proprietary new structure maximizes stock removal … · to put norton abrasives to work for you,...
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Premium, heat-treated aluminum oxide grain, and unique coating and backing technology are specifically designed for precision microfinishing film applications delivering high material removal and exceptional finish.
ImpROvEd!
Q351r/Q351S miCroFiNiShiNg FilmS For PoWerTrAiN APPliCATioNS
pROpRIETARy NEw STRuCTuREmAxImIzES STOCk REmOvAlwITH BETTER FINISH
Q351R/Q351S MICRoFINISHING FIlMS FoR PoWERTRAIN APPlICATIoNS
FEATuRES BENEFITS ❚ Premium, heat-treated, micron-graded aluminum oxide ❚ Consistent finish and superior cut rate
❚ Patented, high-performance, durable, reinforced resin bond system
❚ Higher MRR with better surface finish
❚ Improved reinforcement and retention of grain for improved cut performance
❚ Compliant layers improve surface finish
❚ Improved interfacial adhesion between film backing and make coat layer contributes to scratch-free, uniform finishes (as no loose grain to cause random scratches or rolling-indentation defects)
❚ Uniform 5 mil polyester film backing with a new non-abrasive, slip-resistant back-coat layer
❚ Extremely durable and tear resistant
❚ Slip-resistance results in consistent wear and part finish
❚ Non-abrasive formula reduces tool wear in powertrain applications
❚ R backing (Rough) for optimal friction; S backing (Smooth) for higher concern with wear
❚ Extensive grit range: 80-9 micron ❚ Comprehensive grit offering for key target microfinishing film applications
❚ Color coded by grit size ❚ Eases identification; minimizes application errors
❚ Available in straight- and scalloped-edge rolls ❚ Scalloped-edge rolls are custom designed to be the perfect fit for finishing diesel crankshafts, fillets, radii, and curved parts – generating superior part tolerances
❚ High-precision edge cutting: +/- 0.002” (+/- 0.05 mm)
Patented Resin Size CoatPatented Resin Make Coat
Smooth White Back Coat (Patent Pending)
Micron-graded A/O Grain
Q351S Smooth Back
Polyester Film Backing
Q351R Rough Back
Patented Resin Size CoatPatented Resin Make Coat
Rough Back CoatPolyester Film Backing
Micron-graded A/O Grain
❚ More suitable for softer shoes (such as polyurethane), where higher friction and gripping are required
❚ Front and backing are color coded by grit
❚ More suitable (creates less wear) on harder shoes (diamond), where less friction and gripping are required
❚ Excellent choice for roll finishing
❚ Front: color coded by grit
❚ Backing: white (smooth) patent pending, proprietary to Norton film products
Q351R – ROugH BACk
Q351S – SmOOTH BACk
FEATuRES
FEATuRES
Q351R/Q351S MICRoFINISHING FIlMS FoR PoWERTRAIN APPlICATIoNS
AvAIlABIlITyAll Norton Finium Q351r and Q351S products are custom made to your exact requirements.
CoLoRs AbRAsiVE: A/o GRit RAnGE (MiCRon sizEs) bACkinGs shAPE AVAiLAbiLity
Purple 80 microns
Q351r – rough Q351S – smooth
Straight-edge rolls Scalloped-edge rolls Belts Discs Sheets
yellow 60 micronsblack 50 micronsblue 40 micronsGreen 30 micronsRed 20 micronsorange 15 micronsLt. Gray 9 microns
wHEN SpECIFyINg STANdARd SCAllOpEd EdgES
w: Total width of the roll
S: Step from peak to peak
d: Depth from peak to valley
O: offset from peak on one side to peak on the opposite side.
We recommend that O be half of S.
NOTE: Custom edge designs are also available.
www.nortonindustrial.com
d
O
w
S
kEy ApplICATIONS ❚ CAMSHAFT loBES AND joURNAlS ❚ CRANkSHAFT MAINS, PINS,
THRUST WAllS, AND oIl SEAlS ❚ TRANSMISSIoN SHAFTS ❚ AxlES ❚ CylINDER SHAFTS ❚ HyDRAUlIC SPool vAlvES ❚ TRACk PINS AND BUSHINGS ❚ ABS BRAkE DRUMS ❚ CoMPRESSoR SHAFTS ❚ ToRQUE CoNvERToR CovERS ❚ ENGINE BAlANCE SHAFTS ❚ DRIvE SPRoCkET ASSEMBlIES ❚ TURBINE SHAFTS ❚ FINAl DRIvE SUN GEARS ❚ STEERING TRIPoTS ❚ BEARING PRoDUCTIoN ❚ Roll FINISHING
❚ Patent issued for high performance resin system: 8,287,611
❚ Patent pending for new back coat
To put Norton abrasives to work for you, contact your local Norton representative or visit www.nortonindustrial.com for more information on our products, applications and distributor locations.
CASE HISTORIES Link Pin PolishingProduct: Norton Finium Q351R 50 micron film rolls; new machine,
no competitor involved
Material: Hardened steel 54-62 HRC
coolant: Water-based
tooling: 80 Durometer, color-coded film-backing roller
results: Norton Finium Q351R rolls produced key tolerances of 0.25 Ra, 75% Rmr Bearing Ratio Achieved 0.207 Ra, 82% No need for adjustments in the newly-installed machine; product approved by customer
Automotive Crankshaft PolishingProduct: Norton Finium Q351R 30 micron film rolls vs. competitive
30 micron rough film rolls
Material: Forged steel
tooling: Urethane
results: Norton Finium Q351R rolls achieved single step finishing, similar to competitive product; product approved by the customer
V6 Engine Components PolishingProduct: Norton Finium Q351R 30 micron film rolls vs. competitive 30
micron rough film rolls
Material: Assorted
tooling: Diamond
results: Norton Finium Q351R rolls achieved same finish and MRR as competittive product – with 10+% cost savings; product approved by the customer
Automotive Camshaft and Related Parts PolishingProduct: Norton Finium Q351R 60 through 15 micron film rolls vs.
competitive 60 through 15 micron film rolls, rough version
Material: Forged Steel
results: Norton Finium Q351R rolls worked well on a variety of parts – equal to or better than competition with a 10+% cost savings; product approved by customer
Automotive Camshaft PolishingProduct: Norton Finium Q351R 20 micron film rolls vs. competitive 20
micron rough film rolls
Material: Hardened steel
results: Norton Finium Q351R rolls provided better finish (30% higher RZ drop) than competitive film rolls with the same material removal. Color backing perceived as an excellent tool to ensure proper material is being used.
Automotive Compressors PolishingProduct: Norton Finium Q351S 30 micron film rolls vs. competitive
30 micron smooth film rolls
Material: Ductile cast iron
results: Norton Finium Q351 rolls produced same finish as competitor product with a 10+% cost savings; product approved by the customer
Automotive Camshaft and Related Parts PolishingProduct: Norton Finium Q351R 30, 15, then 9 micron film rolls vs.
competitive 30, 15, then 9 micron film rolls, rough version
Material: Assorted
results: Norton Finium Q351R rolls worked well on a variety of parts – equal to or better than competition
Automotive V6 Camshaft Lobe PolishingProduct: Norton Finium Q351R 20 micron film rolls vs. competitive
20 micron rough film rolls
Material: Forged steel / 58-62 HRC
coolant: Water-based
tooling: Urethane
results: Norton Finium Q351R rolls delivered equivalent stock removal and better surface finish than competitor
Roll FinishingProduct: Norton Finium Q351S 15 micron film rolls vs. competitive 15
and 9 micron microfinishing smooth film rolls
Material: Steel
results: Norton Finium rolls achieved target finish with a 15 micron product in place of a 2-step 15/9 micron process, thus eliminating a step and costs in the finishing process. Improved current finishing time by 40%.
USA CUSTomer ServiCe:Phone Toll Free: 1 800 551-4413Fax Toll Free: 1 800 551-4416
CANADA CUSTomer ServiCe:Phone Toll Free: 1 800 263-6565Fax Toll Free: 1 800 561-9490
Form #8269 rev. 08/13 © Saint-Gobain Abrasives, Inc. August 2013
Norton is registered trademark, and Finium is a pending registered trademark of of Saint-Gobain Abrasives Inc.
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Q351R/Q351S MICRoFINISHING FIlMS FoR PoWERTRAIN APPlICATIoNS