prs 90 operating manual - rw sales and services
TRANSCRIPT
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 1/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
PRS 90
Multi-Sensor
Display for PAT B5
Wireless Sensors
Contents
Safety Instructions 1
Product Description 2
System Startup 3
System Settings (User) 4
Installation 5
Commissioning 6
Configuring the System 7
System Settings (Set-Up) 8
Operation 9
Service and Maintenance 10
Appendix 11
Operator’s Manual
Issue A - 10/2015 Software v9
This document has the order no. MAN-PS90-O-0001
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 2/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
TABLE OF CONTENTS
1 Safety Instructions ........................................................................................... 7
1.1 EC Conformity Declaration ........................................................................ 8
2 Product Description ......................................................................................... 8
2.1 General ...................................................................................................... 8 2.2 Product Features .....................................................................................10 2.3 Base Console Kit .....................................................................................10 2.4 Product Identification ...............................................................................11 2.5 Overview of Functional Elements ............................................................12 2.6 Functional Elements ................................................................................13
3 System Startup ...............................................................................................14
3.1 Switching Device On and Off ...................................................................14 3.2 Sensor Bar ...............................................................................................16 3.3 CAN Heartbeat ........................................................................................16 3.4 Live Video (optional) ................................................................................16 3.5 Configuring the System ...........................................................................17
3.5.1 Setting Rope Reeving ..........................................................................18
3.6 Limit Value Monitoring .............................................................................19
3.6.1 Programming LIM for Wind Sensor .....................................................21 3.6.2 Programming LIM for Load Sensor......................................................22 3.6.3 Programming LIM for Angle Sensor ....................................................23
4 System Settings (User) ..................................................................................25
4.1.1 LCD Brightness ....................................................................................26 4.1.2 Key Brightness .....................................................................................27 4.1.3 Digital Outputs .....................................................................................28 4.1.4 Set Units ..............................................................................................30
5 Installation .......................................................................................................31
5.1 Mounting the Components.......................................................................31
5.1.1 vSCALE D2 Console ...........................................................................31 5.1.2 TRS 10-W2 ..........................................................................................32 5.1.3 Magnetic Base Antenna .......................................................................34
5.2 Electrical Connection ...............................................................................35
5.2.1 Wiring of Console Connector ...............................................................35 5.2.2 Wiring of vSCALE D2 Power Harness .................................................36 5.2.3 Wiring of TRS 10-W2 ...........................................................................36 5.2.4 Wiring of TRS 10-W2 Power Harness .................................................37 5.2.5 Connecting the TRS 10-W2 Power Harness .......................................37
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 3/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6 Commissioning ...............................................................................................38
6.1 Registering Wireless Sensors..................................................................39
6.1.1 Registering a Wind Sensor ..................................................................42 6.1.2 Registering a Load Sensor ..................................................................43 6.1.3 Registering a A2B Sensor ...................................................................44 6.1.4 Registering an Angle Sensor ...............................................................45
6.2 Deleting (Removing) Sensors ..................................................................46
7 Configuring the System .................................................................................47
7.1 Sensor Calibration ...................................................................................48
7.1.1 Calibrating Load Sensor ......................................................................49 7.1.2 Calibrating Angle Sensor .....................................................................50
7.2 Limit Output Signal Setup ........................................................................51
7.2.1 Enabling Limit Output Signals for Angle Sensors ................................51 7.2.2 Enabling Limit Output Signals for Load Sensors .................................52
8 System Settings (Set-Up) ..............................................................................53
8.1.1 Sensor Information Transfer ................................................................54 8.1.2 Lock/Unlock System ............................................................................55
9 Service and Maintenance ..............................................................................56
9.1 Uploading Software .................................................................................57
10 Appendix .........................................................................................................58
10.1 Technical Data .........................................................................................58
10.1.1 vSCALE D2 ......................................................................................58 10.1.2 TRS 10-W2 ......................................................................................58
10.1 Wiring Diagrams ......................................................................................60
10.1.1 System Layout .................................................................................60 10.1.2 Wiring of vSCALE D2 Power Harness .............................................62 10.1.3 Wiring of TRS 10-W2 Power Harness .............................................64
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 4/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
VERSION OVERVIEW
Issue Date Description Editor
A 8/2015 INITIAL RELEASE FOR SFT v8 AC
Introduction
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 5/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Introduction
This manual is a component of the equipment or systems supplied by Hirschmann Automation and
Control GmbH. Keep this manual in a safe place and ensure that it is available to all users.
The contents of this manual are subject to change. Hirschmann Automation and Control GmbH does
not provide any guarantee for this material, including the associated guarantee regarding marketability
and suitability for certain intended purposes. Hirschmann Automation and Control GmbH accepts no
liability for errors in the contents of the manual or for direct or indirect damage in connection with the
provision and use of the manual.
This manual is protected by copyright. All rights reserved. The manual may not be duplicated, repro-
duced or translated into another language, either wholly or partly, without the prior written permission of
Hirschmann Automation and Control GmbH.
The rendition of common names, trade names, trademarks etc. in this documentation should not be
construed to mean that such names, even without special identification, are free in the sense of trade-
mark and trademark protection legislation and hence usable by anyone.
This device/system is intended exclusively for the tasks described in this manual. Any other use shall
be construed as being inappropriate. The manufacturer accepts no liability for damage caused by inap-
propriate or impermissible use. This device / system may only be used if it is in perfect technical condi-
tion.
Only appropriately qualified personnel may work with this device / system, i.e. persons:
who are familiar with the operation or installation and commissioning
who know the current regulations for the prevention of accidents
About this Manual
Liability Disclaimer
Copyright Notice
Trademarks
Use for the Intended Purpose
Qualification of the Operating Personnel
Introduction
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 6/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Marking of Notices
Dangers and other important notices are marked as follows in this user manual:
WARNING
Warning of direct threat of personal injury and damage to property.
Instructions on precautions to avert the danger.
CAUTION
Warning of dangerous situations. Also warns of damage to property.
Instructions for averting the danger.
IMPORTANT
Warning of possibly damaging situation for the product.
Instructions for avoiding the possibly damaging situation.
NOTE
Usage instructions and information, but no dangerous situation.
HINT
Supplementary comments and recommendations for the user.
Safety Instructions
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 7/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
1 Safety Instructions
In order to avoid possible person injuries and damage to property when using this device, it is essential
to observe the following safety instructions.
CAUTION
The PRS 90 is an aid for displaying measured values, which are measured by various wireless
sensors and transmitted wirelessly to the central device.
Although functions are integrated in the system for monitoring adjustable limit values with visu-
al and acoustic warnings as well as a digital output when limit values are exceeded, the system
may not be used as a safety device in the sense of EN 954 or EN 13849.
The relay output may not be used as an operation limit switch for the monitoring of limits val-
ues.
The system cannot and also should not be a replacement for the good judgment or experience
of the operator or the use of safe working methods when using loading machines or other tech-
nical equipment.
The operator is responsible for the safe operation of the loading machine or other technical
equipment. He must ensure that he understands and observes the information and instructions
in their entirety.
CAUTION
The device is used together with wireless load sensors in lifting equipment with a multiple
reeved lifting rope, then it is of fundamental importance for a correct load display and for the
limit value monitoring to correctly input the number of rope reevings according to the actual
number of rope reevings.
Therefore, the necessary inputs may only be made by operators who are familiar with the opera-
tion of the system.
IMPORTANT
Connection to the wrong power supply will cause damage to the device.
The device may only be connected to a DC voltage source of 10 V to 30 V!
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 8/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
1.1 EC Conformity Declaration
The technical design and construction of the vSCALE D2 console corresponds to requirements of the
EMC directive 2004/108/EC and therefore carries the CE symbol.
The device complies with the following harmonized standards:
EN 12895:200, EN 13309:2010, EN ISO 14982: 2009
The full conformity declaration is available from the manufacturer on request.
2 Product Description
2.1 General
The PRS 90 is an aid for displaying measured values, which are measured by various wireless sensors
and transmitted wirelessly to the central device.
Although functions are integrated in the system for monitoring adjustable limit values with visual and
acoustic warnings as well as a relay output when limit values are exceeded, the system may not be
used as a safety device in the sense of EN 954 or EN 13849.
The vSCALE D2 console is the operable component and display of the PRS 90, referred to below as
the indicator system. The vSCALE D2 is the control for the wireless sensors from the xSENS-W1 fami-
ly. The sensors are connected by a radio link in the 2.4 GHz ISM band and may be operated license-
free worldwide. In order to be able to use the device, at least one wireless sensor is necessary.
From the extensive range of Hirschmann wireless sensors, all sensors from the xSENS-W1 family can
be used, see Table 1: Compatible Sensors.
A total of up to 8 sensors can be connected wirelessly.
Which Sensors Can Be Used?
How Many Sensors Can Be Connected?
User Portion
Product Description
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 9/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Table 1: Compatible Sensors
xSENS-W1 Wireless Sensors
Application Product Designation Kit Number
(includes mounting hardware) Picture
Load Measurement
fSENS KMD-W1 (15k) 102028
fSENS KMD-W1 (45k) 102029
Angle Measurement gSENS WGF-W1 (0 to 90°) 102031
Wind Measurement iSENS WSS-W1 102032
Anti-Two Block (A2B)
Switch iSENS HES-W1 102030
User Portion
Product Description
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 10/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
2.2 Product Features
Features:
Easily and clearly shows operator required information
Wireless operation
Can display in multiple units (Domestic (lbs.), Domestic (kips), and Metric (SI))
Load display: Display of current load & reeving
Angle display: Display of current boom angle
Wind display: Display of current wind speed
A2B display: Display of monitoring OK or two-blocked
Multiple limits can be set
Acoustic alarm on reaching a set limit value
Monitoring and display of connection status of connected sensors
Digital Output for exceeding set limit values and for two-blocked A2B switches
Protection class IP 66/67
Operating temperature range of -40°C to +75°C (-40°C to +85°C storage)
Voltage supply 10 to 30 V DC
CAN heartbeat monitoring
2.3 Base Console Kit
The console kit (HUS PN 102050) includes:
vSCALE D2 operating console
TRS 10-W2 2.4GHz wireless receiver
vSCALE D2 power harness
TRS 10-W2 power harness
vSCALE D2 mounting equipment
Magnetic base antenna with 4m connecting cable
Sensors required for PRS 90 operation purchased separately (see Table 1: Compatible Sensors).
User Portion
Product Description
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 11/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
2.4 Product Identification
The type plate carries the unique identification of the operating console with PRS90 software installed.
It is located on the left side of the console, and should have the P/N: 061093.
Please ensure you make a note of all the information on your type plate for queries about this product.
Figure 1: Type Plate Example
Type Plate Example
User Portion
Product Description
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 12/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
2.5 Overview of Functional Elements
Figure 2: Functional Elements of vSCALE D2 Console
1 Ambient light sensor / Status LEDs
2 TFT color display 4.3 inch
3 Function keys F1 – F8
4 Rotary control (encoder) with pushbutton function
5 Set key for silencing alarms and confirming system settings
6 Home key for return to main menu
7 Esc key for return to previous menus or previous setup-ups
8 USB 2.0 interface (only for service purposes)
Legend
User Portion
Product Description
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 13/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
2.6 Functional Elements
Function Keys F1 to F8 Calls Functions
Light Sensor: Not Used
Operating Display: Green While Supply Voltage is Connected
USB Data Display: Yellow During Data Exchange via Front USB Port
Multi-Function Light: Not Used
Wireless Indicator: Not Used
Encoder With Pushbutton Function: For Selection and Confirmation
When Making Inputs
SET key: Selects Settings / Silences Alarm
HOME key: Returns to Main Working Screen
ESCAPE key: Returns to Previous Menu / Aborts Function
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 14/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
User Portion
3 System Startup
At least one wireless sensor must be available in order to commission and operate the system. A guide
to commissioning the PRS 90 and the wireless sensors can be found in Section 6.
3.1 Switching Device On and Off
The PRS 90 is switched on or off by connecting or disconnecting the power supply.
After switching on, the acoustic alarm sounds briefly and the system begins with a self-diagnosis rou-
tine.
After boot-up, the Main Working Screen appears on the display. The main working screen has 3
screens. The first screen displays sensors 1-4 and is automatically displayed upon startup. Turn the
rotary knob counter-clockwise to scroll down to pages 2 and 3.
The sensor bar will in all screens excluding the camera screen (see Section 3.2).
Figure 3: Main Working Screen (1 of 3)
Sensor 1
Sensor 3
Sensor 2
Sensor 4
CAN Heartbeat see Section 3.3
Sensor Bar see Section 3.2
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 15/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Figure 4: Main Working Screen (2 of 3)
Figure 5: Main Working Screen (3 of 3)
Sensor 3
Sensor 5
Sensor 4
Sensor 6
Sensor 5
Sensor 7
Sensor 6
Sensor 8
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 16/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.2 Sensor Bar
The sensor bar will display in all screens, excluding the camera screen. The sensor bar displays the
state of active sensors.
States monitored and displayed include:
If a limit has been set (wind, load, and angle)
o If set, the state of the limit
A2B status
Reeving of load cell
CAN Heartbeat Status
Figure 6: Sensor Bar
3.3 CAN Heartbeat
The CAN Heartbeat is monitored and displayed in al screens, excluding the camera screen. The CAN
heartbeat transmits every 250ms. If one heartbeat is missed, an audible alarm will sound and the CAN
Heartbeat icon in the sensor bar will flash on and off.
CAN OK
flashing CAN Not OK
3.4 Live Video (optional)
You can (optionally) show the live video image on the display. Pressing F4 from the Main Working
Screen will call up the Live Video.
Sensor 5
Sensor 6
Sensor 7
Sensor 8
Sensor 4
Sensor 3
Sensor 2
Sensor 1
CAN Heartbeat see Section 3.3
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 17/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.5 Configuring the System
If the system is used together with wireless load sensors, the rope reeving must be set (see Section
3.5.1). The sensor must also be calibrated (see Section 7.1.1).
CAUTION
The device is used together with wireless load sensors in lifting equipment with a multiple
reeved lifting rope, then it is of fundamental importance for a correct load display and for the
limit value monitoring to correctly input the number of rope reevings according to the actual
number of rope reevings.
Therefore, the necessary inputs may only be made by operators who are familiar with the opera-
tion of the system.
If the system is used together with wireless angle sensors, the zero point of the angle sensor must be
adjusted after mounting (see Section 7.1.2).
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 18/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.5.1 Setting Rope Reeving
Setting the rope reeving is only necessary and possible when using active load sensors. The rope reev-
ing can be set by pressing F8 on the Main Working screen. This will call up the Load Reeving screen.
Figure 7: Load Reeving Screen (example)
Press the corresponding function button to increase the reeving by 1 (until 25, when it then cycles to 1).
When the reeving is changed, the corresponding sensor icon button in the sensor bar will show the
number of reevings.
Rope Reeving Screen Example
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 19/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.6 Limit Value Monitoring
The system features a ‘limit value monitoring’ function with programmable limit values. The functions
can be set individually or in combination. Press F5 from the Add/Delete/Calibrate/LIM Screen to call up
the Limit screen.
Figure 8: LIM Screen (example)
Program Limit for Wind Sensor (see Section 3.6.1)
Program Limit for Load Sensor (see Section 3.6.2)
Program Limit for Angle Sensor (see Section 3.6.3)
Limits for A2B are not able to be set. If limit values are set, they will be stored after the system is switched off. The limits will remain active if the system goes through a power cycle.
NOTE
Limit Output Signals can be enabled for load and angle sensors. See Section 7.2.
Relays will need to be added for Limit Output Signals! DOs 1-3 supply ground.
LIM Screen Example
What Limits Can Be Set?
Saving Values
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 20/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Active limit values are indicated by the display of color-highlighted symbols. The icons in the sensor bar and the sensor values on the main screen will change color.
Icons Color Description
Blue Limits Not Activated
Green Limit Activated and Within Set Limit
Yellow Limit Nearing Set Limit
Red
Limit Exceeded
Audible alarm will sound
If Limit Output Signal Functionality is enabled
the Digital Output will go low (see Section 4.1.3)
Green A2B OK
Red
A2B Not OK
Audible alarm will sound
Digital Output 1
Figure 9: Main Working Screen with Activated Limits (example)
Warnings and Alarms
Not Activated
A2B OK
Limit Exceeded
Limit Nearing Set Value
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 21/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.6.1 Programming LIM for Wind Sensor
Press the corresponding function button from the LIM screen to set the limit. This will call up the Wind
Sensor Limit Screen
Figure 10: Set Wind Sensor Limit Screen
Wind Sensor Limits are set by the following instructions:
Turn the rotary knob to change the highlighted digit to the desired number.
o Limit value will increment/decrement by 1 unit
Press F3 to set & activate / deactivate limit
o Wind Sensor icon in sensor bar will change color
o Set Limit Button (F3) will change color
Instructions
Limit Value
Current Value
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 22/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.6.2 Programming LIM for Load Sensor
Press the corresponding function button from the LIM screen to set the limit. . This will call up the Load
Sensor Limit Screen.
Figure 11: Set Load Sensor Limit Screen
Load Sensor Limits are set by the following instructions:
Turn the rotary knob to change the highlighted digit to the desired number
o Limit Value will increment/decrement by 50 units x reeving multiplier
Example: If load sensor has a reeving of 2, the limit value will increment by
100 (50*2=100)
Press F3 to set & activate / deactivate limit
o Load Sensor icon in sensor bar will change color
o Set Limit Button (F3) will change color
Instructions
Limit Value
Current Value Enable/Disable
Limit Output Signal See Section 7.2.2
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 23/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
3.6.3 Programming LIM for Angle Sensor
Press the corresponding function button from the LIM screen to set the limit. . This will call up the Angle
Sensor Limit Screen.
Figure 12: Set Angle Sensor Limit Screen
The upper angle limits for Angle Sensors are set by the following instructions:
Boom up to desired maximum angle value (current value is displayed at top of screen)
Press the Set Upper Limit Button (F2) to set the upper value as the current angle value
(this will change the upper limit value)
Press F3 to activate/deactivate upper limit
o Upper Limit I / O Button (F3) will change color
Instructions
Upper Limit
Upper Angle Limit Value
Current Value
Lower Angle Limit Value
Enable/Disable Limit Output Signal See Section 7.2.1
User Portion
System Startup
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 24/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
The lower angle limits for Angle Sensors are set by the following instructions:
Boom up to desired maximum angle value (current value is displayed at top of screen)
Press the Set Upper Limit Button (F2) to set the upper value as the current angle value
(this will change the upper limit value)
Press F3 to activate/deactivate upper limit
o Upper Limit I / O Button (F3) will change color
Instructions
Lower Limit
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 25/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
4 System Settings (User)
The Setup menu allows the user to configure various settings and view Digital Output statuses. Press-
ing F8 from the Sensor Add/Delete/Calibrate/LIM Screen will call up the Sensor Calibration screen.
Figure 13: Setup Screen
LCD Brightness (see Section 4.1.1)
Sensor Information Transfer (see Section 8.1.1)
Key Brightness (see Section 4.1.2)
Set Units (see Section 4.1.4)
Digital Outputs (see Section 4.1.3)
Lock/Unlock System (see Section 8.1.2)
NOTE
The symbol indicates that the screen is password protected. If the system is not unlocked, pressing
password protect function buttons will have no function.
See Section 8.1.2 for more information on unlocking the system.
Function Keys
Software Version
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 26/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
4.1.1 LCD Brightness
The brightness of the LCD screen is able to be adjusted from 5% to 100%. Pressing F1 from the Setup
Screen will call up the LCD Brightness Screen.
Figure 14: LCD Brightness Screen
LCD Brightness is set by the following instructions:
Turn the rotary knob to change the LCD Brightness between 5% and 100%
Once the desired brightness is selected, press the SET key to set.
To abort, press the ESCAPE key
Instructions
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 27/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
4.1.2 Key Brightness
The brightness of the function keys is able to be adjusted from 5% to 100%. Pressing F2 from the Setup
Screen will call up the Key Brightness Screen.
Figure 15: Key Brightness Screen
LCD Brightness is set by the following instructions:
Turn the rotary knob to change the LCD Brightness between 5% and 100%
Once the desired brightness is selected, press the SET key to set.
To abort, press the ESCAPE key
Instructions
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 28/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
4.1.3 Digital Outputs
The system has three digital outputs. Pressing F4 from the Setup Screen will call up the Digital Output
Screen.
Figure 16: Digital Output Screen
Limit output signals can be enabled when user set limits are exceeded for angle or load sensors. Limit
output signal functionality cannot be disabled for A2B sensors. This function can be set for individual
sensors or in combination. See Section 7.2 for enabling limit output signals Section 3.6 for setting user
limits.
In order for a digital output to change state, the limit output signal must be activated and limits must be
set. When both of these conditions are met, an audible alarm will sound, the corresponding digital out-
put will go low, and the digital output display will turn red.
Digital Output
High (default) Low (activated)
1
Default
A2B OK
Load limit output signal acti-vated and under set limit
ATB Error
Load limit output signal activated and exceeded limit
2 Default
Angle lower limit activated and above set limit
Angle lower limit activated and exceeded limit
3 Default
Angle upper limit activated and below set limit
Angle upper limit activated and exceeded limit
Description of DOs
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 29/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Figure 17: Digital Output Screen with DO1 Low
NOTE
Relays will need to be added for Limit Output Signals! DOs 1-3 supply ground.
Example
User Portion
System Settings (User)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 30/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
4.1.4 Set Units
The units can be set in the Setup Screen by pressing F6. Every time F6 is pressed, the units will
change. This is indicated visually by the button in the setup screen and the units in the main working
screen changing.
Icon Actual Units
Wind kilometers per hour kph
Load metric ton t
Wind miles per hour mph
Load short ton ton
Wind miles per hour mph
Load pounds lbs
Description Unit Buttons
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 31/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Set-Up Portion
5 Installation
5.1 Mounting the Components
The equipment is supplied complete with necessary mounting parts. For mounting the wireless sen-
sors, please refer to the instructions provided with the respective sensor.
NOTE
PLEASE RECORD SENSOR ID INFORMATION PRIOR TO INSTALLING YOUR SENSORS
See Section 6.1 for more detail.
5.1.1 vSCALE D2 Console
The vSCALE D2 Console is mounted using a ram mount and ram mount adapter (see Figure 18:
Mounting the Console for visual detail). The recommended mounting method is as follows:
1. Attach the Ram Mount Adapter to the back of the console
2. Plug the vSCALE D2 power harness into the console
3. Attach one end the Ram Mount to the back of the console
4. Attach the opposite end of the Ram Mount to the cab
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 32/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Figure 18: Mounting the Console
5.1.2 TRS 10-W2
The TRS 10-W2 must be mounted in a suitable place on a sufficiently firm surface with the connectors
at the bottom. The device may be used both indoors and outdoors, but must be mounted such that the
LEDs are visible. For more information on the TRS10-W2, please refer to the TRS10-W2 manual.
Figure 19: TRS 10-W2
Ram Mount Adapter Part Number: 608460
Ram Mount (Partially Shown
Part Number: 031-300-060-382)
Antenna Socket
Central Plug
Sensor LEDs
Power LED
CAN LED
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 33/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
The distance between the holes in the housing is 102mm.
Figure 20: Dimensions of TRS10-W2
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 34/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
5.1.3 Magnetic Base Antenna
The antenna radiator must first be screwed hand tight onto the thread on the top side of the antenna
space until a soft stop is felt.
The antenna has a magnetic baseplate and adheres securely to all ferromagnetic surfaces.
Lay the antenna cable in such a way that it is neither squeezed nor laid upon sharp edges. Doing so
can cause the cable to be damaged
Figure 21: Magnetic Base Antenna
NOTE
Optimal ranges are achieved if the antenna is in horizontal alignment with the wireless sensor
antennas.
After laying the antenna cable, connect the coaxial connector of the antenna to the antenna socket on
the underside of the TRS 10-W2. Screw the connector on hand tight.
Figure 22: Connecting Antenna to TRS10-W2
IMPORTANT
The function of the antenna (and thus the whole system) can be impaired if a mismatching an-
tenna radiator is used.
Always use the antenna radiator contained in the console kit (HUS PN 102050).
Magnetic baseplate
Antenna radiator 2.4 GHz
Antenna base
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 35/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
5.2 Electrical Connection
Connection to power is done through the vSCALE D2 power harness. The open end of the cable is to
be connected properly using wire and ferrules.
5.2.1 Wiring of Console Connector
Please refer to the following illustration for the pin configuration of the console, located on the back of
the vSCALE D2.
Figure 23: vSCALE D2 Pinout
Pin Description Pin Description
1 Vcc +9…36 V DC 14 USB D-
2 Ignition 15 USB D+
3 GND 16 RS232 RxD
4 Car GND 17 RS232 TxD
5 n.c 18 RS232 GND
6 n.c. 19 AI/DI 3
7 n.c. 20 AI/DI 1
8 CAN 1 High 21 AI/DI 2
9 CAN 1 Low 22 AI/DI 4
10 CAN 2 High 23 SERV_ENABLE
11 CAN 2 Low 24 DO3
12 USB Vcc (+5V) 25 DO 1
13 USB GND 26 DO2
Connector View
Pin Assignment
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 36/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
5.2.2 Wiring of vSCALE D2 Power Harness
Please refer to Section 10.1.2.
5.2.3 Wiring of TRS 10-W2
Please refer to the following illustration for the pin configuration of the wireless receiver, located on the
bottom of the TRS10-W2.
Figure 24: TRS10-W2 Pinout
Pin Description Pin Description
1 V DC (10-30V) 7 n.c.
2 GND 8 n.c.
3 KGND (ground) 9 n.c.
4 n.c. 10 n.c.
5 KGND (shield) 11 CAN 1 High
6 n.c. 12 CAN 1 Low
Connector View
Pin Assignment
Set-Up Portion
Installation
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 37/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
5.2.4 Wiring of TRS 10-W2 Power Harness
Refer to Section 10.1.3.
5.2.5 Connecting the TRS 10-W2 Power Harness
Insert the central plug of the cable until it clicks, and then push the boot completely over the connector:
Figure 25: Connecting TRS10-W2 Power Harness
To comply with the EMC requirements for the surge voltages of power supply lines (EN 61000-4-5), it is
necessary that the ground wire is conductively connected to the vehicle chassis when mounting the
iFLEX TRS10-W2. Refer to the TRS10-W2 manual for more detail.
Figure 26: Connecting TRS10-W2 Power Harness for EMC Compliance
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 38/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6 Commissioning
At least one wireless sensor must be available in order to commission and operate the system. You will
find a guide to commissioning the PRS 90 and the wireless sensors below.
After boot-up, the Main Working Screen appears on the display:
Figure 27: Main Working Screen (no sensors installed)
The main working screen has 3 screens. The first screen displays sensors 1-4 and is automatically
displayed upon startup. Turn the rotary knob counter-clockwise to scroll down to pages 2 and 3.
The sensor bar will display the active sensors in all screens (excluding the camera screen). See Sec-
tion 3.1 for examples of the Main Working Screen with sensors installed.
Sensor Bar
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 39/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.1 Registering Wireless Sensors
Every wireless sensor to be used must be registered once on the central device. Wireless sensors that
are no longer to be used must be deleted from the list of installed sensors (see Section 6.2).
NOTE
THE FOLLOWING INFORMATION WILL BE NEEDED TO REGISTER SENSORS PRIOR TO
INSTALLATION.
PLEASE COMPLETE THIS STEP BEFORE INSTALLING YOUR SENSORS
Before registering any sensor, the following must be done:
Open the battery compartment
Remove the batteries
Make note of the Node ID
o The Node ID is a 5 digit number
o The Node ID is located above the software version number (see Figure 28: Node ID)
Install batteries
Close and secure the battery compartment
Use Sections 6.1.1, 6.1.2, 6.1.3, and 6.1.4 to register sensors
Figure 28: Node ID
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 40/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Sensor # Sensor Type Sensor ID
1
2
3
4
5
6
7
8
1 Wind 00578
NOTE
When a sensor is added, it is added to the first available sensor spot (1-8). The sensor will not
change spots unless the sensor is deleted and re-added.
NOTE
Follow the mounting and adjustment instructions included with each sensor.
Example:
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 41/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Press F1, F2, F3, F5, F6, or F7 to call up the Sensor Add/Delete/Calibrate/LIM Screen. See Section
2.5 for more detail on Function Buttons.
Figure 29: Sensor Add/Delete/Calibrate/LIM Screen
Add Wind Sensor (see Section 6.1.1)
Set Limits (see Section 3.6)
Add Load Sensor (see Section 6.1.2)
Delete Sensor (see Section 6.2)
Add A2B Sensor (see Section 6.1.3)
Calibrate Sensors (see Section 7)
Add Angle Sensor (see Section 6.1.4)
Setup (see Section 8)
NOTE
The symbol indicates that the screen is password protected. If the system is not unlocked, pressing
password protected function buttons will have no function.
See Section 8.1.2 for more information on unlocking the system.
Function Keys
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 42/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.1.1 Registering a Wind Sensor
Press F1 from the Add/Delete/Calibrate/LIM Screen. This will call up the Add Wind Sensor screen.
Figure 30: Add Wind Sensor Screen
Sensor ID Input is done by the following instructions:
When entering the screen, the first of the five digits will be highlighted in “green”
Turn the rotary knob to change the highlighted digit to the desired number
Once the green digit has changed to the correct number, press the rotary knob to continue to
the second digit
Continue this process until all five digits have been entered
Once the correct ID is entered, press the SET key to register the sensor
To abort, press the ESCAPE key
If SET is pressed, you will return to the Sensor Add/Delete/Calibrate/LIM Screen. If the sensor was
added successfully, the load icon will appear in the next available spot in the sensor bar.
Instructions
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 43/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.1.2 Registering a Load Sensor
Press F2 from the Add/Delete/Calibrate/LIM Screen. This will call up the Add Load Sensor screen.
Figure 31: Add Load Sensor Screen
Sensor ID Input is done by the following instructions:
When entering the screen, the first of the five digits will be highlighted in “green”
Turn the rotary knob to change the highlighted digit to the desired number
Once the green digit has changed to the correct number, press the rotary knob to continue to
the second digit
Continue this process until all five digits have been entered
Once the correct ID is entered, press the SET key to register the sensor
To abort, press the ESCAPE key
If SET is pressed, you will return to the Sensor Add/Delete/Calibrate/LIM Screen. If the sensor was
added successfully, the load icon will appear in the next available spot in the sensor bar.
Instructions
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 44/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.1.3 Registering a A2B Sensor
Press F3 from the Add/Delete/Calibrate/LIM Screen. This will call up the Add A2B Sensor screen.
Figure 32: Add A2B Sensor Screen
Sensor ID Input is done by the following instructions:
When entering the screen, the first of the five digits will be highlighted in “green”
Turn the rotary knob to change the highlighted digit to the desired number
Once the green digit has changed to the correct number, press the rotary knob to continue to
the second digit
Continue this process until all five digits have been entered
Once the correct ID is entered, press the SET key to register the sensor
To abort, press the ESCAPE key
If SET is pressed, you will return to the Sensor Add/Delete/Calibrate/LIM Screen. If the sensor was
added successfully, the load icon will appear in the next available spot in the sensor bar.
Instructions
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 45/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.1.4 Registering an Angle Sensor
Press F4 from the Add/Delete/Calibrate/LIM Screen. This will call up the Add Angle Sensor screen.
Figure 33: Add Angle Sensor Screen
Sensor ID Input is done by the following instructions:
When entering the screen, the first of the five digits will be highlighted in “green”
Turn the rotary knob to change the highlighted digit to the desired number
Once the green digit has changed to the correct number, press the rotary knob to continue to
the second digit
Continue this process until all five digits have been entered
Once the correct ID is entered, press the SET key to register the sensor
To abort, press the ESCAPE key
If SET is pressed, you will return to the Sensor Add/Delete/Calibrate/LIM Screen. If the sensor was
added successfully, the load icon will appear in the next available spot in the sensor bar.
Instructions
Set-Up Portion
Commissioning
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 46/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
6.2 Deleting (Removing) Sensors
Wireless sensors that are no longer to be used must be deleted from the list of available sensors. To
call up the Delete Sensor screen, press F6 from the Sensor Add/Delete/Calibrate/LIM Screen.
Figure 34: Delete Sensor Screen (example)
Press the corresponding function button to delete the desired sensor. When a sensor is deleted, all
other sensors will keep their previous spot on the main working screen, sensor bar, and buttons.
If F7 is pressed, it will delete the sensor added to sensor spot 7.
Figure 35: Delete Sensor Screen (deletion example)
Example Screen
Example
Sensor 5
Sensor 6
Sensor 7
Sensor 8
Sensor 1
Sensor 2
Sensor 3
Sensor 4
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 47/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7 Configuring the System
If the system is used together with wireless load sensors, the rope reeving must be set (see Section
3.5.1). The sensor must also be calibrated (see Section 7.1.1).
CAUTION
The device is used together with wireless load sensors in lifting equipment with a multiple
reeved lifting rope, then it is of fundamental importance for a correct load display and for the
limit value monitoring to correctly input the number of rope reevings according to the actual
number of rope reevings.
Therefore, the necessary inputs may only be made by operators who are familiar with the opera-
tion of the system.
If the system is used together with wireless wind sensors, the zero point of the angle sensor must be
adjusted after mounting (see Section 7.1.2).
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 48/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7.1 Sensor Calibration
Setting the zero point is necessary after the installation of each angle and force sensor. Pressing F7
from the Sensor Add/Delete/Calibrate/LIM Screen will call up the Sensor Calibration screen.
Figure 36: Sensor Calibration Screen (example)
Calibrate Load Sensor (see Section 7.1.1)
Calibrate Angle Sensor (see Section 7.1.2)
Sensor Calibration Screen Example
Function Keys
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 49/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7.1.1 Calibrating Load Sensor
Press the corresponding function button to calibrate the desired load sensor. This will bring up the
Load Calibration Screen for the sensor selected.
Complete the following steps to set the zero point of the load sensor. The process can be aborted at
any time by hitting the ESCAPE key.
1. Remove all load from load sensor
2. Press to confirm this step is
completed
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 50/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7.1.2 Calibrating Angle Sensor
Press the corresponding function button to calibrate the desired angle sensor. This will bring up the
Angle Calibration Screen for the sensor selected.
Complete the following steps to set the zero point of the angle sensor. The process can be aborted at
any time by hitting the ESCAPE key.
1. Fully retract boom
2. Press the SET key to confirm this
step is completed
1. Boom down
2. Press the SET key to confirm this
step is completed
1. Lower boom to exactly 0° using a digital
level on the boom
2. Press the SET key to confirm this
step is completed
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 51/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7.2 Limit Output Signal Setup
Limit output signals can be enabled when user set limits are exceeded for load and angle sensors. Limit
output signal functionality cannot be disabled for A2B sensors. This function can be set for individual
sensors or in combination. To enable/disable this feature on a sensor, press the corresponding function
button from the LIM screen (see Section 3.6 for more information on setting limits).
NOTE
Relays will need to be added for Limit Output Signals! DOs 1-3 supply ground.
7.2.1 Enabling Limit Output Signals for Angle Sensors
Press the corresponding function button from the LIM screen to set the limit. This will call up the Angle
Sensor Limit Screen. The lockout functionality is enabled or disabled by pressing the Digital Output
button (F1).
Figure 37: Set Angle Sensor Limit Screen
Disabled
Enabled
Instructions
Enable/Disable Lockout
Set-Up Portion
Configuring the System
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 52/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
7.2.2 Enabling Limit Output Signals for Load Sensors
Press the corresponding function button from the LIM screen to set the limit. This will call up the Load
Sensor Limit Screen. The lockout functionality is enabled or disabled by pressing the Digital Output
button (F1).
Figure 38: Set Load Sensor Limit Screen
Disabled
Enabled
Instructions
Enable/Disable Lockout
Set-Up Portion
System Settings (Set-Up)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 53/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
8 System Settings (Set-Up)
The Setup menu allows the user to configure various settings and view Digital Output statuses. Press-
ing F8 from the Sensor Add/Delete/Calibrate/LIM Screen will call up the Sensor Calibration screen.
Figure 39: Setup Screen
LCD Brightness (see Section 4.1.1)
Sensor Information Transfer (see Section 8.1.1)
Key Brightness (see Section 4.1.2)
Set Units (see Section 4.1.4)
Digital Outputs (see Section 4.1.3)
Lock/Unlock System (see Section 8.1.2)
NOTE
The symbol indicates that the screen is password protected. If the system is not unlocked, pressing
password protect function buttons will have no function.
See Section 8.1.2 for more information on unlocking the system.
Function Keys
Set-Up Portion
System Settings (Set-Up)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 54/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
8.1.1 Sensor Information Transfer
The sensor IDs set in Section 6.1 are stored on both the vSCALE D2 console and the TRS 10-W2 wire-
less receiver. This is so sensor IDs do not have to be re-entered in the event of having to replace either
the vSCALE D2 console or the TRS 10-W2.
In the event the console would need replaced, selecting F5 from the Sensor Screen will transfer the
sensor ID information stored on the existing TRS 10-W2 to the new console.
In the event the TRS10-W2 would need replaced, selecting F5 from the Sensor Screen will transfer the
sensor ID information stored on the existing console to the new TRS 10-W2.
The Sensor Information Transfer button will have no function if there is sensor information stored on
both the console and TRS 10-W2.
Set-Up Portion
System Settings (Set-Up)
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 55/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
8.1.2 Lock/Unlock System
Certain screens are protected by a system password. The system can be unlocked by pressing F8 in
the Setup Screen. The system is locked upon start up.
Password Input is done by the following instructions:
When entering the screen, the first of the four digits will be highlighted in “green”
o The Password for this system is 2034
Turn the rotary knob to change the highlighted digit to the desired number
Once the green digit has changed to the correct number, press the rotary knob to continue to
the second digit
Continue this process until all four digits have been entered
Once the correct ID is entered, press the SET key to register the sensor
To abort, press the ESCAPE key
If the password was correct, the Lock/Unlock System button (F8) will change in the Setup Screen and
the Lock/Unlock icon will change in the upper right hand corner of the screen. If the password was
incorrect, the password input box will remain on the screen until a correct password is entered or the
function is aborted.
System Locked
System Unlocked
Lock/ Unlock System Button (F8 Setup Screen)
Lock/Unlock System Icon
To lock the system, press the Lock/Unlock System button (F8) from the Setup Menu a second time.
The Lock/Unlock System button will change in the Setup Screen and the Lock/Unlock icon will change
in the upper right hand corner of the screen.
Instructions
Set-Up Portion
Service and Maintenance
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 56/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
9 Service and Maintenance
The vSCALE D2 operating console contains no wearing parts and therefore cannot be opened. If you
notice malfunctions or differences between actual and displayed measured values, you should switch
the device off and have it checked and, if necessary, repaired immediately by an authorized Hirsch-
mann service partner.
You must always keep the full details contained on the type plate on hand.
Clean the surface and the front screen of the device occasionally with a damp cloth and a mild deter-
gent. Never use abrasive or aggressive detergents as these may damage the device.
IMPORTANT
Device may be damaged by the use of high-pressure cleaners.
The device must not be treated with a high-pressure cleaner or similarly aggressive method
under any circumstances!
Condensation inside the vSCALE console can damage electronic components or the LCD and can
condense at the inner side of the front glass/touch. Although the vSCALE console is designed as a
closed housing with a Gore-Tex-Membrane for breathing, condensation may occur as a physical effect,
if the console is exposed to unfavorable temperature/humidity cycles, which pumps humidity inside the
housing.
Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device,
which must then be properly repaired without delay.
Keep the contacts and the area around the device connectors clean and check occasionally that all
connections are secure.
If parts are damaged, they must be properly repaired or replaced immediately.
Maintenance
Cleaning
Usage
Repair
Set-Up Portion
Service and Maintenance
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 57/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
9.1 Uploading Software
NOTE
Item needed: 2 GB or less USB flash drive uploaded with software files.
1. Ensure the system is turned off (crane ignition key turned to the “OFF” position).
2. Insert the USB flash drive with the software loaded into the USB port on the vSCALE D2
console (see Section 2.5 for more detail).
3. Press and hold F1 and F2 and turn the system ON (crane ignition key turned to “on” or
ACCY” position). Continue to hold for an additional 10 seconds to ensure system recog-
nizes the selection.
4. The system will now begin the uploading process. The screen will begin to display various
messages as the software loads. This process may take several minutes.
5. Once step 4 has been completed, the console will boot normally. You may now power
down the system (crane ignition key turned to the “OFF” position).
6. You can now safely remove the USB flash drive and replace the flap
.
7. The software has now been uploaded and the system is ready for use.
Instructions
Press and hold top two function
keys during power up
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 58/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
10 Appendix
10.1 Technical Data
10.1.1 vSCALE D2
Part Number 608413 (before software)
Operating voltage 9 - 36 V DC,
suitable for 12 and/or 24 V on-board power supply
Overvoltage protection overvoltage up to max. 48V DC / 2 minutes
Reverse polarity protection up to -48V DC
Display 4.3”, 95 mm(W) x 53 mm (H)
Brightness 400 cd/m²
Contrast 400:1
Illumination LED, adjustable brightness
Audible alarm built-in, output for external horn
Operating temperature range -40ºC to +75ºC
Storage temperature range -40 ºC to +85 ºC
Protection class IP 66/67, according to ISO 20653: Road Vehicles – Degrees of pro-
tection (IP-code) – Protection of electrical equipment against foreign objects, water and access
Scope of supply - vSCALE D2 operating console (depending on scope
of delivery with pre-fitted bracket for RAM Mount)
- Mount articulated mounting
- User manual (PDF file or on data storage device)
10.1.2 TRS 10-W2
Article designation iFLEX TRS 10-W2
Article number 608799
Operating voltage 10 - 30 V DC
Fuse Self-resetting internal fuse, 500 mA
Transmission frequency 2.45 GHz, ISM band, registration/licence-free
IEEE 802.15.4 standard, DSSS /OQPSK modulated Class 1 radio system in accordance with FTEG and 1999/5/EU (R&TTE)
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 59/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Antenna 2.4 GHz, with magnetic base and screwed on antenna radiator, 4m
connecting cable, RP-SMA plug
Range approx. 300 m (depending upon environmental conditions)
CAN interface ISO 11898, high-speed CAN, standard identifier (11-bit)
CAN protocol CANopen slave CiA DS-301/DS401
Data rate 125 kbit/s (standard), 250 kbit/s, 500 kbit/s, 750 kbit/s, 1 Mbit/s
Node ID Standard: 31dec / 1Fhex (configurable)
CE conformity ETSI EN 300 328
ETSI EN 301 489-1 ETSI EN 300 489-17 EN 60950-1
FCC conformity FCC 47 CFR Part 15, Radio Frequency Devices, Subpart B
Control elements none
Displays 10 status LEDs
for signalling various operating conditions
Electrical connection Central connector (German) 12-pole (on underside of device)
Antenna connection RP-SMA, coaxial (on the underside of the device)
Dimensions H 134 mm x W 118,2 mm x D 36,3 mm
Weight 0.262 kg (device only)
Distance between mounting holes 102,1 mm
Operating temperature range -40 ºC to +85 ºC
Storage temperature range -50 ºC to +85 ºC
Protection class IP 66/67
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 60/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
10.1 Wiring Diagrams
10.1.1 System Layout
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 61/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 62/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
10.1.2 Wiring of vSCALE D2 Power Harness
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 63/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 64/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
10.1.3 Wiring of TRS 10-W2 Power Harness
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 65/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Feedback What is your opinion about this manual? We always try to describe the products fully in our manuals, as
well as providing important background knowledge to ensure trouble-free operation.
We take the task of continuous improvement and reduction of errors very seriously. Your comments
and suggestions help us to increase the quality and level of information for this document.
Your assessment of this manual:
excellent good satisfactory so-so poor
Accuracy O O O O O
Readability O O O O O
Comprehensibility O O O O O
Examples O O O O O
Structure / Layout O O O O O
Completeness O O O O O
Illustrations / Images O O O O O
Drawings, Diagrams O O O O O
Tables O O O O O
Did you discover errors in this manual?
If so, on which page?
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 66/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Suggestions for improvement and additional information:
General comments:
Sender:
Company / Department
Name / Phone
Street
Zip code / City
Date / Signature
Dear user,
please complete and return both pages of this feedback:
via Fax an: +49 (0)7243 709 3222
via Post an: Hirschmann Automation and Control GmbH Documentation Hertzstr. 32-34 76275 Ettlingen
Thank You !
actual QR code 45x45 mm
Set-Up Portion
Appendix
© 2015 Hirschmann Automation and Control GmbH · Mobile Machine Control Solutions · www.beldensolutions.com 67/67
PRS 90 Software v9 / Operators Manual / 10/2015 / Issue A / ac.
Notes