introduction to the measuring probe hardware_ Calibrating the probe_ using manual and automatic measuring cylces_ Aligning workpieces_ Determining workpiece zero point_ Using measurements to correct tool geometries

Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

2 days


3–4


DMF > Siemens 840D / ShopMill


DMF series 117


CN

C T

rain

ing

Ser

vice

Cou

rses

DMF > Siemens 840D / DIN-ISO

Course Contents





Course Contents






Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements



Duration

2 days


1–8



DMF > Heidenhain iTNC

Course Contents




Course Contents











Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Target group


Requirements

Sound knowledge in theprogramming of CNC lathes and participation in the course A-F038 or A-F005

Duration

4.5 days


3–6



DMF series 119


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

1.5 days


3–4


Course Contents


Target group


Requirements

Participation in course A-F005 /A-F038 and A-F039 or profoundknowledge of Heidenhain TNCplaintext programming

Duration

3 days


3–8


Target group


Requirements


Course Contents


Duration

2 days


3–4




Course Contents




Target group


Requirements


Duration

2 days


3–4



DMC V series 121


CN

C T

rain

ing

Ser

vice

Cou

rses

Basic

Advanced

Professional

> DMC V series




840D, DIN-ISO


Fanuc





Heidenhain iTNC


advanced

A-F039: Expansion option:Measuring probe, TNC 426 /

430, iTNC 530

A-F029: Programming andoperation, Fanuc 32i MB



DIN-ISO



DMC V > Siemens 840D / ShopMill

Target group


Requirements


Course Contents


_ Programme management_ Path correction_ Contour programming_ Contour clearing_ Zero point offset_ Mirroring_ Scaling_ Sub-programme techniques_ Programme part technology_ Drilling cycles

_ Milling cycles_ Handling machine / control_ Reference point run up_ Machine setup_ Data transfer_ Tool measurement_ Programme processing_ Programme interruption_ Programme entry_ Block search

Duration

4.5 days


3–8


Target group


Requirements


Course Contents


Duration

2 days


3–4


DMC V > Siemens 840D / DIN-ISO

Course Contents





Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8



DMC V series 123


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents






Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements


Duration

2 days


1–8


DMC V > Heidenhain iTNC

Course Contents








Target group


Requirements

CNC basics

Duration

4.5 days


3–8




Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents







Target group


Requirements


Duration

4.5 days


3–6




DMC V series 125

CN

C T

rain

ing

Ser

vice

Cou

rses

DMC V > Fanuc

Target group


Requirements


Course Contents




Duration

2 days


3–4


Target group


Requirements

Basic CNC and milling knowledge

Course Contents

_ Programme management_ Programming_ Path correction_ Contour programming_ Zero point offset_ Mirroring_ Scaling_ Sub-programme techniques_ Drilling and milling cycles

_ Data transfer_ Handling machine / control_ Reference point run up_ Zero point setting

(workpiece setup)_ Programme processing_ Programme interruption_ Programme entry

Duration

4.5 days


3–6

Programming and operation, Fanuc 32i MBA-F029

Course Contents


Requirements



Duration

2 days


1–8



Basic

Advanced

> MILLTAP


Siemens 810D/840D ShopMill


DIN-ISO

Siemens 810D/840D DIN-ISO


840D, DIN-ISO


MILLTAP > Siemens 810D / 840D / DIN-ISO

Course Contents





Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8



CN

C T

rain

ing

Ser

vice

Cou

rses

MILLTAP series 127

Course Contents






Target group


Requirements


Duration

2 days


3–4


MILLTAP > Siemens 810D / 840D / ShopMill

Target group


Requirements


Course Contents




Duration

4.5 days


3–8


Course Contents


Target group


Requirements


Duration

2 days


3–4





Basic

Advanced

Professional

A-F080: Greenmode / OMATfeed optimisation

for Siemens

> DMC H / NHX series






TNC 426 / 430, iTNC 530


A-F073: Programming and operation, smarT.NC



Heidenhain iTNC

A-F082: Greenmode / OMATfeed optimisation Heidenhain iTNC


advanced


840D, DIN-ISO

A-F017: Programming and operation,

Siemens 840D, DIN-ISO








DMC H series 129


CN

C T

rain

ing

Ser

vice

Cou

rses

DMC H > Siemens 840D / ShopMill

Target group


Requirements


Course Contents




Course Contents


Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

2 days


3–4




DMC H > Siemens 840D / DIN-ISO

Target group


Requirements

Basic knowledge of milling, basic knowledge of CNC pro-gramming, basic knowledge of PC / Windows

Course Contents

_ Handling of the control_ Operator interface_ File management_ Programme management_ Tool corrections_ Zero point memory_ Linear and circular

contour programming_ Drilling cycles

_ Milling cycles_ Coordinate cycles_ Creating contours /

contour geometry calculattor_ Programme part repetition_ Sub-programme techniques_ Path control operation_ Data transfer_ Tool changer

Duration

4.5 days


3–8


Target group


Requirements


Course Contents


Duration

3 days


3–4


Course Contents


Requirements


Duration

2 days


1–8



DMC H series 131


CN

C T

rain

ing

Ser

vice

Cou

rses

DMC H > Heidenhain iTNC

Course Contents








Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Course Contents







Target group


Requirements


Duration

4.5 days


3–6




Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

1.5 days


3–4



DMC H series 133


CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents


Target group


Requirements


Duration

3 days


3–8


Course Contents




Target group


Requirements


Duration

2 days


3–4


Course Contents

_ Adaptive feed optimisation

Target group


Requirements

Participation in courseA-F038 or A-F005

Duration

2 days


3–8

Greenmode / OMAT feed optimisation Heidenhain iTNCA-F082


Advanced

Professional

Basic

> DMC U/FD series



840D, DIN-ISO

A-F071: Expansion option:Turning option, Siemens 840D



A-F070: Expansion option:Turning option, MillPlus iT







DIN-ISO




840D, DIN-ISO


MillPlus iT




DMC U/FD series 135




MillPlus iT V6xx

HeidenhainMillPlus iT V6xx

CN

C T

rain

ing

Ser

vice

Cou

rses


TNC 426 / 430, iTNC 530







Heidenhain iTNC


advanced

A-F074: Programming and operation, MillPlus iT V6xx




DMC U / FD > Siemens 840D / ShopMill

Target group


Requirements

Basic CNC knowledge

Course Contents





Course Contents






Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group

DECKEL MAHO CNC millingmachines with Siemens 840Dprogrammers and operators

Requirements

Programming and operatingskills of DECKEL MAHO CNCmilling machines withSiemens 840D

Duration

2 days


3–4

Expansion option: Turning option, Siemens 840DA-F071


DMC U/FD series 137


CN

C T

rain

ing

Ser

vice

Cou

rses

DMC U / FD > Siemens 840D / DIN-ISO

Target group


Requirements


Course Contents




Course Contents


Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements


Duration

2 days


1–8




DMC U / FD > Heidenhain MillPlus iT

Course Contents





programming with ICP_ Polar coordinates_ Cycles for drilling and milling _ Contour pocket_ Sub-programme techniques_ Mirroring / pivoting / scaling_ Milling and drilling


Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Course Contents

_ Handling the machine in connection with the measuringprobe





Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4



DMC U/FD series 139


CN

C T

rain

ing

Ser

vice

Cou

rses

DMC U / FD > Heidenhain MillPlus iT V6xx

Course Contents


Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group

Programmers and operatorof DECKEL MAHO CNC millingmachines with MillPlus iT

Requirements

Participation in the seminr A-F030 (Basic course for MillPlus iT)

Duration

2 days


3–4

Expansion option: Turning option, MillPlus iTA-F070

Course Contents














PC and machine

Target group


Requirements


Duration

4.5 days


3–8




DMC U / FD > Heidenhain iTNC

Course Contents








Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Target group


Requirements


Course Contents


Course Contents


Duration

2 days


3–4


Target group


Requirements


Duration

2 days


3–4

Please note




DMC U/FD series 141

Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents







Target group


Requirements


Duration

4.5 days


3–6


CN

C T

rain

ing

Ser

vice

Cou

rses




Course Contents




Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

3 days


3–8


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

1.5 days


3–4



HSC series 143

Basic

Advanced

Professional

> HSC series






840D, DIN-ISO





TNC 426 / 430, iTNC 530







Heidenhain iTNC


CN

C T

rain

ing

Ser

vice

Cou

rses



DIN-ISO


840D, DIN-ISO


advanced



HSC 20 linear > Heidenhain iTNC

Course Contents








Target group


Requirements

CNC basics

Duration

4.5 days


3–8


Course Contents







Target group


Requirements


Duration

4.5 days


3–6




HSC series 145

CN

C T

rain

ing

Ser

vice

Cou

rses

Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

1.5 days


3–4




Course Contents




Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

3 days


3–8


HSC 20 linear > Siemens 840D DIN-ISO

Target group


Requirements

Basic CNC knowledge

Course Contents





Duration

4.5 days


3–8




HSC series 147

CN

C T

rain

ing

Ser

vice

Cou

rses

Course Contents


_ Using the measuring probe during manual and automaticoperation

_ Measuring probe hardware

_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and

processing of measured values

Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements


Duration

2 days


1–8




HSC 55 / 75 / 105 linear > Siemens 840D / ShopMill

Target group


Requirements


Course Contents




Duration

4.5 days


3–8


Course Contents


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4




CN

C T

rain

ing

Ser

vice

Cou

rses

Basic

Advanced

Professional

> ECOLINE series




Siemens 810D/840D ShopMill

DMU ecoline


DIN-ISO


840D, DIN-ISO

Siemens 810D/840D DIN-ISO


840D, DIN-ISO




DMU ECOLINE series 149



DMU ecoline > Siemens 810D / 840D DIN-ISO

Course Contents





Course Contents






Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements


Duration

2 days


1–8




CN

C T

rain

ing

Ser

vice

Cou

rses

DMU ECOLINE series 151

DMU ecoline > Siemens 810D / 840D / ShopMill

Target group


Requirements


Course Contents




Course Contents


Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

2 days


3–4




Basic

Advanced

Professional

> ECOLINE series


Heidenhain TNC / iTNC

DMC V ecoline








Programming, TNC 426 / 430, iTNC 530


advanced


TNC 426 / 430, iTNC 530


DIN-ISO


840D, DIN-ISO

Siemens 840DShopMill



CN

C T

rain

ing

Ser

vice

Cou

rses

DMU ECOLINE // DMC-V ECOLINE series 153

DMC V ecoline > Siemens 840D / ShopMill

Target group


Requirements


Course Contents




Course Contents


Duration

4.5 days


3–8


Target group


Requirements


Duration

2 days


3–4


DMC V ecoline > Siemens 840D / DIN-ISO

Course Contents





Target group


Requirements

Basic CNC knowledge

Duration

4.5 days


3–8




Course Contents






Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements


Duration

2 days


1–8


DMC V ecoline > Heidenhain TNC 620

Course Contents








Target group


Requirements

CNC basics

Duration

4.5 days


3–8




CN

C T

rain

ing

Ser

vice

Cou

rses

DMC V ECOLINE series 155

Target group


Requirements


Course Contents


Duration

2 days


3–4


Course Contents







Target group


Requirements


Duration

4.5 days


3–6




DMC V ecoline > Heidenhain TNC 620

Course Contents




Target group


Requirements


Duration

2 days


3–4


Course Contents


Target group


Requirements


Duration

3 days


3–8


Course Contents



Target group


Requirements


Duration

1.5 days


3–4



DMC V ECOLINE series 157

DMC V ecoline > Milling with MAPPS IV

Courses on request

We would be glad to offer you training courses for the DMC V ecoline

series with Mitsubishi MAPPS IV control on request.

Please contact us at [email protected] or

Tel.: +49 (0) 52 05 / 74-42 24.

Milling with MAPPS IV

CN

C T

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ing

Ser

vice

Cou

rses




Basic

Advanced

Professional

> Training for MORI SEIKI machines

A-F721: Programming and operation, MAPPS IV,

DIN-ISO, vertical

A-F724: Plane transformation,MAPPS IV, DIN-ISO, vertical

MAPPS IV / DIN-ISO

NV, NVD, NVX, NMV, UltiMill, DuraVert

A-F723: Measuring probe,MAPPS IV, DIN-ISO, vertical

A-F701: Programming andoperation, MAPPS IV, DIN-ISO, horizontal

A-F704: Plane transformation,MAPPS IV, DIN-ISO, horizontal

MAPPS IV / DIN-ISO

NHX, NH, NMH

A-F703: Measuring probe,MAPPS IV, DIN-ISO, horizontal

A-F711: Programming andoperation, MAPPS IV,

Dialog, horizontal

A-F714: Plane transformation,MAPPS IV, DIN-ISO, horizontal

MAPPS IV / Dialog

NHX, NH, NMH

A-F713: Measuring probe,MAPPS IV, Dialog, horizontal

A-F731: Programming andoperation, MAPPS IV,

Dialog, vertical

A-F734: Plane transformation,MAPPS IV, Dialog, vertical

MAPPS IV / Dialog

NV, NVD, NVX, NMV, UltiMill, DuraVert

A-F733: Measuring probe,MAPPS IV, Dialog, vertical


CN

C T

rain

ing

Ser

vice

Cou

rses

MORI SEIKI 159

Target group

Milling machineprogrammers and operators

Requirements

Sound basic knowledge of CNC milling technology and programming

Course Contents

_ Creating programmes withMAPPS IV DIN-ISO

_ Programming via CAPS_ Programme management_ Path correction_ Contour programming_ Contour roughing out_ Zero point offset_ Mirroring_ Scaling_ Sub-programme techniques_ Programme part technology_ Drilling cycles_ Milling cycles

_ DIN-ISO_ G-functions_ M-functions_ Handling machine / control_ Reference point run up_ Machine setup_ Data transfer_ Tool measurement_ Programme processing_ Programme interruption_ Programme entry_ Block search

Duration

4.5 days


3–8

Programming and operation, MAPPS IV, DIN-ISO, horizontalA-F701

Target group


Requirements

Participation in course A-F701 or profound knowledge of DINprogramming

Course Contents

_ Handling the machine in connection with the measuring probe_ Using the measuring probe during manual and automatic operation_ Measuring probe hardware_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and processing of measured values

Duration

1.5 days


3–4

Measuring probe, MAPPS IV, DIN-ISO, horizontalA-F703

Target group


Requirements

Participation in course A-F701,A-F703 or profound knowledgeof DIN programming

Course Contents

_ Getting acquainted with spatial angles, projection angle, pivoting per axis

_ Handling of the rotary axes_ Correct procedure for tilting in the programme_ Creating boreholes on tilted surfaces_ Creating surfaces on tilted planes_ Creating contours on tilted planes

Duration

2 days


3–4

Plane transformation, MAPPS IV, DIN-ISO, horizontalA-F704

NHX, NH, NMH > MAPPS IV / DIN-ISO




NHX, NH, NMH > MAPPS IV / Dialog

Target group


Requirements


Course Contents

_ Creating programmes with MAPPS IV dialog

_ Programming via CAPS_ Programme management_ Path correction_ Contour programming_ Contour roughing out_ Zero point offset_ Mirroring_ Scaling_ Sub-programme techniques_ Programme part technology_ Drilling cycles_ Milling cycles

_ DIN-ISO_ G-functions_ M-functions_ Handling machine / control_ Reference point run up_ Machine setup_ Data transfer_ Tool measurement_ Programme processing_ Programme interruption_ Programme entry_ Block search

Duration

4.5 days


3–8

Programming and operation, MAPPS IV, Dialog, horizontalA-F711

Target group


Requirements


Course Contents

_ Handling the machine in connection with the measuring probe_ Using the measuring probe during manual and automatic operation_ Measuring probe hardware_ Calibrating the probe_ Programming measuring cycles_ Determination of zero-point_ Tool corrections_ Creating measuring protocols_ Tolerance comparison and processing of measured values

Duration

1.5 days


3–4

Measuring probe, MAPPS IV, Dialog, horizontalA-F713

Target group


Requirements

Participation in course A-F711 and A-F713

Course Contents



Duration

2 days


3–4

Plane transformation, MAPPS IV, DIN-ISO, horizontalA-F714


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NV, NVD, NVX, NMV, UltiMill, DuraVert > MAPPS IV / DIN-ISO

Target group


Requirements


Course Contents

_ Programming with MAPPS IVDIN-ISO

_ Handling machine / control_ Programme management_ Creating and optimising

programmes_ Tool management (Tool

Center Point control G43.4)_ T-code command_ Rotary table (G54.2)_ Path correction

_ Contour programming_ DIN-ISO_ G-functions_ M-functions_ Frames (zero point offset,

mirroring, scaling)_ Sub-programme techniques_ Programme part repetition_ Drilling and milling cycles_ Data transfer (turning

option CAPS + DIN-ISO

Duration

4.5 days


3–8

Programming and operation, MAPPS IV, DIN-ISO, verticalA-F721

Target group


Requirements

Participation in course A-F721 or profound knowledge of DINprogramming

Course Contents

_ Introduction to the measuring probe hardware_ Calibrating the probe_ Using manual and automatic measuring cycles_ Aligning workpieces_ Determining workpiece zero point_ Using measurements to correct tool geometries

Duration

1.5 days


3–4

Measuring probe, MAPPS IV, DIN-ISO, vertical A-F723

Target group


Requirements

Participation in course A-F721, A-F723 or profound knowledgeof DIN programming

Course Contents



Duration

2 days


3–4

Plane transformation, MAPPS IV, DIN-ISO, verticalA-F724




NV, NVD, NVX, NMV, UltiMill, DuraVert > MAPPS IV / Dialog

Target group


Requirements


Course Contents

_ Creating programmes with MAPPS IV dialog

_ Programming via CAPS_ Programme management_ Path correction_ Contour programming_ Contour roughing out_ DIN-ISO_ G-functions_ M-functions_ Zero point offset_ Mirroring_ Scaling

_ Sub-programme techniques_ Programme part technology_ Drilling cycles_ Milling cycles_ Handling machine / control_ Reference point run up_ Machine setup_ Data transfer_ Tool measurement_ Programme processing_ Programme interruption_ Programme entry_ Block search

Duration

4.5 days


3–8

Programming and operation, MAPPS IV, Dialog, verticalA-F731

Target group


Requirements


Course Contents

_ Introduction to the measuring probe hardware_ Calibrating the probe_ Using manual and automatic measuring cycles_ Aligning workpieces_ Determining workpiece zero point_ Using measurements to correct tool geometries

Duration

1.5 days


3–4

Measuring probe, MAPPS IV, Dialog, verticalA-F733

Target group


Requirements

Participation in courseA-F731 and A-F733

Course Contents



Duration

2 days


3–4

Plane transformation, MAPPS IV, Dialog, verticalA-F734


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MORI SEIKI 163




Requirements


Course Contents

Course contents are agreed taking yourspecial wishes into consideration.

Duration



1–6

Customer-specific training courses at the customer’s facility in Germany A-F091

Requirements


Course Contents

Course contents are agreed taking your special wishes into consideration.

Please note

Customers are responsible for the following costs in addition to the course fees:

_ Travelling expenses_ Air fares where applicable_ Costs for accommodation_ Meals

_ The course is held in German or English

Duration



1–6

Customer-specific training courses at the customer’s facility outside of Germany A-F092


Requirements

Course contents are determinedin talks with the customer

Course Contents

We offer you the opportunity here of helping to design the coursecontents according to your individual requirements and benefitting from the infrastructure of the DMG Training Academy.

Duration

To be agreed individually with the customer


To be agreed

Customer-specific training courses at the DMG Training Academy GermanyA-F093

Target group

Programmers, operators and CAM programmers

Requirements

Basic knowledge of metal removal

Course Contents

_ Aluminium machining technology_ Materials_ Tools (metal cutting tools)_ Technological environment_ Machining strategies_ Possibilities of influencing the programme with the CNC control_ Programme examples

Duration

3 days


3–6

Advanced course: HSC aluminium machiningA-F067


Courses for machines with an HSC option




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Target group


Requirements


Course Contents

_ Technology _ Materials copper and graphite_ Tools (metal cutting tools)_ Technological environment_ Machining strategies_ Possibilities of influencing the programme with the CNC control _ Programme examples

Duration

3 days


3–6

Advanced course: HSC electrode machiningA-F068

Target group


Requirements


Course Contents

_ The technology of hard milling_ Materials_ Tools (metal cutting tools)_ Technological environment_ Machining strategies_ Possibilities of influencing the programme with the CNC control _ Programme examples

Duration

3 days


3–6

Advanced course: HSC hard millingA-F069


Target group


Requirements

Sound knowledge in the handling of a PC / CAD and in programming and operation of CNC controls

Course Contents

_ DMG Virtual Machine operator interface_ Tooling the DMG Virtual Machine with the integrated editor_ Linking the DMG Virtual Machine with the machine

control and transferring tooling data_ Creating and management of clamping

devices tools and workpieces with SolidWorks

Duration

3 days


3–4

Operation, DMG Virtual Machine, millingA-F083



DMG Virtual Machine with NX CAM / DMG Process Chain

Target group


Course Contents


and transferring tooling data

Duration

1.5 days


3–6

Basics of the DMG Virtual Machine, millingA-F851

Target group


Course Contents


Duration

4.5 days


1–6

Basics of CAD/CAM with NX CAMA-E551

Target group


Course Contents


Duration

2 days


1–6

Basics of CAM with NX CAM A-E552

Target group


Course Contents

_ Comparison of multi-axis machining positioning – simultaneous_ Different setting possibilities of the tool axes in

simultaneous machining_ Machining strategies_ Operator questions regarding the different

NC machines and controls

Duration

4.5 days


1–6

NX-CAM milling machine, up to 3 axesA-F561

Target group


Course Contents


Duration

2 weeks


1–6

NX-CAM DMU DMC FD up to 5 axesA-F562

Requirements:

Sound knowledge in the handling of the PC including CAD/CAM software and in programming and operation of CNC controls




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Target group


Duration

3–8 days


1–2

NX-CAM turning / milling machine, simultaneous milling 5 axesA-E564

Target group


Requirements

Basic knowledge in general PC operation and working withWindows operating systems

Course Contents


Duration

4.5 days


3–6

MAPPS IV and Esprit milling, OEM-BasicA-F771

Esprit milling / MORI SEIKI

Target group

Milling Machine programmers,setters and operators

RequirementsParticipation in course A-F771

Course Contents


Duration

4.5 days


3–6

Esprit milling advancedA-F773

Specialised Training

Target group


Requirements


Course Contents

_ Parameter programming_ Creating variables main

and sub-programmes_ R-variables_ User variables

(DEF-Definitions)_ System variables

(axis data, tool data)_ Programme jumps, loops

(Goto, If, For, Endfor, To,

Loop, Else, ...)_ Creating 2 ½ and 3D contours

and shapes (prog. with anglefunctions)

_ Ellipse_ Hemisphere_ Plane / spatial spirals_ Cone_ Creating user cycles_ Proc-instructions

Duration

3 days


3–4

Parameter programming SiemensA-F022

Course Contents

_ Comparison of multi-axis machining positioning – simultaneous_ Different setting possibilities of the tool axes in

simultaneous machining_ Machining strategies_ Operator questions regarding the different

NC machines and controls



Course Contents

_ Handling machine / control_ Programme and tool


contour programming_ Zero point offset_ Mirroring_ Twisting_ Cycles for drilling and milling

_ Contour pocket_ Sub-programme techniques_ Introduction to polar

coordinates_ Contour drag with G11

transition_ Milling and drilling


Target group


Requirements

CNC basics

Duration

4.5 days


3–8

Programming, Philips CNC 432A-F060

Course Contents

_ Handling_ Programme and

tool management_ Path correction_ Linear and circular

contour programming_ Zero point offset_ Mirroring_ Twisting_ Cycles for drilling and milling

Target group


Requirements

CNC basics

Programming, Philips CNC 532A-F063

_ Contour pocket_ Sub-programme techniques_ Introduction to polar

coordinates_ Contour drag with

G11 transition_ Milling and drilling


Duration

4.5 days


3–8

Course Contents

_ Parameter programming for 2 and 2 1/2-D shapes_ Mathematical expressions_ Sub-programme techniques_ Programme optimisation

Target group


Requirements

Participation in course A-F030and several months of practicalexperience using the machine

Duration

2.5 days


3–8

Advanced course: Parameter programming, MillPlus iTA-F034

Target group


Requirements

Participation in course A-F030and several months of practicalexperience using the machine

Course Contents

_ Geometry address G64_ Calculating the intersection point_ Parallel shift_ Rounding off at intersection points_ Tangent point calculation _ Circles for the combination of elements_ Geometry programming with ICP_ Parts programming with IPP

Duration

2 days


3–8

Advanced course: Parameter programming, +IPP, MillPlus iTA-F033




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Programming_ Contour programming with ICP_NEW_ Look Ahead for contour milling_ Operator shortcuts (CTR+C, CTRL+V...)

Cycle programming_ Changes in drilling / milling_ Rough-out cycles NEW with contour formula_ Tool management: Tool and magazine table_ High-level language elements (WHILE, IF ...)_ Compatibility test with MillPlus-V5xx_ Creating operator soft keys

Operation / tool magazine_ Storing and swapping tools_ Loading/unloading tools manually_ Recovery menu, tool changer, pallet changer_ Processing PGM in milling operations_ Interrupting PGM_ Aborting PGM_ Entering PGM with block search_ EMERGENCY STOP situation_ Data transfer PC <–> machine

Target group


Requirements

Profound knowledge of operation and programming the illPlus V5XX control (DMGTraining Academy certificate)

Retraining course Heidenhain MillPus V 5xx zu V6xxA-F078

Duration

2.5 days


3–8

Course Contents

_ Comparison of BA2, 3, 4_ BA4 functional limitations_ Application for BA4_ Legal reservations_ Safety procedures_ Practical application

Requirements


Safety instruction BA4A-F081

Duration

0,5 days


3–6

Course Contents


Requirements



Duration

2 days


1–8


170 CNC Training // ULTRASONIC / LASERTEC

ULTRASONIC / LASERTEC


ULTRASONIC / LASERTEC series 171


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Basic

Advanced

Professional

> ULTRASONIC- / LASERTEC series


DIN-ISO

Siemens 840DDIN-ISO

Siemens 840D

ULTRASONIC SERIES LASERTEC SERIES


840D, DIN-ISO


DIN-ISO


840D, DIN-ISO


840D, DIN-ISO




840D, DIN-ISO


172 CNC Training // ULTRASONIC / LASERTEC

ULTRASONIC > Siemens 840D

Target group


Requirements

Basic CNC knowledge

Course Contents





Duration

4.5 days


3–8


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents






Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements



Duration

2 days


1–8


ULTRASONIC / LASERTEC series 173


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LASERTEC > Siemens 840D

Target group


Requirements

Basic CNC knowledge

Course Contents





Course Contents






Duration

4 days


3–8


Target group


Requirements


Duration

2 days


3–4


Course Contents



Target group


Requirements


Duration

2 days


3–4


Course Contents


Requirements



Duration

2 days


1–8


1. Registration

Please register for all courses by using the attached registration form or online form at www.dmgmoriseiki.com. You will receive a written confirmation and on request a map how to find us. The number of participants is limited. Registrations are processed in the order in which they are received. If a course is completely booked, you will be notified immediately and will be informed about the next available course.

2. Machine order

If you have purchased a machine including training, please attach the purchase order confirmation number on your registration form.

3. Prices and services

The latest course prices are available upon request. Course prices include specially compiled, high-quality training materials, drinks during breaks and lunch on the days of the course. All prices are net prices plus the valid VAT at the time of the training. Travel and accommodation costs for course participants are not included. The course participation fee is due for payment on receipt of the invoice. We will gladly make hotel reservations for you.

4. Venues and times

Please ask your contact person about the venues and times of the respective courses. As a general rule, courses takeplace at the following venues: Bielefeld, Pfronten, Leonberg, Geretsried, Neukirchen, Tortona and Seebach. We also offer courses directly on site at your plant.

5. Withdrawal

If you want to cancel a reservation for one or more participants, please send us written confirmation indicating the name of each participant that you wish to withdraw. There will be no fee charged for cancellations made 2 weeksprior to the course start date. The full fee will be charged after that. You may substitute course participants at no additional charge.

6. Cancelled courses

We reserve the right to cancel a course for any significant reason such as organisational reasons or force majeure(e.g. illness of a trainer or weather conditions). Customers will be informed of a course cancellation without unduedelay. Any payments towards the fees that have already been made will be refunded in full. All additional claims zmade by the customer are excluded.

7. Certificate

All participants receive a certificate of participation upon completion of the course.

8. Safety procedures

Participants are obliged to follow all safety regulations and accident prevention measures in effect at the course location. Service training courses require participants to bring work clothes and safety shoes with them.

174 Organisation & Contact // Registration form

Information to organisation

Contact for MILLING TECHNOLOGY / ULTRASONIC / LASERTEC courses

>> FAX +49 (0) 83 63 / 89-5 07

Contact for TURNINGTECHNOLOGY courses

>> FAX +49 (0) 52 05 / 74-25 07

Training site BielefeldGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74-25 [email protected]

Training site PfrontenTiroler Straße 85D-87459 PfrontenTel.: +49 (0) 83 63 / 89-42 [email protected]


Travel and accommodation (please tick where applicable):

Hotel reservation required

Arrival by train

Arrival by car

Date of arrival

Date of departure

The course fee is to be included in the purchase order for the following machine:

No. of the purchase order confirmation

The course fee should be invoiced to:

The address below

The following address

Ordered by:

Company Post box

Street City / State / Zip Code

Mr / Ms E-Mail

Telephone Fax

VAT ID No. (for orders from abroad)

Date Signature

Company Dept. / Name


Please use the appropriate address and fax number given on Page 174.

DMG / MORI SEIKI Deutschland GmbH Riedwiesenstraße 19, D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 0, Fax: +49 (0) 71 52 / 90 90 - 22 [email protected], www.dmgmoriseiki.com


We hereby make a binding registration – and at the same time accept the general terms and conditions –for the following courses (cancellation two weeks prior to course start is possible without incurring a fee):

Course No. Machine type Week / Date Participant / Surname, First nameControl Course venue

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Fax Reply // Course Registration


176 Organisation // General Terms and Conditions

1. Scope of Application

These standard terms and conditions shall exclusively govern the contractual relationship between the DMG Training Academy and the mandator of any training services (hereinafter: „the customer“) and the participant regarding the participation of courses, seminars or any other training events organised and conducted by the DMG Training Academy. Deviating standard terms imposed by the customer shall not be binding and are expressly excluded.

2. Validity of Quotation

Quotations of the DMG Training Academy are non-binding and subject to change. They are, if not stated otherwise, valid for the duration of four weeks starting with the quotation date. After the tendering of a new quotation, all previous quotations loose their validity immediately, except in the case of an additional offer referring to a previous one. We are bound to the prices of our writtenconfirmation orders. Changes and additions have to be made in written form.

3. Registration

Registration can be made via internet, by mail, fax or email. Any registration will be binding upon DMG Training Academy only andunless confirmed by DMG Training Academy by a letter of confirmation sent to the customer. This letter of confirmation also servesas identification card for the training for each participant.

4. Prices

4.1 The prices indicated in the order confirmation shall apply exclusively. The prices are always quoted exclusive of VAT. Unlessstated to the contrary in the order confirmation, the participation fee is quoted per participant and per training event and shall include course materials, lunch and drinks in the breaks if the training takes place at the premises of the DMG Training Academy GmbH. Exceptions to this are publically funded qualification courses within the framework of the AZWV ordinance.The course participation fee is due for payment on receipt of the invoice.

4.2 Unless stated to the contrary in the order confirmation, it is requested that the participation fees be transferred (with indication of the invoice number) at the latest 14 days before the start of the course to DMG Training Academy GmbH account No. 42 15 37at the Westdeutsche Landesbank Düsseldorf, Bank Code No. 300 500 90.

5. Withdrawal

5.1 Should a participant be unable to attend a confirmed course, the customer is obliged to inform the DMG Training Academy GmbHof such in writing with indication of the name of the participant. A handling fee of € 150.00 will be charged for any written changes to or cancellations of registrations made up to 5 working days before the start of the course. Half of the course fees will be charged for cancellations made after this. The full participation fees will be charged, minus any expenses saved in consequence of non-attendendance, in cases of non-appearance or cancellation on the day of the course. It is of course possible to nominate a substitute participant at no additional charge.

5.2 The customer is on principle entitled to prove that the DMG Training Academy GmbH in fact incurred no damages whatsoever as a consequence of the cancellation or that any such damages were considerably lower than the handling charges retained by the DMG Training Academy GmbH.

5.3 The customer’s right to an extraordinary termination with good cause shall remain unaffected.

6. Cancellation

The DMG Training Academy reserves the right to cancel the training event on ground of significant cause - for instance, but not limited to – for organisational reasons or force majeure (e.g. illness of a trainer, weather conditions). DMG Training Academy will inform the customer without undue delay about any cancellation of a training event on ground of significant cause. In this case, any attendance fees paid, will be fully reimbursed. Any further claims of the customer relating to a cancellation of the DMG Training Academy are excluded.

7. Certificate

Subject to regular attendance, participants will obtain a certificate of attendance.

General Terms and Conditions

CNC Training // DMG Training Academy


CNC Training // General Terms and Conditions 177

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8. Accommodation

The DMG Training Academy will provide assistance regarding an arrangement of hotel accommodation. Any contract for accommodation will be directly concluded between the hotel and the customer / participant. The customer / participant shall settle their respective account directly with the hotel.

9. Copyright

Copyright applies to our course materials. The right to reprint and reproduce materials or extracts thereof by means of photocopyingand / or to storing them by way of data processing is exclusively reserved to the DMG Training Academy. Reprints of all materials or extracts thereof without prior written consent of the DMG Training Academy is strictly prohibited. Any infringement of copyrights will be prosecuted. Course materials include any software installed to computers which may be used during the training.

10. Safety instructions

The customer / participant is obliged to comply with all safety regulations and regulations for the prevention of an accident as maybe applicable at the premises of the DMG Training Academy. In case of imminent danger the safety instructions of the trainer have to be obeyed at any rate. If thetraining takes place at the customer’s premises, the Customer has to take all reasonable safety measures to ensure that the training can be conducted safely. Any damages caused by participants which may occur during a training held atthe premises of the customer and for which the trainer is not responsible, is not covered by the general liability insurance of the DMG Training Academy. Therefore, to this extent, the customer shall be obliged to obtain the respective insurance coverage.

11. Limitation of liability

11.1 Technical information is imparted during the courses and in the course materials in all good conscience. The DMG TrainingAcademy GmbH is not liable for any mistakes regarding the technical information imparted during the course orally or in writing or contained in the course materials provided. The technical information does not constitute any assurances and / or promises or guarantees as to the quality of the products sold to or services provided to the customer by the individual companies of the GILDEMEISTER Group.

11.2 Irrespective thereof, the DMG Training Academy GmbH is - for what ever reason – liable only in the case of

_ intent, _ gross negligence on the part of its owners / corporate bodies or executives _ culpable injury to life, limb or health, _ defects or deficiencies that the DMG Training Academy GmbH has concealed or whose absence it has guaranteed, _ to the extent liability exists under the German Product Liability Act for personal injury or damage to privately used property.

11.3 In the event of the breach of primary contractual duties, the DMG Training Academy GmbH is also liable for gross negligence on the part of non-executive staff and for simple negligence; the latter is limited to typical damages for the type of contract and which could reasonably have been foreseen.

12. Protection of Privacy

The DMG Training Academy GmbH will keep personal data received from the customer confidential and will use it in strict compli-ance with the applicable data protection laws. Unless otherwise stipulated by the customer, the DMG Training Academy will use personal data it receives (company name, address, email address, telephone number, bank details etc.) exclusively for the distribution of information about future products and upcoming training events and/or to contact the customer via fax, email or telephone. Thecustomer may revoke this consent at anytime without indication of reasons at DMG Training Academy GmbH, Head of Training, Gildemeisterstraße 60, D-33689 Bielefeld, Germany or [email protected]. The DMG Training Academy GmbH takes all possible measures to protect the personal data of its customers.

13. Place of Jurisdiction

The place of jurisdiction for any possible disputes is Bielefeld. However, the DMG Training Academy GmbH may also take legal actionagainst the customer at the latter’s general place of jurisdiction.


Service Courses

Table of contents 178Introduction 179Courses 180

NEF 400 / 600


Y-D4055 Electronics 187

Control-independent

Y-D4056 Mechanics 187

NEF series Course Overview 187

CTX alpha / beta/gamma

Siemens 840D solutionline



Heidenhain Plus iT



CTX beta TC/gamma TC



Y-D4216 Mechanics (only CTX gamma TC) 190

Siemens 840D solutionline Operate (ShopTurn 3G)


Y-D4217 Mechanics (only CTX gamma TC) 191

CTX alpha 450 TC (NTX 1000)




CTX beta 1250 4A





178 Table of contents

TURNING TECHNOLOGY PageCourse No.


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CTV 160 / 250




CTV series Course Overview 193

TWIN 42/65/102

Siemens 840D



TWIN series Course Overview 194

CTX 310 / 510 ecoline

Siemens 810D PCU 20



ECOLINE series Course Overview 195

Y-D4704 Data backup / Network connection Siemens 840D powerline and solutionline 197

Y-D4703 Data backup / Network connection Heidenhain Plus iT 197

Other training courses Course Overview 197

Individual according to requirements 197


DMU 50

Siemens 840D

Y-F6026 Mechanics / Electronics 200

Heidenhain iTNC



MILLING TECHNOLOGY PageCourse No.


180 Service Courses / Table of contents


DMU 70

Siemens 840D


Heidenhain iTNC




DMU 60 / 80

Siemens 840D

Y-F6062 Mechanics 203

Heidenhain iTNC


DMU 40/ 60 / 80 / 100 monoBLOCK®

Siemens HMI Operate


Heidenhain iTNC


DMU 65/ 85 / 105 monoBLOCK®

Siemens HMI Operate


Heidenhain iTNC / HSCI Hardware


DMU 70 with simultaneous axes



DMU 50



DMU 60 eVo linear

DMU eVo series Course Overview 207 - 210

Siemens 840D






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DMF 180-7/260-7 linear

DMF series Course Overview 211 - 215


Y-F6004 Electronics 211



Heidenhain iTNC


Heidenhain iTNC


DMF 260-11 / 360-11 linear





Heidenhain iTNC


Heidenhain iTNC


DMU 80 eVo linear

Siemens 840D


Heidenhain iTNC 530


DMU 60 eVo Linear drive replacement


DMU 80 eVo Linear drive replacement


DMC 635/835/1035 V

DMC V series / DMC V P series Course Overview 216 - 218





DMU eVo series Course Overview 207 - 210



DMC 635/835/1035 V/P



Heidenhain iTNC


MILLTAP 700



DMC 55/65 H

DMC H / NHX series Course Overview 220 - 223



NHX 4000

Siemens 840D solutionline Operate


DMC 70 / 80 / 100 / 125 H duoBLOCK®



Siemens 840D powerline


Heidenhain iTNC


HSC 20 linear

HSC series Course Overview 224 - 227

Siemens 840D powerline

Y-S2000 Mechanics / Electronics 225

DMC V series / DMC V/P series Course Overview 216 - 218

MILLTAP Course Overview 219



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HSC 75 / 105 linear


Y-S2036 Electronics 226

Heidenhain iTNC 530


HSC series Course Overview 224- 227


Siemens 810D solutionline / ShopMill


DMU 50 ecoline

Siemens 810D


Heidenhain TNC 620


Fanuc


DMC 635/1035 V ecoline

DMU P / DMC U / FD series Course Overview 228 - 229

Heidenhain MillPlus iT V600


Heidenhain iTNC


DMU P / DMC U duoBLOCK®

Siemens 840D ergoline


DMU P / DMC U / FD duoBLOCK®

HSC 55 linear



Heidenhain iTNC 530

Y-S2032 Mechanics 226



Customer-specific training courses individual according to requirements Course Overview 234 - 236

Siemens 840D solutionline, Heidenhain iTNC 530, Heidenhain MillPlus iT


Kinematics and 3D quickSET


Kinematics and 3D quickSET Heidenhain iTNC (Products of Pfronten)


Kinematics and 3D quickSET Siemens


Motor spindle and component replacement


Maintenance course Inspection Key

Siemens 840D, Heidenhain iTNC 530, Heidenhain MillPlus iT


ASI- / Profibus, PNOZmulti

ULTRASONIC series Course Overview 233



Heidenhain iTNC 530


Ultrasonic 10 / Ultrasonic 20 linear



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We offer:

_ Practice related and orientated courses on the machine_ High quality thanks to continuous further training of our trainers_ High learning success due to small groups_ Simulators for all standard controls_ Flexible course design on request, tailored to meet

your individual training needs_ Air-conditioned training facilities

Service Courses

Every service is backed by people – and at DMG / MORI SEIKI all of them are specialists! Reap the benefit

of professional training for your service technicians worldwide with DMG / MORI SEIKI. Utilise the capabilities

of your new machine faster, more productively and longer with focused in-depth training. Professional service

and maintenance support for mechanical and electronical issues will reduce machine integration times, facilitate

faster availability and lengthen service life. Detect faults at an early stage through well-grounded diagnostics

to achieve maximum efficiency throughout the entire service life of your machine. Whatever you do – you will

always remain a step ahead with our service training courses.


186 Service Courses // TURNING TECHNOLOGY

TURNING TECHNOLOGY


NEF series 187


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NEF 400 / 600

> NEF series

Y-D4055: Electronics


Y-D4056: Mechanics

Control-independent

NEF 400 / 600 > Heidenhain CNC Pilot 620

Objective

Detection and correction of electrical failures, the use of diagnostics, ability to carry outmaintenance and repair work.

Requirements

Electrotechnical training

Course Contents

_ Safety instructions_ Design and operation of the machine and the control_ Modes_ Start-up procedure_ Data backup_ Data transfer_ Hardware exchange_ Working with the diagnostics function of the control_ Reference point adjustment_ Working with the machine documentation

Duration

3 days

Course location

Bielefeld

ElectronicsY-D4055

NEF 400 / 600 > Control-independent

Objective

Detection and correction of mechanical failures, the use ofdiagnostics, ability to carry outmaintenance and repair work.

Requirements

Qualification in metal working

Course Contents

_ Safety instructions_ Design and operation

of the machine_ Operation and control

of the machine_ Machine installation _ Machine geometry _ Clamping device_ Hydraulics_ Lubrication_ Turret

_ Slide guideways_ Maintenance_ Working with the machine

documentation_ Carrying out maintenance

as per Chapter 8 of the instruction manual

_ Resetting a maintenance message with the Inspection Key

Duration

3 days

Course location

Bielefeld

MechanicsY-D4056



CTX beta 1250 TC 4A

> CTX series

Siemens 840Dsolutionline Operate

CTX beta TC / gamma TC

Y-D4162:Electronics

Y-D4161:Mechanics

CTX alpha 450 TC (NTX 1000)


Y-D4152:Electronics

Y-D4151:Mechanics

Siemens 840Dsolutionline

Y-D4212:Electronics

Y-D4216:Mechanics

(only CTX gamma TC)


Y-D4213:Electronics

Y-D4217:Mechanics

(only CTX gamma TC)

CTX alpha / beta / gamma


Y-D4202:Electronics

Y-D4204:Mechanics

Heidenhain Plus iT

Y-D4201:Electronics

Y-D4203:Mechanics


CTX series 189

CN

C T

rain

ing

Ser

vice

Co

urs

es

CTX alpha / beta / gamma > Siemens 840D solutionline

Objective


Requirements


Course Contents

_ Safety instructions_ Design and operation of the

machine and the control_ Modes_ Start-up procedure_ Data backup_ Data transfer

_ Basics of Sinamics drives_ Hardware exchange_ Working with the diagnostics

function of the control_ Reference point adjustment_ Working with the machine

documentation





Duration

4 days

Course location

Bielefeld

ElectronicsY-D4202

CTX alpha / beta / gamma > Heidenhain Plus iT

Objective


Requirements


Course Contents


machine and the control_ Modes_ Start-up procedure_ Data backup_ Data transfer

_ Hardware exchange_ Working with the diagnostics

function of the control_ Reference point adjustment_ Working with the

machine documentation

Duration

3 days

Course location

Bielefeld

ElectronicsY-D4201

Objective


Requirements


Course Contents




Duration

3 days

Course location

Bielefeld

MechanicsY-D4204




Course Contents


machine and the control_ Tool magazine_ Modes_ Start-up procedure_ Data backup_ Data transfer



documentation

CTX beta TC / gamma TC > Siemens 840D solutionline

Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

ElectronicsY-D4212

Course Contents


of the machine_ Machine geometry _ Hydraulics_ Lubrication_ Maintenance_ Working with the machine

documentation_ Tool magazine

(chain magazine)

_ Reference point_ Clamping device_ Slide guideways_ Practice-orientated

troubleshooting_ Carrying out maintenance



Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

Mechanics (only CTX gamma TC)Y-D4216

Objective


Requirements


Course Contents







_ Resetting a maintenance message with the InspectionKey

Duration

3 days

Course location

Bielefeld

MechanicsY-D4203


CTX series 191

CN

C T

rain

ing

Ser

vice

Co

urs

es

CTX alpha 450 TC (NTX 1000) > Siemens 840D solutionline Operate

Objective


Requirements


Course Contents





documentation

Course Contents


of the machine_ Machine geometry _ Hydraulics_ Lubrication_ Maintenance_ Working with the machine

documentation_ Tool magazine

(chain magazine)

_ Reference point_ Clamping device_ Slide guideways_ Practice-orientated

troubleshooting_ Carrying out maintenance



Duration

4.5 days

Course location

Bielefeld

ElectronicsY-D4213

Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

Mechanics (only CTX beta TC)Y-D4217

Course Contents





documentation

Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

ElectronicsY-D4152


CTX beta TC / gamma TC > Siemens 840D solutionline Operate



Course Contents

_ Safety instructions_ System overview_ Menu overview_ Circuit diagram_ machine documentation_ Design and operation of

machines and control_ Start-up procedure_ Data backup

_ Machine and setting data_ Encoder settings_ Basics of Sinamics drives_ Hardware exchange_ Data transfer_ Diagnostics functions_ Troubleshooting_ Working with the machine

documentation

CTX beta 1250 TC 4A > Siemens 840D solutionline Operate

Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

ElectronicsY-D4162

Course Contents

_ Safety instructions_ Operation of the machine and the control for troubleshooting_ Reference point adjustment_ Clamping device_ Machine geometry _ Practice-orientated troubleshooting_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8

of the instruction manual_ Resetting a maintenance message with the Inspection Key

Objective


Requirements


Duration

4.5 days

Course location

Bielefeld

MechanicsY-D4161

Objective


Requirements


Course Contents

_ Safety instructions_ Operation_ Reference point_ Clamping device_ Turret_ Machine geometry _ Working with the machine documentation _ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Bielefeld

Mechanics (only CTX beta TC)Y-D4151


CTV series 193

CN

C T

rain

ing

Ser

vice

Co

urs

es

CTV 160 / 250

> CTV series

CTV 160 / 250 > Siemens 840D solutionline

Objective


Requirements


Course Contents


machine and the control_ Modes_ Start-up procedure_ Data backup_ Data transfer_ Integrated workpiece magazine



documentation

Duration

3 days

Course location

Bielefeld

ElectronicsY-D4024

Objective


Requirements


Course Contents

_ Safety instructions_ Design and operation of the machine_ Operation and control of the machine_ Machine installation _ Machine geometry _ Clamping device_ Hydraulics_ Lubrication_ Turret_ Maintenance_ Integrated workpiece magazine_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Bielefeld

MechanicsY-D4025


Y-D4024:Electronics

Y-D4025:Mechanics




TWIN

> TWIN series

TWIN > Siemens 840D

Objective


Requirements


Course Contents

_ Safety instructions_ Design of the machine

and the control_ Operation of the machine and

the control for troubleshooting_ Modes (machine,

parameter, service)_ Start-up procedure_ Reference point_ Control (hardware design,

software, interfaces, PLC)

_ Practice-orientated troubleshooting

_ Working with the machine documentation

_ Reading circuit diagrams,interpreting cross-references

_ Working with the diagnostics_ Parameters (structure

and handling)

Duration

4.5 days

Course location

Bielefeld

ElectronicsY-D4042

Objective


Requirements


Course Contents



of the machine_ Machine installation _ Machine geometry _ Clamping device

_ Hydraulics_ Lubrication_ Turret_ Slide guideways_ Maintenance_ Working with the

machine documentation

Duration

4.5 days

Course location

Bielefeld

MechanicsY-D4043

Siemens 840D

Y-D4042:Electronics

Y-D4043:Mechanics


Ser

vice

Co

urs

es

TWIN // ECOLINE series 195

CN

C T

rain

ing

Ser

vice

Co

urs

es

CTX 310 / 510 ecoline

> ECOLINE series

CTX 310 / 510 ecoline > Siemens 810D PCU 20

Objective


Requirements


Course Contents

_ Safety instructions_ Design and operation of the machine and the control_ Modes_ Start-up procedure_ Data backup_ Data transfer_ Hardware exchange_ Working with the diagnostics function of the control_ Reference point adjustment_ Working with the machine documentation

Duration

2 days

Course location

Bielefeld

ElectronicsY-D4008

Objective


Requirements


Course Contents

_ Safety instructions_ Design and operation of the machine_ Operation and control of the machine_ Machine installation_ Machine geometry _ Clamping device_ Hydraulics_ Lubrication_ Turret_ Slide guideways_ Maintenance_ Working with the machine documentation

Duration

2.5 days

Course location

Bielefeld

MechanicsY-D4009

Siemens 810DPCU 20

Y-D4008:Electronics

Y-D4009:Mechanics



Customer-specific courses // Other training courses 197

CN

C T

rain

ing

Ser

vice

Co

urs

es

Please contact us if you have not found a course in our course programme that meets your requirements. Together with you we agree the contents and design a course tailored to meet your specific requirements.

Customer-specific training courses individual according to your requirements


Objective

_ The ability to carry out data backup

_ Establishing a network connection

_ Integrating a machine into an existing network

Course Contents

_ Data backup _ Network basics (Ethernet)_ TCP/IP Protocol_ Establishing and configuring a network_ Integration of a control into a customer network

• Siemens 840D powerline (PCU 20, PCU 50)• Siemens 840D solutionline

_ Parameter settings_ Troubleshooting

Duration

2 days

Course location

Bielefeld

Data backup / Network connection Siemens 840D powerline and solutionlineY-D4704

Objective

_ The ability to carry out data backup

_ Establishing a network connection

_ Integrating a machine into an existing network

Course Contents

_ Data backup _ Network basics (Ethernet)_ TCP/IP Protocol_ Establishing and configuring a network_ Integration of the Heidenhain Plus iT

control into a customer network_ Parameter settings_ Troubleshooting

Duration

1 day

Course location

Bielefeld

Data backup / Network connection Heidenhain Plus iTY-D4703




198 Service Courses // MILLING TECHNOLOGY

MILLING TECHNOLOGY


DMU series 199

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMU 65 / 85 / 105 monoBLOCK®

> DMU series

DMU 70

DMU 60 / 80 FD table

DMU 50

Y-F6026: Mechanics / Electronics

Siemens 840D


HeidenhainiTNC




Siemens 840D


HeidenhainiTNC

Y-F6062: Mechanics

Siemens solutionline 840D

Y-F6063: Mechanics


DMU 40 / 60 / 80 / 100 monoBLOCK®


Siemens HMI Operate


HeidenhainiTNC


Siemens HMI Operate


Heidenhain iTNC /HSCI Hardware

DMU 70 with simultaneous axes





>> Information about all our courses at: [email protected] or Tel.: +49 (0) 81 71 / 81 7-33 21



DMU 50 > Siemens 840D

Objective

The employee learns how to successfully execute course-related service tasks

Requirements

Experience in mechanical engineering / machine control,confident handling of a laptopand operating system

Work equipment

Laptop, work clothes, safety shoes

Course Contents

_ Safety instructions and precautionary measures

_ Design and function of the machine / components

_ Geometrical machine installation

_ Design of the linear guideway_ Geometric adjustments_ Measuring system exchange _ Design and function of the

disk magazine_ Adjustments to

the disk magazine_ Design and function of

the chain magazine_ Adjustments to the chain

magazine with Omron_ Design and function of the

dual-gripper changer_ Determining the Positions

of the tool changeover_ Design of the 2-axis

swivel rotary table

_ Function of the digital drives in B and C-axis

_ Exchanging the ROD B-axis_ Reference point adjustment

of rotary axes_ Introduction to the control

and operator interface_ Data backup and network

connection_ Service functions_ Inputs and outputs_ Troubleshooting and

resolutions_ Diagnostics with PNOZmulti_ Introduction to maintenance

tasks_ Carrying out maintenance as

per Chapter 8 of the instructionmanual


Course Contents











swivel rotary table

_ Function of the tdigital drives in B and C-axis









Duration

4.5 days

Course location

Seebach

Mechanics / ElectronicsY-F6026

DMU 50 > Heidenhain iTNC

Objective


Requirements


Work equipment


Duration

4.5 days

Course location

Seebach



DMU series 201

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMU 50 > Heidenhain MillPlus iT

Objective


Requirements


Work equipment


Course Contents











swivel rotary table










Course Contents




_ Design of the linear guideway_ Geometric adjustments_ Measuring system exchange _ Main spindle and drive_ Adjustments to the tool clamp_ Spindle orientation_ Design and function of

the disk magazine_ Adjustments to the

disk magazine_ Design and function of


magazine with Omron_ Design and function of

the dual-gripper changer_ Determining the positions

of the tool changeover

_ Design of the 2-axis swivel rotary table










Duration

4.5 days

Course location

Seebach


DMU 70 > Siemens 840D

Objective


Requirements


Work equipment


Duration

4.5 days

Course location

Seebach





DMU 70 > Heidenhain iTNC

Objective


Requirements


Work equipment


Course Contents











swivel rotary table










Course Contents











swivel rotary table










Duration

4.5 days

Course location

Seebach


DMU 70 > Heidenhain MillPlus iT

Objective


Requirements


Work equipment


Duration

4.5 days

Course location

Seebach



DMU series 203

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMU 60 / 80 > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Dismounting the FD-table_ Removing the ERM measuring system and bearing_ Exchange of the torque motor_ Dismounting the hydraulic clamp and swivel joint_ Remounting with all adjustments_ FD technology (balancing system)_ Carrying out maintenance as per Chapter 8 of the instruction manual _ Resetting a maintenance message with the Inspection Key

Course Contents

_ Safety instructions and precautionary measures_ Dismounting the FD-table_ Removing the ERM measuring system and bearing_ Exchange of the torque motor_ Dismounting the hydraulic clamp and swivel joint_ Remounting with all adjustments_ FD technology (balancing system)_ Carrying out maintenance as per Chapter 8 of the instruction manual _ Resetting a maintenance message with the Inspection Key

Duration

3 days

Course location

Seebach

MechanicsY-F6062

DMU 60 / 80 > Siemens 840D solutionline

Objective


Requirements


Work equipment


Duration

3 days

Course location

Geretsried

MechanicsY-F6063




DMU 40 / 60 / 80 / 100 monoBLOCK® > Siemens HMI Operate (solutionline)

Objective


Requirements

Experience in mechanical engineering / with the Siemenssolutionline machine control

Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Construction concept of the milling machine,

machine overview, EPlan „ELCAD“, Profibus PNOZmulti_ Overview and functions of components_ Linear and rotation measuring systems_ C0 and B0 settings_ B-axis clamping M-function and acknowledgement_ Travel ranges_ Hydraulic and pneumatic circuits_ Tool changer (pickup or chain for DMU...T)_ Machine parameters for the tool changer_ Recovery functions in case of disruption or power loss_ Switching from the direct to the indirect

measuring system for service purposes_ Tool clamp acknowledgements

Leakage monitoring, M19 setting_ Data backup on the control_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Course Contents


machine overview, EPlan „ELCAD“, Profibus PNOZmulti_ Overview and functions of components_ Linear and rotation measuring systems_ C0 and B0 settings_ B-axis clamping M-function and acknowledgement_ Travel ranges_ Hydraulic and pneumatic circuits_ Tool changer (pickup or chain for DMU...T)_ Machine parameters for the tool changer_ Recovery functions in case of disruption or power loss_ Switching from the direct to the indirect

measuring system for service purposes_ Tool clamp acknowledgements

Leakage monitoring, M19 setting_ Data backup on the control_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Pfronten


DMU 40 / 60 / 80 / 100 monoBLOCK® > Heidenhain iTNC

Objective


Requirements

Experience in mechanical engineering / with the Heidenhain iTNC 530 machine control

Work equipment


Duration

4.5 days

Course location

Pfronten



DMU series 205

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMU 65 / 85 / 105 monoBLOCK® > Siemens HMI Operate solutionline

Objective


Requirements

Experience in mechanical engineering / with the Siemens HMI machine control

Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Construction concept of the milling machine, machine overview,

„ELCAD“ circuit diagram, Profibus PNOZmulti_ Linear and rotation measuring systems_ C0 and B0 settings._ Tool changer (chain magazine with Pragati changer)_ Machine parameters for the tool changer _ Recovery functions in case of disruption or power loss_ Diagnostic possibilities of the control, inputs, outputs_ Network settings_ Switching from the direct to the indirect

measuring system for service purposes_ Deselection of the motor spindle for spindle exch._ Tool clamp acknowledgements, leakage monitoring, M19 setting_ Data backup_ Carrying out maintenance as per Chapter 8 of the instruction manual_ Resetting a maintenance message with the Inspection Key

Course Contents

_ Safety instructions and precautionary measures_ Construction concept of the milling machine, machine overview_ Overview and functions of components_ Measuring systems of the machine axes_ A and C-axis gear pre-tensioning and C0 and A0 settings._ Hydraulic and pneumatic circuits_ Tool changer Pragati (wheel or chain magazine)_ The tool changer settings and the corresponding

machine parameters. _ Recovery functions in case of disruption or power loss_ Introduction to mounting-dismounting and the ball screw spindle_ Introduction to the spindle and spindle bearing,

tool clamp and swivel joint, cooling circuit._ Data backup on the control_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Pfronten

Mechanics / ElekronikY-F9015

DMU 65 / 85 / 105 monoBLOCK® > Heidenhain iTNC / HSCI Hardware

Objective


Requirements


Work equipment


Duration

4.5 days

Course location

Pfronten





DMU 70 with simultaneous axes > Heidenhain MillPlus iT

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Design and function of the machine / components_ Geometrical machine installation _ Design of the linear guideway_ Geometric adjustments_ Measuring system exchange_ Design and function of the disk magazine_ Adjustments to the disk magazine_ Design and function of the chain magazine_ Adjustments to the chain magazine with Omron_ Design and function of the dual-gripper changer_ Determining the positions of the tool changeover_ Design of the 2-axis swivel rotary table_ Functioning of the gear axis B and C_ Gearbox pre-tensioning_ Exchanging the ROD B-axis_ Reference point adjustment of rotary axes_ Introduction to the control and operator interface_ Data backup and network connection_ Service functions_ Inputs and outputs_ Troubleshooting and resolutions_ Diagnostics with PNOZmulti_ Introduction to maintenance tasks_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Seebach



DMU eVo series 207

CN

C T

rain

ing

Ser

vice

Co

urs

es

> DMU eVo series

DMU 60 eVo linear


Siemens 840D


HeidenhainiTNC

DMU 60 eVo

Linear drive replacement

DMU 80 eVo

Y-F6060: Mechanics

Mechanics

Y-F6061: Mechanics

Mechanics

DMU 80 eVo linear


Siemens 840D


HeidenhainiTNC




DMU 60 eVo linear > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents




_ Design of the linear guideway_ Geometric adjustments_ Measuring system exchange_ Function / start up of the

1FN3 linear drive_ Dismounting and mounting of

the primary and secondary parts_ Design of the 2-axis NC

swivel rotary table_ Adjustment of the gear

pre-tensioning_ Exchange of the ROD B-axis /

reference point adjustment_ Design and function of the

chain magazine_ Adjustments to the chain

magazine with S110_ Design and function of the

dual-gripper changer

_ Determining the positions of the tool changeover

_ Design of the 2-axis swivel rotary table

_ Function of the gear axis B and C

_ Gear pre-tensioning_ Exchanging the ROD B-axis_ Reference point adjustment








Duration

4.5 days

Course location

Seebach


Objective


Requirements


Work equipment


Course Contents









reference point adjustment_ Design and function of


magazine with S110

_ Design and function of the dual-gripper changer

_ Determining the position of the tool changeover

_ Introduction to the control and operator interface

_ Basics of Profi ASI bus_ Data backup and network




per Chapter 8 of the instruction manual


Duration

4.5 days

Course location

Seebach


DMU 60 eVo linear > Heidenhain iTNC


DMU eVo series 209

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMU 80 eVo linear > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures, including safety regulations for linear motors


_ Geometrical machine installation_ Design of the linear guideway_ Geometric adjustments_ Measuring system exchange_ Function / start up of the





reference point adjustment_ Design and function of the

chain magazine_ Adjustments to the chain

magazine with S110

_ Design and function of thedual-gripper changer




connection_ Service functions;

Inputs and outputs_ Troubleshooting and resolutions_ Diagnostics with PNOZmulti_ Introduction to

maintenance tasks_ Function of the internal

coolant supply_ Function of the

combination cooler_ Carrying out maintenance



Duration

4.5 days

Course location

Seebach


Objective


Requirements


Work equipment


Course Contents









reference point adjustment_ Design and function of


magazine with S110

_ Design and function of the dual-gripper changer






tasks_ Carrying out maintenance



Duration

4.5 days

Course location

Seebach


DMU 80 eVo linear > Heidenhain iTNC




DMU 60 eVo Linear drive replacement > Mechanics / Linear drive replacement

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Dismounting and correct storage of the secondary parts_ Dismounting of the primary part with equipment_ Mounting of the primary part_ Mounting of the secondary part _ Function test_ Carrying out maintenance as per Chapter 8


Duration

3 days

Course location

Seebach

MechanicsY-F6060

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Dismounting and correct storage of the secondary parts_ Dismounting of the primary part with equipment_ Mounting of the primary part_ Mounting of the secondary part _ Function test_ Carrying out maintenance as per Chapter 8


Duration

3 days

Course location

Seebach

MechanicsY-F6061

DMU 80 eVo Linear drive replacement > Mechanics / Linear drive replacement


DMF series 211

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMF 180-7/260-7 linear > Siemens 840D solutionline

Objective

The employee acquires the qualification for executingcourse-related service tasks

Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Introduction to the control and operator interface_ Basics of Profi ASI bus_ Data backup_ Data transfer_ Network connection of the control_ Service functions_ Troubleshooting and resolutions_ Setup of the tool changer and magazine_ Determining the positions of the tool changeover_ Recovery functions of the tool changer_ Exchange of components

Duration

4.5 days

Course location

Geretsried

ElectronicsY-F6004

> DMF series

DMF 180-7 / 260-7 linear

Y-F6004: Electronics


Y-F6003: Mechanics


Heidenhain iTNC

Y-F6001: Mechanics

DMF 260 / 360-11


Siemens 840D

Y-F6015: Mechanics


Heidenhain iTNC

Y-F6013: Mechanics




Objective


Requirements


Work equipment


Course Contents



_ Geometric adjustments_ Measurement using Leveltronik_ Counterweight of the Z-axis_ Design and function of

the linear drive_ Dismounting and mounting

of the C-axis table integrated in the table

_ Gear pre-tensioning of the C-axis_ Measuring systems and path

settings on the linear and rotary axes

_ Design and function of the swivel milling head (B-axis)

_ Dismounting and mounting ofthe B-head, gear pre-tensioning

_ Geometric adjustments to theB-head, kinematics

_ Design, function and maintenance of the cooling unit

_ Introduction to maintenancetasks

_ Carrying out maintenance asper Chapter 8 of the instructionmanual


Duration

4.5 days

Course location

Geretsried

MechanicsY-F6003

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Introduction to the control and operator interface_ Basics of Profi ASI bus_ Data backup_ Data transfer_ Network connection of the control_ Service functions_ Troubleshooting and resolutions_ Setup of the tool changer and magazine_ Determining the positions of the tool changeover_ Recovery functions of the tool changer_ Update

Duration

4.5 days

Course location

Geretsried

ElectronicsY-F6002

DMF 180-7/260-7 linear > Heidenhain iTNC


DMF series 213

CN

C T

rain

ing

Ser

vice

Co

urs

es

Objective


Requirements


Work equipment


Course Contents



_ Geometric adjustments_ Measurement using Leveltronik_ Counterweight of the Z-axis_ Design and function of

the linear drive_ Dismounting and mounting of

the C-axis table integrated inthe table

_ Gear pre-tensioning of the C-axis_ Measuring systems and path

settings on the linear and rotary axes



_ Geometric adjustments to the B-head, kinematics





Course Contents

_ Safety instructions and precautionary measures_ Introduction to the control and operator interface_ Basics of Profi ASI bus_ Data backup_ Data transfer_ Network connection of the control_ Service functions_ Troubleshooting and resolutions_ Setup of the tool changer and magazine _ Determining the positions of the tool changeover_ Recovery functions of the tool changer

Duration

4.5 days

Course location

Geretsried

MechanicsY-F6001

Duration

4.5 days

Course location

Geretsried

Objective

Course-related troubleshooting,maintenance and service tasks

Requirements

Experience in CNC machines,confident handling of a laptopand operating system

Work equipment


ElectronicsY-F6016

DMF 260 / 360-11 linear > Siemens 840D solutionline




Objective

The employee acquires the qualification for executingcourse-related service tasks.

Requirements


Work equipment


Course Contents


_ Design and function of the machine


_ Geometric adjustments_ Measurement using Leveltronik_ Gantry axes with measuring

system exchange and adjustments

_ Design and function of the linear drive

_ Dismounting and mounting of the C-axis table integrated in the table

_ Gear pre-tensioning of the C-axis

_ Measuring systems and pathsettings on the linear and rotary axes








Duration

4.5 days

Course location

Geretsried

MechanicsY-F6015

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Introduction to the control and operator interface_ Basics of Profi ASI bus_ Data backup_ Data transfer_ Network connection of the control_ Service functions_ Troubleshooting and resolutions_ Setup of the tool changer and magazine_ Determining the positions of the tool changeover_ Recovery functions of the tool changer_ Update

Duration

4.5 days

Course location

Geretsried

ElectronicsY-F6014

DMF 260 / 360-11 linear > Heidenhain iTNC


DMF series 215

CN

C T

rain

ing

Ser

vice

Co

urs

es

Objective


Requirements


Work equipment


Course Contents




_ Geometric adjustments_ Measurement using Leveltronik_ Gantry axes with measuring

system exchange and adjustments

_ Design and function of the linear drive

_ Dismounting and mounting of the C-axis table integrated in the table

_ Gear pre-tensioning of the C-axis

_ Measuring systems and pathsettings on the linear and rotary axes








Duration

4.5 days

Course location

Geretsried

MechanicsY-F6013




DMC 635 / 835 / 1035 V > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents


_ Operation and control of the machine


_ Design and function of the individual components

_ Hardware design_ Geometrical machine

installation _ Measurements as

per measuring protocol_ Design of the milling

spindle and motor_ Function of the tool

clamping system_ Function of the coolant supply

_ Error list_ Reference point adjustment_ Adjustments to

the tool changer_ Determining the

changeover positions _ Spindle setting_ Service functions_ Troubleshooting

and resolutions_ Data backup_ Carrying out maintenance as

per Chapter 8 of the instruction manual


Duration

4.5 days

Course location

Geretsried


> DMC V series / DMC V/P series

DMC 635 / 835 / 1035 V




Heidenhain iTNC

DMC 635 / 835 / 1035 V/P




Heidenhain iTNC


DMC V series // DMC V P series 217

CN

C T

rain

ing

Ser

vice

Co

urs

es

DMC 635 / 835 / 1035 V > Heidenhain iTNC

Objective


Requirements


Work equipment


Course Contents






installation _ Measurements as

per measuring protocol_ Design of the milling


clamping system

_ Function of the coolant supply_ Error list_ Reference point adjustment_ Adjustments to the

tool changer_ Determining the

changeover positions _ Spindle setting_ Service functions_ Troubleshooting and

resolutions_ Data backup_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried


DMC 635 / 835 / 1035 V/P > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents





_ Measurements as per measuring protocol

_ Reference point adjustment_ Service functions_ Function of the tool changer_ Adjustments to the

tool changer_ Function of the pallet changer_ Adjustments to the

pallet changer_ Determining the

changeover positions

_ Adjustment of monitoring switches

_ Design of the milling spindle and motor

_ Function of the tool clamping system

_ Function of the coolant supply_ Data backup_ Hardware design_ Error list_ Spindle setting_ Service functions_ Troubleshooting and




Duration

4.5 days

Course location

Geretsried





DMC 635 / 835 / 1035 V/P > Heidenhain iTNC

Objective


Requirements


Work equipment


Course Contents





_ Measurements as per measuring protocol

_ Reference point adjustment_ Service functions_ Function of the tool changer_ Adjustments to

the tool changer_ Function of the pallet changer_ Adjustments to the

pallet changer_ Determining the

changeover positions

_ Adjustment of monitoringswitches


_ Function of the tool clamping system

_ Function of the coolant supply_ Data backup_ Hardware design_ Error list_ Spindle setting_ Service functions_ Troubleshooting

and resolutions_ Data backup_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried



MILLTAP series 219

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> MILLTAP

MILLTAP 700



MILLTAP 700 > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents




_ Hardware design_ Design of the milling

spindle and motor_ Geometrical machine

installation _ Measurements as per

measuring protocol_ Operation and control

of the machine_ Service functions_ Function of the tool

clamping system

_ Adjustments to the tool changer

_ Determining the changeover positions

_ Spindle setting_ Reference point adjustment_ Function of the coolant supply_ Data backup_ Error list_ Troubleshooting and

resolutions_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried





> DMC H series

DMC 55/65 H



DMC 70 / 80 / 100 / 125 H duoBLOCK®



NHX 4000

Y-F9026: Mechanics



Siemens 840Dpowerline


Heidenhain iTNC


DMC V series // DMC H series 221

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DMC 55 / 65 H > Siemens 840D solutionline

Objective


Requirements

Experience in mechanical engineering / with the Siemenssolutionline machine control

Work equipment


Course Contents

_ Safety instructions as per occupational safety_ Basic design of the machine_ Operation of the machine and the control for troubleshooting_ Explanation of the ELCAD circuit diagram_ Overview of the CNC control and function

of the control components_ Drive system_ Position measuring systems_ M19 maintenance and adjustment,

determination of field angle, changeover positions_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Pfronten


DMC 70 / 80 / 100 / 125 H duoBLOCK® > Siemens 840D solutionline

Objective


Requirements


Work equipment

Laptop, work clothes, safety shoes, 16 MB USB stick(can be purchased during thecourse)

Course Contents




_ Hardware design_ Design of the motor spindle_ Operation of the control_ Geometrical machine


measuring protocol_ Checking the reference point_ Service functions_ Spindle setting_ Adjusting the monitoring

switches_ Function of the tool changer_ Adjustments to the

tool changer

_ Changeover positions_ Function of the pallet changer_ Adjustments to the

pallet changer_ Function of the internal

coolant supply_ Function of the spindle cooling_ Function of the tool clamp_ Error list_ Service functions_ Troubleshooting and

resolutions_ Backup_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried





DMC 70 / 80 / 100 / 125 H duoBLOCK® > Siemens 840D powerline

Objective


Requirements


Work equipment


Course Contents








tool changer







Duration

4.5 days

Course location

Geretsried


DMC 70 / 80 / 100 / 125 H duoBLOCK® > Heidenhain iTNC

Objective


Requirements


Work equipment


Course Contents








tool changer







Duration

4.5 days

Course location

Geretsried



DMC H series 223

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NHX 4000 > Siemens 840D solutionline Operate

Objective


Requirements

Experience in mechanical engineering with the SiemensHMI machine control

Work equipment


Course Contents


machine overview, „ELCAD“ circuit diagram, PNOZmulti_ Linear and rotation measuring systems_ Tool changer magazine_ Machine parameters for the tool changer Recovery

functions in case of disruption or power loss._ Diagnostic possibilities of the control, inputs, outputs_ Network settings, switching from the direct to

the indirect measuring system for service purposes_ Deselection of the motor spindle for spindle exch._ Tool clamp acknowledgements, M19 setting_ Data backup

Duration

4.5 days

Course location

Pfronten

MechanicsY-F9026




> HSC series

HSC 20 linear HSC 55 linear


Siemens 840Dpowerline

HSC 75 / 105 linear



Y-F2035: Electronics -

tower magazine OMRON

Heidenhain iTNC 530



Y-F2032: Mechanics

Heidenhain iTNC 530


HSC series 225

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HSC 20 linear > Siemens 840D powerline

Objective


Requirements

Experience in mechanical engineering / machine control,confident handling of a laptopand operating system; basicknowledge of the operator interface

Work equipment

Laptop, work clothes, safetyshoes, 16 MB USB stick (can bepurchased during the course)

Course Contents


_ Operation of the control_ Design and function of

the machine_ Geometrical machine


measuring protocol_ Service functions_ Hardware design_ Design and function of

the individual components_ Error list_ Troubleshooting and

resolutions_ Checking the reference

point run_ Function of the tool changer

_ Adjusting the monitoringswitches

_ Design of the motor spindle_ Adjustments to the

tool changer_ Changeover positions_ Function of the internal

coolant supply_ Function of the spindle cooling_ Function of the tool clamp_ Linear drives_ Data backup_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried


HSC 55 linear > Siemens 840D solutionline

Objective

The employee learns how to successfully execute course-related service tasks.

Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation of the control_ Design and function of the machine_ Hardware design_ Design and function of the individual components_ Error list_ Checking the reference point run_ Function of the tool changer_ Spindle setting_ Data backup_ Service functions_ Troubleshooting and resolutions_ Changeover positions_ Linear drives

Duration4.5 days

Course location

Geretsried

ElectronicsY-F2033




HSC 55 linear > Heidenhain iTNC 530

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation of the control_ Design and function of the machine_ Hardware design_ Design and function of the individual components_ Error list_ Checking the reference point run_ Function of the tool changer_ Spindle setting_ Data backup_ Service functions_ Troubleshooting and resolutions_ Changeover positions_ Linear drives

Duration

4.5 days

Course location

Geretsried

MechanicsY-F2032

HSC 75 / 105 linear (tower magazine OMRON) > Siemens 840D solutionline

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Design and function of the machine_ Checking the reference point run_ Function of the tool changer_ Function of the tool magazine_ Troubleshooting and resolutions_ Function of the pallet changer_ Function of the pallet magazine_ Geometrical machine installation _ Adjusting the monitoring switches_ Design of the motor spindle_ Adjustments to the tool changer_ Changeover positions_ Linear drives_ Function of the internal coolant supply_ Function of the spindle cooling_ Function of the tool clamp_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Geretsried

ElectronicsY-F2036


HSC series 227

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HSC 75 / 105 linear (tower magazine OMRON) > Heidenhain iTNC 530

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Design and function of the machine_ Checking the reference point run_ Function of the tool changer_ Function of the tool magazine_ Troubleshooting and resolutions_ Function of the pallet changer_ Function of the pallet magazine_ Geometrical machine installation _ Adjusting the monitoring switches_ Design of the motor spindle_ Adjustments to the tool changer_ Changeover positions_ Linear drives_ Function of the internal coolant supply_ Function of the spindle cooling_ Function of the tool clamp_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Geretsried

Electronics – tower magazine OMRONY-F2035




DMU P / DMC U duoBLOCK® > Heidenhain MillPlus iT V600

Objective


Requirements

Experience in mechanical engineering / with MillPlus machine control

Work equipment


Course Contents


_ Operation of the control and machine





measuring protocol_ Design of the milling


clamping system_ Function of the coolant supply

_ Error list_ Reference point adjustment_ Adjustments to the


changeover positions _ Spindle setting_ Service functions_ Troubleshooting and




Duration

4.5 days

Course location

Pfronten


> DMU P / DMC U / FD series

DMU P / DMC U duoBLOCK®


Heidenhain MillPlus iT V600


Heidenhain 530 iTNC

DMU P / DMC U / FD duoBLOCK®




DMU P // DMC U / FD series 229

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vice

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DMU P / DMC U duoBLOCK® > Heidenhain iTNC 530

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation of the machine and the control for troubleshooting_ Control design, mechanical basics,

function of the individual components_ M 19 adjustment, function sequence of the tool changer,

adjustments (changeover positions) on the tool changer_ Tool magazine stepped and auxiliary axis, function and

adjustments. Recovery functions in case of disruption or power loss._ C0 and B0 adjustment, function of bearing measuring system_ Function sequence of the pallet changer, adjustments_ Machine overview, ELCAD circuit diagram, measuring

systems, basics of Profibus, PNOZmulti_ Diagnostic possibilities of the control, inputs, outputs,

flags, oscilloscope function_ Switching from the direct to the indirect measuring

system for service purposes_ Tool clamp acknowledgements, leakage monitoring,_ Function sequence of the pallet changer, adjustments

and recovery functions, pallet monitoring._ Data backup on the control_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Pfronten


DMU P / DMC U FD duoBLOCK® > Siemens 840D solutionline

Objective


Requirements

Experience in mechanical engineering / with the Siemens 840D solutionline machine control

Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation of the machine and the control for troubleshooting_ Machine overview, measuring systems, “ELCAD“ circuit diagram,

basics of Profibus, PNOZmulti/Asi-Bus_ Linear and rotation measuring systems of the axes and spindles_ M 19 adjustment_ Machine data and macro for the „vertical chain“

component assembly_ Function sequence of the tool changer, adjustments on the tool

changer Recovery functions in case of disruption or power loss_ Field angle determination FD table_ C0 and B0 adjustment, machine data_ Machine data and macro for the pallet changer._ Function sequence of the pallet changer,

recovery functions, pallet monitoring._ Data backup_ Working with the machine documentation_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Pfronten





> DMU / DMC ECOLINE series

DMU 50 ecoline


Siemens 810D /solutionline ShopMill

DMC 635 / 1035 ecoline


Siemens 810D


Heidenhain TNC 620


Fanuc Oi-TC MG

DMU 50 ecoline > Siemens 810 / solutionline / ShopMill

Objective

The employee learns how to successfully execute course-related service tasks.

Requirements

Experience in CNC machines, confident handling of a laptopand operating system

Work equipment


Course Contents

Mechanics

_ Design and function of the machine / components_ Geometrical machine installation _ Design of the linear guideway_ Geometric adjustments_ Main spindle and drive_ Adjustments to the tool clamp_ Design of the 2-axis swivel rotary table_ Function of the digital drives in B and C-axis_ Reference point adjustment of rotary axes_ Introduction to maintenance tasks

Electronics

_ Introduction to the control and operator interface_ Data backup and network connection_ Service functions_ Inputs and outputs_ Troubleshooting and resolutions_ Diagnostics with PNOZmulti_ PCU backup and recovery_ Creating a PCMCIA card_ Design and function of the disk magazine_ Adjustments to the disk magazine_ Determining the position of the tool changer

Duration

4.5 days

Course location

Seebach



DMU / DMC ECOLINE series 231

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DMC 635 / 1035 V ecoline > Siemens 810D

Objective


Requirements

Experience in CNC machines,confident handling of a laptopand operating system

Work equipment


Course Contents








measuring protocol_ Service functions_ Function of the tool

clamping system

_ Function of the coolant supply_ Data backup_ Error list_ Reference point adjustment_ Adjustments to the


changeover positions _ Spindle setting_ Troubleshooting and

resolutions_ Carrying out maintenance



Duration

4.5 days

Course location

Geretsried


DMC 635 / 1035 V ecoline > Heidenhain TNC 620

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation and control of the machine_ Design and function of the machine_ Design and function of the individual components_ Design of the milling spindle and motor_ Hardware design_ Geometrical machine installation _ Measurements as per measuring protocol_ Service functions_ Function of the tool clamping system_ Function of the coolant supply_ Data backup_ Error list_ Reference point adjustment_ Adjustments to the tool changer_ Determining the changeover positions _ Spindle setting_ Troubleshooting and resolutions_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Geretsried





DMC 635 / 1035 V ecoline > Fanuc Oi-TC MG

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation and control of the machine_ Design and function of the machine_ Design and function of the individual components_ Design of the milling spindle and motor_ Hardware design_ Geometrical machine installation _ Measurements as per measuring protocol_ Service functions_ Function of the tool clamping system_ Function of the coolant supply_ Data backup_ Error list_ Reference point adjustment_ Adjustments to the tool changer_ Determining the changeover positions _ Spindle setting_ Troubleshooting and resolutions_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Geretsried



Customer-specific courses 233

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ULTRASONIC 10 / ULTRASONIC 20 linear > Siemens 810D solutionline / Heidenhain iTNC 530

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Operation of the control_ Design and function of the machine_ Geometrical machine installation _ Measurements as per measuring protocol_ Service functions_ Hardware design_ Design and function of the individual components_ Checking the machine zero point_ Function of the tool changer_ Troubleshooting and resolutions_ Adjusting the monitoring switches_ Design of the milling spindle and Ultrasonic_ Adjustments to the tool changer_ Changeover positions_ Ball screw_ Function of the internal coolant supply_ Function of the spindle cooling_ Function of the tool clamp_ Data backup_ Carrying out maintenance as per Chapter 8


Duration

4.5 days

Course location

Geretsried

Mechanics / ElectronicsY-S2002/Y-S2004

> ULTRASONIC series

ULTRASONIC 10 linear

Y-S2002: Mechanics / Electronics

Siemens 810D /solutionline

ULTRASONIC 20 linear

Y-S02004: Mechanics / Electronics

Heidenhain iTNC 530




ASI-/ Profibus, PNOZmulti > Siemens 810D, Heidenhain iTNC 530, Heidenhain MillPlus IT

Objective


Requirements


Work equipment

Laptop

Course Contents

_ Safety instructions and precautionary measures_ Bus types_ Profibus

standard line line test diagnostics measurements while system is in operation Profibus Master Simulator service measurements with PROFview XL

_ ASI-busdesign and functioncomponents connections DP/AS interface addressing compact module addressing device

_ PNOZmulti / PNOZmulti ETHdesign and functioncomponents diagnostics hardware

Duration

3 days

Course location

Seebach

ElectronicsY-F6000

> Customer-specific training courses individual according to requirements

Kinematics and 3D quickSET

Objective


Requirements


Work equipment


Course Contents

_ Safety instructions and precautionary measures_ Machine overview_ Plane transformation checking basic geometry determining

kinematic values transferring determined values to the kinematicstable and the machine constants Checking swivel in space error correction

_ 3D-Quickset requirements for the option 3D-Quickset retrofitting options calibration of measuring probes setting up and executing 3D-Quickset troubleshooting

Duration

4 days

Course location

Seebach

MechanicsY-F6036

> Siemens 810D solutionline, Heidenhain iTNC 530, Heidenhain MillPlus IT (Products of Seebach)


Customer-specific courses 235

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Kinematics and 3D quickSET > Heidenhain iTNC (Products of Pfronten)

Objective


Requirements

Experience in mechanical engineering / with the iTNC 530 machine control

Work equipment

Laptop Windows 2000, work clothes, safety shoes

Course Contents

_ Safety instructions as per occupational safety_ Data backup_ Machine overview, checking basic geometry_ Calibrating the measuring probe_ Measuring head offset, determining 19

cycle coordinates with the measuring probe_ Transferring determined values into the

kinematics table and machine constant_ Checking the function of the cycle 19 with practical exercises_ Checking with the quickSET measuring devices

and the accompanying programme

Duration

3 days

Course location

Pfronten

MechanicsY-F9019

Kinematics and 3D quickSET > Siemens solutionline (Products of Pfronten)

Objective


Requirements

Experience in mechanical engineering / with the iTNC 530 machine control

Work equipment

Laptop with Windows 2000, work clothes, safety shoes

Course Contents

_ Safety instructions and precautionary measures_ Determining kinematic values (head offset, table turning centre) _ Transferring determined values into the respective

table and machine constants_ Checking kinematics with TRAORI, intensifying

what has been learned

Duration

2 days

Course location

Pfronten

MechanicsY-F9020




Spindle Course > Motor spindle and component replacement

Objective


Requirements

Experience with DMG machines

Work equipment


Course Contents

_ Basics of the motor spindle_ Manufacturing Stator_ Limits_ Tools clamping system_ Release unit_ Rotary feed through_ Process cooling_ Sensors_ Spindle bearings

and lubrication_ Causes of spindle

damage Practice_ Dismounting the rotor

of the EasyChange spindle_ Dismounting the motor spindle

_ Dismounting and remountingthe release unit

_ Exchanging the rotary feed through

_ Rotary encoder exchange_ Re-mounting the motor spindle_ M19-Position adjustment_ Checking geometry and

kinematics_ Carrying out maintenance



Duration

3 days

Course location

Seebach

MechanicsY-F6055

Maintenance course Inspection Key > Siemens Control

Objective

Ability to service and maintainthe machine unaided

Requirements

Qualification in metal working(11-digit machine number must be known)

Course Contents

_ Safety instructions and precautionary measures_ Carrying out maintenance as per Chapter 8


Duration

1 day

Course location

Seebach, Geretsried, Pfronten

Y-F2990




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238 Organisation & Contact // Registration form

1. Registration

Please register for all courses by using the attached registration form or online form at www.dmgmoriseiki.com. You will receive a written confirmation and on request a map how to find us. The number of participants is limited. Registrations are processed in the order in which they are received. If a course is completely booked, you will be notified immediately and will be informed about the next available course.

2. Machine order

If you have purchased a machine including training, please attach the purchase order confirmation number on your registration form.

3. Prices and services

The latest course prices are available upon request. Course prices include specially compiled, high-quality training materials, drinks during breaks and lunch on the days of the course. All prices are net prices plus the valid VAT at the time of the training. Travel and accommodation costs for course participants are not included. The course participation fee is due for payment on receipt of the invoice. We will gladly make hotel reservations for you.

4. Venues and times

Please ask your contact person about the venues and times of the respective courses. As a general rule, courses takeplace at the following venues: Bielefeld, Pfronten, Leonberg, Geretsried, Neukirchen, Tortona and Seebach. We also offer courses directly on site at your plant.

5. Withdrawal

If you want to cancel a reservation for one or more participants, please send us written confirmation indicating the name of each participant that you wish to withdraw. There will be no fee charged for cancellations made 2 weeksprior to the course start date. The full fee will be charged after that. You may substitute course participants at no additional charge.

6. Cancelled courses

We reserve the right to cancel a course for any significant reason such as organisational reasons or force majeure(e.g. illness of a trainer or weather conditions). Customers will be informed of a course cancellation without unduedelay. Any payments towards the fees that have already been made will be refunded in full. All additional claims zmade by the customer are excluded.

7. Certificate

All participants receive a certificate of participation upon completion of the course.

8. Safety procedures

Participants are obliged to follow all safety regulations and accident prevention measures in effect at the course location. Service training courses require participants to bring work clothes and safety shoes with them.

Information to organisation

Contact for MILLING TECHNOLOGY / ULTRASONIC / LASERTEC courses

>> FAX +49 (0) 81 71 / 8 17-33 66

Contact for TURNINGTECHNOLOGY courses

>> FAX +49 (0) 52 05 / 74-26 72

Training site BielefeldGildemeisterstraße 60D-33689 BielefeldTel.: +49 (0) 52 05 / 74-26 [email protected]

Training site GeretsriedLausitzer Straße 7D-82538 GeretsriedTel.: +49 (0) 81 71 / 8 17-33 [email protected]



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Travel and accommodation (please tick where applicable):

Hotel reservation required

Arrival by train

Arrival by car

Date of arrival

Date of departure

The course fee is to be included in the purchase order for the following machine:

No. of the purchase order confirmation

The course fee should be invoiced to:

The address below

The following address

Ordered by:

Company Post box


Mr / Ms E-Mail

Telephone Fax

VAT ID No. (for orders from abroad)

Date Signature

Company Dept. / Name


Please use the appropriate address and fax number given on Page 238.

DMG / MORI SEIKI Deutschland GmbH Riedwiesenstraße 19, D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 0, Fax: +49 (0) 71 52 / 90 90 - 22 [email protected], www.dmgmoriseiki.com

We hereby make a binding registration – and at the same time accept the general terms and conditions –for the following courses (cancellation two weeks prior to course start is possible without incurring a fee):

Course No. Machine type Week / Date Participant / Surname, First nameControl Course venue

Fax Reply // Course Registration



1. General Provisions

1.1 The following General Terms of Trade shall apply to all services and deliveries - including future ones – which are performed in connection with repairs, maintenance, sale of spare parts and services. Conflicting General Terms of Trade of the Buyer shall not apply, even if we do not explicitly object to their application.

1.2 We choose the crew according to their qualifications with respect to particular contractual obligations. The personnel and special tools shall not be requested until all preparations for works are made. If the recession of service personnel fails due to impediments beyond our control, the buyer shall bear the costs.

1.3 Our service personnel is allowed to give legally binding declarations only in accordance with the service contractand after receipt of supervisor's consent.

1.4 The Buyer provides at his own risk and expense assisting personnel, tools and lifting apparatuses, a dry lockable room which can be used for storingthe parts, tools and other belongings of the service personnel.

1.5 If our tools are lost or damaged at the place of construction, the buyer has to substitute them if the cause of the damage was within his control.

1.6 The buyer is obliged to provide safety at work and reasonable working conditions, in particular clean machines which have to be repaired. He has to point out his safety rules to our service personnel.

1.7 The Buyer shall provide permits and work validations.

2. Prices and Conditions of Payment

2.1 Unless otherwise agreed, services are charged according to either domestic or foreign service rates. Payment has to be made immediately after receipt of the invoice without deduction. We are allowed to bill 90 % on account.

2.2 If the Buyer fails to make payments in time, he has to pay 8 % interest above the basic interest rate of the European Central Bank. The right to claim further damages or interest remains unaffected.

2.3 The Buyer may set-off and/or exercise his right of retention if he has an undisputed or legally binding claim against the Seller.

2.4 Payment conditions for_ services: payable at once, net._ spare parts: payable at once, net._ shipment: ex works excluding packaging

3. Estimation of costs

3.1 If the Buyer requests an estimation of costs, he has to request such estimate before services are provided.

3.2 Estimations of costs shall only be binding if they are in writing and explicitly declared to be legally binding. Services provided shall not exceed the estimation of costs by more than 15%.

4. Payments for services not performed

Buyer has to pay for services which were not carried out if_ the defect did not occur upon inspection_ due to the Buyer's fault, the Buyer missed the date of service_ the Buyer terminated the service contract while services were in progress. In such case, § 649 BGB shall apply_ spare parts could not be obtained in time.

5. Travel expenses

5.1 Travel expenses of the service personnel (including costs for transportation, insurance of luggage and tools) are charged to the buyer.These include visa fees, health examinations, other securities, taxes and payments concerning cross border traffic.

5.2 Travel expenses include trips of the service personnel to their families in accordance with the provisions of the collective bargaining agreement.

5.3 In absence of any indication of another agreement, costs for train or plane fares will be charged. If travelling by car, payment will be made foreach kilometre according to the general rates. We are entitled to select the mode of transportation at our discretion.

5.4 If housing is more than 2 kilometres from the place of work, daily transportation costs will be charged.

General Terms and Conditions

Service Courses // DMG Service Companies



6. Service costs

6.1 We charge our work according to general rates as amended from time to time.

6.2 The Buyer shall bear the costs for interruptions of work which are not due to impediments within our control.

6.3 After finishing the service activities, at the latest after each working week, the Buyer has to confirm the hours of the service personnel in writing.This confirmation is binding.

7. Date of services and delivery

7.1 The period of delivery is contractually agreed upon. Dates of delivery are only estimated except if they are explicitly declared binding in writing.The period of delivery starts at the date the order is placed with us, but not before questions concerning technical or business matters are solvedand the necessary licenses are given. Later changes of the services asked for by the Buyer will modify the period of delivery.

7.2 Delivery within the period of delivery is under the reservation of an appropriate and timely supply to ourselves.

7.3 Deliveries shall be deemed in time if the goods have left our facilities or are ready for shipment.

7.4 Partial services and deliveries are permitted.

7.5 If delivery of the goods is delayed due to an impediment within our control, you have to bear the costs of the delay starting one month after readinessfor shipment is declared.

7.6 If delivery within time is not possible due to an impediment beyond our control, the period of delivery will be reasonably extended. We will notifyyou about the beginning and the end of the circumstances causing delay in delivery.

7.7 You may withdraw from the contract without giving notice if our complete performance becomes conclusively impossible before the passing of risk. You are also entitled to withdraw from the contract if it is impossible to delivery a part of a complete order and you have a justified interest in refusing only partial delivery. If this is not the case, you are liable for payment of the part of the contractual price due for the partial delivery. The same shall apply to the inability of performance on our part. For the rest Article 13 shall apply. If the impossibility or inability to perform arises during the delay in acceptance or if you are solely or largely responsible for the prevailing circumstances, you remain liable for payment.

8. Acceptance

8.1 The Buyer is obliged to accept the services as soon as he has notified that performance is finished or a contractually agreed test of the installedgoods has taken place.

8.2 In case of a failure to notify, acceptance takes place 3 working days after the service has been finished, at the latest, by starting to use the installed goods.

9. Warranty for customer services

9.1 The buyer has to notify us in writing about obvious defects within 7 days after acceptance or commissioning, hidden defects within 7 days after observing them. Otherwise the notice shall be regarded to be delayed according to § 377 HGB.

9.2 The warranty covers substitution (repairs) and the Buyer has to give a reasonable time for substitution. We will be owners of the substituted parts.

9.3 Other or further claims are excluded except if we fail substitution within time.

9.4 If Buyer's claim under warranty has a different technical cause than the cause at the time of services, liability is excluded and expenses shall be charged to the Buyer.

9.5 Warranty is excluded for defects resulting from damage, wrong connections or operation by the Buyer and those caused by impediments outsideour control (lightning), damages caused by overuse or age, dirt or defects that are outside normal technical, chemical or atmospheric circumstances.

9.6 The warranty period is 12 months.

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10. Warranty for delivery of spare or replacement parts

Subject to Section 11 and excluding other claims, we are liable for defects as to quality or defects of title and spare parts as follows:

10.1 Defects as to quality of new parts:Spare parts which were defective before the risk passed are to be substituted or repaired at our expense within a 12 months period after the risk passed.We have to be notified about such defect immediately. We will be owners of the substituted parts. You have to give us a reasonable period of time for repair or substitution, otherwise we will not be liable. We have to bear the costs of the substituted goods including shipment and installation as to thecontract and the costs of service personnel and assistance. You may rescind from the contract if we fail to repair or substitute within reasonable time.If the defect is minor, you may only reduce the purchase price. Otherwise the right to reduce the purchase price is excluded.

10.2 Special provisions for defects as to the quality of used parts (replacement parts): The warranty period for used parts is 6 months. Such period also applies to replacement parts.

10.3 There will be no warranty for:Incorrect use, inadequate installation, natural wear and tear, inadequate maintenance, inadequate working equipment, defective construction, defective construction ground, chemical, electrochemical or electrical influences as far as they were not caused by us.

10.4 Defects of title:If the use of spare parts causes an infringement of domestic trademark rights or copyrights, we will provide you at our expense with the right to use the goods or modify them in such a way that there will be no infringement. If it is not possible within a reasonable period of time or under reasonable conditions, you may rescind from the contract. Under such circumstances, we are also entitled to rescind from the contract. In addition, we will hold you harmless from any claim by the owner of the industrial property rights. Notwithstanding the provisions of No. XI below, our aforementioned obligations are final for all cases of infringement of industrial property rights and copyrights. We are only obliged under this provision if you notify usabout any infringement immediately and you support us in defending against possible claims or modifying the goods, we can use any means includingextra judicial means to defend the claim, defects of title were not caused by your instructions and defects of title did not evolve because you changed the part or used it outside the scope of the contract.

11. Reservation of title

11.1 We retain title of any goods until the purchase price is paid.

11.2 We are allowed to insure the goods at your costs against theft, breakage, fire, water or any other damage if you have not given proof of an according insurance.

11.3 You are only allowed to sell or use the goods as a safety with our consent. If the goods are taken as securities or confiscated or sold, you have to notify us immediately. If you breach the contract especially when failing to pay within time, we can claim the goods back and you have to return them after wehave given according notice. Collecting the goods or exercising the right to retain them shall not be regarded as recession from the contract.

11.4 If you resell the goods, in the ordinary course of business, you are already not assigning all claims at the amount of the invoice to us, which arise from the sale to a third party, irrespective of the fact whether the sale took place before or after modification of the goods. We are still allowed to collect theclaim even after assigning it and may collect it ourselves. We are obliged not to collect the claim as long as payments are made and you have not failedbankruptcy or stopped payment. If any of the above is the case, we can request disclosure of the assigned claim and the debtor and handing over any information necessary for seizure and providing us with the necessary documents.

11.5 Modification of the goods is done on our behalf. If the goods will be mixed with goods not in our possession, we will become co-owners of the goodsaccording to the ratio in which they are mixed. The above applies to mixed goods.

11.6 If the goods are mixed with goods not in our possession we will become co-owners according to the ratio they are mixed. If your part is the main part,you will pass ownership partially to us and you will take care of the goods for us.

11.7 You will assign the claims to us used to secure our claims which arise out of the mixture of the goods with property of a third person.

11.8 We commit ourselves to the securities due to a desire on your part to the extent that the value of the collateral as the secured Claims by morethan 20 %. The choice of the securities to be released.

11.9 Filing bankruptcy allows us to rescind from the contract and demand the immediate return of the goods.


LifeCycle Services www.dmgmoriseiki.com vwww.dmgmoriseiki.com LifeCycle Services

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StuttgartRiedwiesenstraße 19D-71229 Leonberg


TortonaVia Wilmer Graziano 15I-15057 Tortona (AL)

SeebachNeue Straße 61D-99846 Seebach



KlausOberes Ried 11A-6833 Klaus


DMG / MORI SEIKI Europe AGLagerstrasse 14, CH-8600 DübendorfTel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - [email protected], www.dmgmoriseiki.com

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