PROTECH CONSULTANTS PVT. LTD. Corporate Presentation

Practicing Innovation leads to Success

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PRELUDEPRELUDE

A Medium sized Engineering Consultancy Company serving the Chemical and Petrochemical Industry.

Founded in1986 by four experienced Chemical Engineering Professionals, viz. Mr. C.P.Saranathan (Late),

Mr. P.N.Srinivasan Mr. R.Narasimhan Dr. N. Rangaprasad

Registered in the Directory of Industrial consultancy by IDBI

Successfully Commissioned several Process Plants in India and also abroad

Located in Chennai

DIRECTORSP.N. SRINIVASAN A Chemical Engineer having over 40 years experience in Chlor Alkali & fine chemical Industries. He has

wide experience in project execution, installation and commissioning

R. NARASIMHANA Chemical Engineer having over 37 years industrial experience. He has wide experience in Chlor Alkali, technical grade Pesticides & formulation and implementing projects.

Dr. N.RANGAPRASAD A Chemical Engineer with PG from IIS, Bangalore and Doctorate from University of Oklahama, USA

having over 35 years experience in plant & process design, supervision of erection and commissioning. He has specialized in developing engineering concepts for various projects.

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OFFICE OVERVIEW

Reception Engineering Department

Conference Room CAD Department

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PROTECH has

About 25000 Process/ Project Engineering Hours per annum.

About 20000 Mechanical Engineering Hours per annum

About 35000 Piping Engineering / drafting Hours per annum.

About 7000 Electrical Engineering Hours per annum.

About 20000 Civil Engineering Hours per annum.

About 10000 Instrumentation Engineering Hours per annum.

Pre-investment Studies

Basic Engineering

Detailed Engineering

Project Management

Procurement Assistance

Construction and Commissioning assistance

Turnkey supply of systems

Engg. Services Offered Engineering Capacity

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Know-How & Proven Technologies Available for…

Complete Chlor-Alkali plant (except Electrolyser Membrane cell process and design).

Chlorine Drying, Liquefaction & Vaporizer Unit.

Chlorine Di-oxide solution plant for Pulp & Paper Industry - R2 process and modified Hydrogen Peroxide process

Stable bleaching powder plant

Salt up-gradation and Iodization plant

Extraction of Bromine from Sea Water Bittern.

Calcium Chloride Plant

Strategic AllianceWith ERCO worldwide, Canada

For setting up of Chlorine Dioxide plants using R8 and R10 process.

Strategic AllianceWith ERCO worldwide, Canada

For setting up of Chlorine Dioxide plants using R8 and R10 process.

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Lines of BusinessLines of Business

Chlor-Alkali plant inclusive of: Primary Brine & Secondary Brine Unit Caustic Evaporation Chlorine Cooling, Drying, Compression, Liquefaction &

Storage. Hydrogen Gas Cooling & Handling Hydrochloric Acid Synthesis Unit Sodium Hypo Unit Engineering of Utilities

Stable Bleaching Powder

Salt Handling, Washing & Up-gradation

Calcium Chloride Soln. Preparation – continuous process

Chlorine Di-Oxide plant

Hydro-chlorination of Methanol

Petrochemical

Fine chemicals

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Process Engineering Process Engineering Preparation of process description for the plant.

Developing Material and energy balance for the processing unit.

Developing process and instruments diagrams (P & ID's) for Process & Utility Sections.

Developing quantity of utilities required for the plant

Pipe line sizing.

Preparation of line list, valve list, equipment list etc.

Submission of Plant Operating Manual.

Assistance during Pre-commissioning & Commissioning

Carrying out Hazop Study for addressing safety related issues of the plant.

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Mechanical Engineering Mechanical Engineering

Preparation of Data sheets, Enquiry specification sheets for fabricated equipment including detailed sketches.

Preparation of Enquiry specification sheets for bought-out items like pumps, blowers, filters, etc.,

Preparation of Enquiry specification sheets for package items like boilers, compressors, chillers etc.

Plot plan. Equipment layouts (plan and sections). Scrutiny, checking and approval of fabrication drawings for

fabricated items prepared by vendors and Inspection. Preparation of load data drawing including foundation and

pocket details for carrying out the civil work. Review of vendor documents / drawings for the bought - out

items. Preparation of Enquiry specification for equipment/piping

erection work, insulation and painting work etc. Preparation of drawings for submission to government bodies. Supervision of Mechanical erection

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Piping Engineering Piping Engineering

Piping specification.

Piping drawings - plan and elevation.

Pipe support layouts with details.

Stress analysis of piping.

Isometric drawings with BOQ.

Bulk / Final Bills of Quantities for procurement.

Supervision of Piping Erection

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Civil EngineeringCivil Engineering

Architectural drawings for all the buildings.

Detailed civil drawing for all plant buildings, utility area, adjoining roads, drains, equipment foundations, pipe/cable racks etc.

Preparation of bill of quantities, technical specifications, piling design and layout.

Preparation of Civil tender.

Floating of civil tender to various vendors, including terms & conditions.

Preparation of Bid analysis for the civil construction work.

Supervision of civil construction.

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Electrical EngineeringElectrical Engineering

Single line diagrams.

Preparation of Cable & Cable Tray Routing drawing and selecting location of Push Button Stations.

Enquiry specification sheets for the electrical equipment including Transformer, MCC, Cables, Switches, Lighting etc.

Power / Earthing / Lighting Layouts for the process and utility buildings.

Bill of material for electrical items like cable, cable tray etc.

Enquiry specification for electrical erection.

Supervision of electrical erection

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Instrumentation EngineeringInstrumentation Engineering

Instrument Summary. Enquiry specification sheets for all instruments. Process control and interlock description. Preparation of I/O list for analog and digital signal for DCS. Preparation of control loop schematic diagrams, wiring

diagrams, process graphic diagrams for DCS graphics, interlock/ladder logic diagram

Instrument Cable & Cable Tray Routing Drawing Instrument layout. Specifications for air headers, instrument cables, junction boxes

and cable trays. Instrument cable schedule. Loop Diagrams & Hook up diagrams. Enquiry specification for instrument erection along with

instrument erection MTO. Supervision of Instrument Erection.

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Project Management Project Management

Collate Basic Data Bar / Pert Chart Coordination with client Review of data provided by client and arrange to obtain missing information Procurement Assitance Prepare Activity Schedule and Highlight Client on the critical activities and steps that need

immediate execution, to achieve target schedule Conduct review meetings amongst

- Client

- Lead Engineers

- Vendors and Contractors Pre-assess the activities which are likely to be delayed and assist client in taking necessary

steps in advance to take care of any slippage. Prepare progress report highlighting the activities completed, activities to be planned &

completed for the next 2 months, slippage etc. Arrange for meetings with all vendors for the Techno-Commercial meetings and assist client

in finalizing the orders.

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HP SERVER 2003 with Extensive LAN network

“A0” Size Inkjet Printer

“A3 & A4” Size Inkjet Printers

Broadband Internet Connectivity

Library housing the necessary technical codes & standards and reference books

Subscribed to leading technical journals & magazines.

PROCESS, MECHANICAL, INSTRUMENTATION & ELECTRICAL:

AutoCAD Release 2011 – Network Version (10 user’s) for Drafting

Designers Desktop for mechanical design of vessels, heat exchangers and tall columns – Based on ASME & TEMA.

CV Spec for Control Valve Sizing. MS Project (2003) for project

management TALLY – for accounting

CIVIL & STRUCTURAL:

STADD 2008 for Structural Design STRAP 2004 for Structural Detailing REVIT 2009 for Architecture

InfrastructureFacilities

Software Tools Used

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Special Designs Carried OutSpecial Designs Carried Out

Chlorine Liquefier

Chlorine drying tower

Chlorine Vaporizer

Ion Exchange Unit for Brine Purification

Calcium Chloride Solution – continuous process

Reactors

Single effect, Double effect and Triple effect Caustic evaporators

Electrolyzer Supplier: UHDE

1. Kothari Petrochemicals Ltd., Karaikal Capacity: 60 TPD (Expandable to 100 TPD) (Year of Completion: 1997)

2. Chemplast Sanmar Ltd., Karaikal Capacity: 112.5 TPD (Year of completion: 2004)

3. Chemplast Sanmar Ltd., Karaikal Capacity: 52.5 TPD (Year of completion: 2006)

1. Primary Brine Unit: Consisting of saturation, chemical preparation, precipitation, clarification, brine filtration including anthracite filters & Precoat filters.

2. Secondary Brine unit, Brine Dechlorination unit and Chlorate Destruction unit

3. Chlorine Handling Unit: Consisting of Chlorine cooling, drying, compression, liquefaction, storage & tonner handling.

4. Hydrogen cooling & distribution to flaker unit, bottling plant & Hydrochloric Acid synthesis unit.

5. Caustic handling unit: Consisting of Caustic distribution & Caustic Concentration Unit (CCU):

6. Sodium Hypo Unit

7. Storage, Loading & unloading systems

8. Utilities consisting of Cooling water, Chilled water, DM water, Raw water, Plant air, Instrument air, Padding air, Nitrogen generation unit & Steam.

9. Instrumentation (including DCS)

10.Civil & Electrical engineering was also carried out for Kothari & Chemplast Sanmar Karaikal unit.

BASIC/DETAILED ENGINEERING AND PROJECT MANAGEMENT EXPERIENCE IN CHLOR-ALKALI PLANTS

SCOPE

Electrolyzer Supplier: AKCC

1. Chemplast Sanmar Ltd., Mettur Dam Capacity: 200 TPD (Year of completion: 2007)

2. ASM Chemical Industries , Bangladesh Capacity: 60 TPD (Expandable to 100 TPD) (Year of completion: 2008) Note: Detail Engineering only

3. TCI Sanmar Chemicals, LLC, Egypt Capacity: 281 TPD (Year of completion: 2009)

Electrolyzer Supplier: UHDENORA

1. Malay-Sino Chemical Industries Sdn. Bhd., Malaysia Capacity : 180 TPD (Expected Year of completion: 2011)

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UNITS DESIGNED BY PROTECH FOR CHLOR-ALKALI PLANTS (Partial List)

CHLORINE DRYING TOWER

HUKUMCHAND JUTE INDUSTRIES LTD., AMLAI, MADHYA PRADESH – 70 TPD

ATUL PRODUCTS, VALSAD – 60 TPD

DCW LTD., SAHUPURAM, TAMILNADU – 80 TPD

JAYASHREE CHEMICALS LTD., GANJAM, ORISSA – 60TPD

SREE RAYALASEEMA ALKALIES & ALLIED CHEMICALS LTD., KURNOOL, AP – 60 TPD

SPIC HEAVY CHEMICALS, MANALI CHENNAII – 160 TPD

THAI ORGANIC CHEMICALS LTD., THAILAND – 130 TPD

BIHAR CAUSTIC & CHEMICALS LTD., GARWAH ROAD, BIHAR – 80 TPD

SHRIRAM VINYL & CHEMICALS INDUSTRIES LTD., KOTA – 100 TPD

GRASIM INDUSTRIES LTD., CHEMICAL DIVISION, NAGDA – 80 TPD

ROT QUIMCA, MEXICO – 40 TPD

ROT QUIMCA, MEXICO – 40 TPD

HUKUMCHAND JUTE INDUSTRIES LTD., AMLAI, MADHYA PRADESH – 70 TPD

DCW LTD., SAHUPURAM, TAMILNADU – 80 TPD

DCM SHRI RAM CONSOLIDATED LTD., KOTA RAJASTHAN – 70 TPD

BIHAR CAUSTIC & CHEMICALS LTD., BIHAR – 100 TPD

GRASIM INDUSTRIES LTD., CHEMICAL DIVISION NAGDA – 72 TPD

CHLORINE LIQUEFACTION PLANTS

LIQUID CHLORINE VAPOURIZER SYSTEM

ADITYA BIRLA CHEMICALS (THAI) LIMITED – 4 TPH

MANALI PETROCHEMICALS LTD., MANALI, CHENNAI – 3 TPH.

KERALA MINERALS & METALS LTD., QUILON, KERALA – 2 TPH

CHEMICALS & PLASTICS INDIA LTD., METTUR DAM, TAMIL NADU.

KOTHARI SUGARS & CHEMICALS LTD., KARAIKAL, TAMIL NADU.

VANAVIL DYES & CHEMICALS LTD., CUDDALORE, TAMIL NADU.

GRASIM INDUSTRIES LTD. (CHEMICAL DIVISION), NAGDA, M.P – 2 TPH & 4 TPH

KANORIA CHEMICALS & INDUSTRIES LTD., RENUKOOT, U.P – 1.5 TPH & 2 TPH

BIHAR CAUSTIC & CHEMICALS LTD. BIHAR – 2.5 TPH

UNITS DESIGNED BY PROTECH FOR CHLOR-ALKALI PLANTS (Partial List)

CAUSTIC EVAPORATION PLANTS SODIUM HYPO UNIT

GUJARAT ALKALI & CHEMICALS LIMITED, DAHEJWASTE HEAT RECOVERY SYSTEM BY ADOPTING DOUBLE EFFECT EVAPORATION – 200 TPD (31.5 TO 49% CONCENTRATION)

GUJARAT ALKALI & CHEMICALS LIMITED, DAHEJ – 100 TPD (48 TO 58% CONCENTRATION)

SPIC HEAVY CHEMICALS, MANALI, CHENNAI – 165 TPD (TRIPLE EFFECT EVAPORATION)

KOTHARI PETROCHEMICALS LTD., KARAIKAL – 60 TPD (DOUBLE EFFECT EVAPORATION)

HINDUSTAN ORGANIC CHEMICALS LTD., RASAYANI, MAHARASHTRA – 60 TPD (TRIPLE EFFECT EVAP.)

CHEMFAB ALKALIES LTD., PONDICHERRY – 120 TPD. CHEMPLAST SANMAR LTD., KARAIKAL – 112.5 TPD (TRIPLE EFFECT EVAPORATION)

CHEMPLAST SANMAR LTD., KARAIKAL – 52.5 TPD(SINGLE EFFECT EVAPORATION)

CHEMPLAST SANMAR LTD., METTUR DAM – 200 TPD (TRIPLE EFFECT EVAPORATION)

ATUL PRODUCTS, VALSAD

PUNJAB ALKALIES & CHEMICAL LIMITED, PUNJAB GRASIM INDUSTRIES LIMITED, NAGDA

DCW LTD., SAHUPURAM

TRAVANCORE CHEMICAL LTD..KERALA

DCM SHRIRAM CHEMICAL LTD., RAJASTHAN. CHEMFAB ALKALIES LIMITED., PUDUCHERY

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VARIOUS OTHER PROJECTS - PARTIAL LIST

SALT & MARINE CHEMICAL PLANTS

INTERNATIONAL COUNCIL FOR CONTROL OF IODINE DEFICIENCY DISORDERS,SRI LANKA (ICCIDDSL) , 15 TPH & 8 TPH SALT WASHERY(YEAR OF COMPLETION: 2007)

HINDUSTAN SALTS LIMITED, SAMBHAR LAKE, RAJASTHAN10 TPH SALT UP-GRADATION (YEAR OF COMPLETION: 2006)

TAMILNADU SALT CORPORATION LTD., VALINOKKAM, 15750 TPA IODIZED SALT & 9810 TPA DOUBLE FORTIFIED SALT(YEAR OF COMPLETION: 2004)

CHEMPLAST SANMAR LTD., SALT WORKS, VEDARANYAM. 40 TPH SALT UP-GRADATION PLANT (DOUBLE EFFECT EVAPORATION)

PREM NAMAK UDYOG PVT. LTD., DHARANGHDRA. ., 72,000 TPA FREE FLOWING IODIZED SALT

INORGANIC CHEMICAL PLANTS

ATOFINA CATALYST INDIA LIMITED, NAGDA ALUMINIUM CHLORIDE MANUFACTURING PLANT

BILASPUR BARYTES (P) LTD, BILASPUR, M.P. BARIUM CARBONATE PLANT

KOTHARI SUGARS & CHEMICALS LTD., CHENNAI., CONCENTRATED NITRIC ACID

SPIC HEAVY CHEMICALS DIVISION, MANALI, CHENNAI. ALUMINIUM CHLORIDE PLANT EXPANSION

GUJARAT ALKALIES & CHEMICALS LIMITED, RANOLI, CALCIUM CHLORIDE SOLUTION PREPARATION (CONTINOUS PROCESS) & EVAPORATION (33 TO 46%)CAPACITY: 26.5 TPD

OMAN CHLORINE, SOHAR, OMANTURNKEY SUPPLY OF CALCIUM CHLORIDE SOLUTION PREPARATION UNITCAPACITY: 37 TPD.

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VARIOUS OTHER PROJECTS - PARTIAL LIST

FINE CHEMICALS PLANTS

BAYER INDIAN SYNTANS LTD., MADURAI LEATHER PROCESSING MANUFACTURING UNIT

SPIC PHARMA, CUDDALORE, TAMILNADU. LEATHER FINISHING CHEMICAL UNIT

STAHL INDIA PVT. LTD., RANIPET. LEATHER FINISHING CHEMICALS UNIT

INNOVASYNTH TECHNOLOGIES INDIA PVT. LTD., KHOPOLI, MAHARASTRA , SPECIALTY CHEMICAL PLANT

ATC CHEMICALS INDIA PVT. LTD., PUDUCHERRY., SYNTANS PLANT

PETROARALDITE LTD., MANALI, CHENNAI EXPANSION OF SOLID RESIN PLANT

CHLORINE DIOXIDE PLANTS

BINDAL PAPERS LTD., MUZZAFFARNAGAR, UPCAPACITY: 5 TPD (H202 PROCESS)

KR PULP & PAPERS LTD, SHAHJAHANPUR, U.P. CAPACITY: 4 TPD (H202 PROCESS)

SESHASYAEE PAPER & BOARDS LIMITED, ERODE, TAMIL NADU CAPACITY: 10 TPD (R-8 PROCESS)

RUCHIRA PAPERS LIMITED, KALA-AMB(HIMACHAL PRADESH) CAPACITY: 1.5 TPD (H202 PROCESS)

JK PAPERS LTD, SURAT, GUJARATCAPACITY: 1.5 TPD (H202 PROCESS)

BALLARAPUR INDUSTRIES LTD, SEWA, ORISSACAPACITY: 4.5 TPD (CONVERSION FROM R-2 PROCESS TO H2O2 PROCESS) AND 1.5 TPD (R-2 PROCESS)

KEMIRA PULP & PAPER, ARGENTINACAPACITY: 7 TPD (R-8 PROCESS)

RIA PULP, INDONESIACAPACITY: 30 TPD (R-10 PROCESS)

ITC BHADRACHALAM PAPERBOARDS LTD., ANDHRAPRADESHCAPACITY: 7.0 TPD (R-8 PROCESS)

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VARIOUS OTHER PROJECTS - PARTIAL LIST

PETROCHEMICALS PLANTS

MANALI PETROCHEMICALS LTD., CHENNAI, TAMIL NADUDetailed Engineering Services for setting up of Propylene Oxide Reactor Unit - Plant-II

SUPREME PETROCHEM LIMITED, MANALI,Engineering Services for revamping of their existing Expanded Polystyrene (EPS) Plant

INDIAN ADDITIVES LTD., MANALI, TAMIL NADU. Detailed Engineering Services for installation of Batch Reactor, Blending Vessels and 100 KL Liquid Storage Tanks

CETEX PETROCHEMICALS LTD., MANALI, TAMIL NADUConsultancy services for Debottlenecking of Secondary Butyl Alcohol (SBA) & Methyl Ethyl Ketone (MEK) plant.

SRF LIMITED, MANALI, CHENNADetailed Engineering of Nylon plant for capacity expansion. Basic Engineering by Polymer Engineering, Germany

STAHL INDIA PRIVATE LIMITED, RANIPET, TAMIL NADU Detailed Engineering for cooling & blending system & pressure control system for existing reactors of their acrylic plant

DCW LIMITED, SAHUPURAM, TAMIL NADU Basic & Detailed Engineering Services for 12 TPD Tri ChloroEthylene (TCE) Plant - ONGOING

SREE RAYALASEEMA ALKALIES ALLIED & CHEMICALS LTD., KURNOOL, ANDHRA PRADESH Basic & Detailed Engineering Services for Hydro ChlorinationSection of Chloromethanes Plant - ONGOING

FEASIBILITY & HAZOP STUDY

DEEPAK NITRITE LIMITED, VADODARA. Preparation of detailed project report for 60 TPD Caustic Soda plant.

ANDHRA PRADESH PAPER MILLS LTD., HYDERABADFeasibility report for Caustic Soda Plant

ADITYA BIRLA CHEMICALS (THAILAND) LTD., THAILAND Hazop Study of P & I Diagrams for existing Chloralkali plant.

CHEMFAB ALKALIES LTD., PONDICHERRY Engineering Services for carrying out the study of thermal balance of the existing Caustic Concentration Unit, for carrying out technical safety audit for existing Chlorine plants and for carrying out the feasibility study for enhancement of Liquid Chlorine production.

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INSTALLATIONS OF CAUSTIC SODA PLANT

CAPACITY 60 TPD

CLIENT ASM CHEMICAL INDUSTRIES LTD., BANGLADESH

PHOTO VIEW OVERALL PLANT VIEW

CAPACITY 200 TPD

CLIENT CHEMPLAST SANMAR LTD., METTUR DAM

PHOTO VIEW DEPLETED BRINE, CAUSTIC, CHLORINE, HYDROGEN & CELL HOUSE

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INSTALLATIONS OF CAUSTIC SODA PLANT

CAPACITY 200 TPD

CLIENT CHEMPLAST SANMAR LTD., METTUR DAM

PHOTO VIEW CELL HOUSE VIEW

CAPACITY 281TPD

CLIENT TCI SANMAR CHEMICALS LLC, PORTSAID, EGYPT

PHOTO VIEW CLARRIFIER, TANKS & SLUDGE PIT

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INSTALLATIONS OF CAUSTIC SODA PLANT

CAPACITY DESIGNED FOR 100 TPD CAUSTIC SODA PLANT

CLIENT TRAVANCORE COCHIN & CHEMICALS LTD., KERALA

PHOTO VIEW OVERALL VIEW

CAPACITY` 60 TPD

CLIENT KOTHARI PETROCHEMICALS LTD, KARAIKAL

PHOTO VIEW OVERALL BRINE PLANT VIEW

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INSTALLATIONS OF CHLORINE DI OXIDE PLANT

CAPACITY 30 TPD – R10 PROCESS

CLIENT RIA PULP, INDONESIA

PHOTO VIEW OVERALL VIEW OF THE PLANT

CAPACITY 10 TPD – R8 PROCESS

CLIENT SESHASAYEE PAPER & BOARDS LTD’; ERODE

PHOTO VIEW A VIEW OF Q-20 LOOP

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INSTALLATIONS OF CHLORINE DI OXIDE PLANT

CAPACITY 7 TPD – R8 PROCESS

CLIENT ITC BHADRACHALEM

PHOTO VIEW OVERALL VIEW OF THE PLANT

CAPACITY 1.5 TPD

CLIENT RUCHIRA PAPERS LTD., HP

PHOTO VIEW VIEW OF PRIMARY REACTOR

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INSTALLATIONS OF SALT PLANT

CAPACITY 5 TPH DOUBLE FORTIFIED SALT PLANT

CLIENT TNSCL, VALINOKKAM

PHOTO VIEW FLUIDIZED BED DRYER

CAPACITY 10 TPH SALT UP-GRADATION PLANT

CLIENT HINDUSTAN SALTS LTD., SAMBHAR LAKE

PHOTO VIEW RAW SALT PLATFORM & CONVEYOR SYSTEM

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INSTALLATIONS OF CAUSTIC EVAPORATION UNIT

CAPACITY 200 TPD – TRIPPLE EFFECT

CLIENT CHEMPLAST SANMR LTD., METTUR DAM

PHOTO VIEW OVER ALL VIEW

CAPACITY 200 TPD – DOUBLE EFFECT

CLIENT GUJARAT ALKALIES & CHEMICALS LTD., DAHEJ

PHOTO VIEW OVER ALL VIEW

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INSTALLATIONS OF CALCIUM CHLORIDE PLANT

CAPACITY 26.5 TPD

CLIENT GUJARAT ALKALIES & CHEMICALS LTD. RANOLI

PHOTO VIEW REACTORS & NEUTRALIZING TANK

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In pursuit of energy saving, renewable resources, using recycled

products for a non-toxic world.

Thank you!