proposed expansion of developer and azocolorants dyes in...

0

PRE FEASIBILITY REPORT

For

PROPOSED EXPANSION OF DEVELOPER AND

AZOCOLORANTS DYES IN EXISTING UNIT

of

M/s. BASF INDIA LTD. (UNIT-II)

PLOT NO. 8001 & 8001A, PHASE-VI, G.I.D.C., ANKLESHWAR,

DIST: BHARUCH-393002, GUJARAT

1

CONTENTS

Sr. No. Description Page No.

1. Executive Summary 2

2. Introduction of the Project/Background information 14

3. Project Description 17

4. Site Analysis 23

5. Planning Brief 25

6. Proposed Infrastructure 26

7. Rehabilitation and resettlement (R & R) Plan 28

8. Project Schedule & Cost Estimates 28

9. Analysis of Proposal (Final Recommendations) 28

2

1.0 EXECUTIVE SUMMARY

1.1 Company Profile

BASF, we create chemistry for a sustainable future. We combine economic success with

environmental protection and social responsibility. Through science and innovation we

enable our customers in nearly every industry to meet the current and future needs of

society.

Ankleshwar site – Strengthening the BASF Paper Chemicals business - Dispersions &

Pigments and Paper Chemicals -Located in the largest chemicals industrial parks in India (in

the state of Gujarat).

-Certified with the ISO 14001 environmental management system and re-certified with the

ISO 9001 quality management system

-Pergasol® 201 line upgraded to produce world-class paper dyes for global customers

-Global supply hub for Fluorescent Whitening Agents, used in paper making and home care

products.

3

Project Details

1.2.1 Products along with Production Capacity

Sr.

No.

NAME OF PRODUCTS CAS No. EXISTING

Quantity

(MT/Month)

ADDITIONAL

Quantity

(MT/Month)

TOTAL

AFTER

PROPOSED

EXPANSION

Quantity

(MT/Month)

1. Developer 232938-43-1

140

1678

1818

a. Pergafast 201

b. Pergafast 201 (Dispersion)

2. Azocolorants (Pergasol) paper

dyes

--

a. Pergasol Yellow 3GN-Z Liq 35342-16-6

b. Pergasol Yellow 6VHC-Z Liq 72705-24-9

c. Pergasol Yellow 6VHC (Direct Yellow 157 Powder)

72705-26-1

d. Pergasol Yellow GA-Z Liq 55067-15-7

e. Pergasol Yellow GA (Direct Yellow 137 Powder)

55067-12-4

f. Pergasol Yellow G-Z Liq

114565-65-

0

g. Pergasol Yellow RN-Z Liq.

130201-55-

7

h. Pergasol Red 2B-Z Liq 6300-50-1

i. Pergasol Red 2G-Z Liq 28706-25-4

j. Pergasol Red 2GE Crude Liq. 28706-25-4

k. Pergasol Red 2G-E (Direct Red 239 Powder)

28706-25-4

l. Pergasol Red 3B-Z Liq. 68201-95-6

m. Pergasol Orange 6R-Z Liq 65072-27-7

n. Pergasol Blue 2R-Z Liq 75173-68-1

o. Pergasol Blue R Liq

124605-82-

9

p. Pergasol Yellow S-Z OR Direct Yellow 11

1325-37-7

q. Pergasol Brown T Liq Mixing &

Blending of

Below CAS

No.

1325-37-7

28706-25-4

124605-82-9

And

--

r. Pergasol Brown KP Liq --

s. Pergasol Brown BP Liq --

t. Pergasol Brown BZB Liq --

u. Pergasol Brown RT Liq --

v. Pergasol Brown ZB Liq --

w. Pergasol Brown RB --

4

x. Pergasol Brown RBP Liq. 65072-27-7 --

3. Microencapsulation Products -- --

a. Lupasol PA 140 35641-59-9

4 Paper Dyes --

a Irgalite Violet SCM-L ap 1310-73-2

--

b Irgalite Violet HCR-L ap --

5. R & D Products on Pilot Plant

Scale --

-- 2 2

TOTAL 140 1680 1820

5

Raw Material Requirement

Sr. No. Name of Raw material Quantity (MT/Month)

Existing Proposed Total

Pergafast 201

1 Toluene 88.02 156.98 245.00

2 N,N-Dimethylacetamide 2.09 3.91 6.00

3 3-Amino Phenol 23.48 42.52 66.00

4 Para-Toluene Sulfonyl Isocyanate 45.13 82.87 128.00

5 Sodium Hydroxide 70.96 126.14 197.10

6 Para-Toluene Sulfo Chloride 45.60 82.40 128.00

7 Formic Acid 19.57 35.43 55.00

8 Methanol 279.13 496.87 776.00

Pergafast 201 Dispersion

1 Gohseran 1.80 0.00 1.80

2 Xenthan Gum 0.18 0.00 0.18

3 Thor MBS 0.54 0.00 0.54

4 Water 12.03 0.00 12.03

PERGASOL YELLOW 3GN-Z LIQ

1 2(4AmPHENYL)-6MetBenzThiazol 6.28 2.61 8.89


3 Hydrochloric Acid 43.21 17.95 61.16

4 Sodium Nitrite 3.87 1.61 5.48

5 Sulfamic Acid 0.28 0.12 0.40

6 Barbituric acid 2.48 1.03 3.51

7 Acticid MBS /PreventolBm 5 0.12 0.05 0.18

8 Lithium Hydroxide 0.99 0.41 1.40

9 Triethanol Amine 2.84 1.18 4.01

10 Hyflow Supercel 0.15 0.06 0.21

PERGASOL YELLOW 6VHC-Z LIQ






6 3-(Acetoacetamide)-4-methoxytoluol-

6sulphonic acid, ammonium salt

3.03 0.63 3.65

7 Ammonia 1.21 0.25 1.46

8 Hydrogen Peroxide 3.49 0.72 4.22

9 Ferrous Sulfate 7H2O 2.10 0.43 2.53


11 Phenoxypropanol 0.30 0.06 0.37

12 E-Caprolactum 2.74 0.57 3.30

6

PERGASOL YELLOW GA-Z LIQUID







7 2-Cynimino Barbituric acid 0.89 0.31 1.20

8 Triethanol Amine 1.48 0.52 1.99


PERGASOL YELLOW GA LIQUID (Direct Yellow 137

Powder)

1 Pergasol Yellow GA Crude Solution 105.0 105.0 210.0

2 Dedusting Oil 0.173 0.173 0.346

3 Sodium Sulphate 2.77 2.77 5.54

PERGASOL YELLOW G-Z LIQ.






6 2,4,6-Triamino-pyrimidin 0.72 0.23 0.95

7 Diethanolamine 0.26 0.08 0.35

8 3-Eethylamino Propylamine 0.80 0.26 1.06

9 N-Methylethanolamine 1.40 0.45 1.85


PERGASOL YELLOW RN-Z LIQ.

1 Aniline -3-sulfosaeure (Metanilic Acid) 1.80 0.63 2.43




5 3-Acetamidoanilinium chloride 2.13 0.75 2.88


7 Sodium bi-carbonate 0.33 0.12 0.45

8 Sodium Chloride 7.52 2.63 10.15

9 Surfynol 104 PG-50 0.00 0.00 0.01

10 Cyanuric Chloride 0.73 0.25 0.98

11 Morpholine Bulk 0.53 0.19 0.72




15 E-Caprolactum 1.82 0.64 2.45

7


PERGASOL RED 2B-Z LIQUID

1 4-Amino Azobenzol-4-sulfonic acid 1.54 0.54 2.09




5 Surfynol 104 PG-50 0.00 0.00 0.00


7 2-Amino-5- Naphthol-7- Sulfonic Acid 1.43 0.50 1.92





PERGASOL RED 2G-Z LIQ.

1 2-Naphthalamine-6-Sulfonic Acid 5.52 1.43 6.95



4 Surfynol 104 PG-50 0.01 0.00 0.01


6 J-Acid-Urea Disodium Salt 6.90 1.79 8.69







13 Glutaraldehyde 0.14 0.04 0.17

PERGASOL RED 2 GE CRUDE LIQUID

1 2-Naphthalamine-6-Sulf. Acid 5.517 1.43 6.95



4 Surfynol 104E 0.006 0.00 0.01

5 Sulfamic Acid 0.431 0.11 0.54

6 J- Acid Urea 6.897 1.79 8.69


8 Hyflo 0.086 0.02 0.11

9 Sodium Bicarbonate 1.034 0.27 1.30

PERGASOL RED 3B-Z LIQ. NEW

1 4-Aminoazobenzol-4-Sulfonic Acid 0.95 0.52 1.47




8

5 Surfynol 104 PG-50 0.02 0.01 0.03


7 2-Amino-5- Naphthol-7- Sulfonic Acid 1.00 0.55 1.55

8 Sodium Chloride 6.58 3.59 10.17

9 Cynuric Chloride 0.65 0.36 1.01

10 Mono Ethanolamine 0.52 0.29 0.81




14 Benzyl alcohol 0.29 0.16 0.45


PERGASOL ORANGE 6R-Z LIQUID

1 2-Aminotoluol-5-sulphonic acid 1.25 0.21 1.46

2 4-Amino benzoic acid 0.88 0.15 1.03




6 J-Acid-Urea Disodium Salt 3.91 0.67 4.58







13 Glutaraldehyde 0.06 0.01 0.07

14 Am Phenyl-Me-B-7-Acid 0.11 0.02 0.13

PERGASOL BLUE 2R-Z LIQ.

1 2-amino -5nitroanisole 2.28 0.60 2.88





6 1 - Naphthol - 3,6 Disulfonic Acid 7.63 2.00 9.63

7 Glucose 1 Aq Ph 1.82 0.48 2.30

8 Surfynol 104 PG-50 0.03 0.01 0.04

9 Ammonia 3.96 1.04 5.00

10 Copper Sulphate 2.77 0.73 3.50




14 CAD 17 Sodium AlumiatePolysulphate 2.38 0.62 3.00


9

PERGASOL BLUE R LIQ.

1 4,4-Diamino-2-Methyl Azobenzol 0.40 0.30 0.69

2 Surfynol 104E 0.01 0.01 0.02




6 1- amino, 8-naphthol, 3,6-disulfonic acid 1.29 0.97 2.26

7 Lithium Hydroxide 0.47 0.35 0.81





12 T.G. Urea 0.66 0.50 1.16

PERGASOL YELLOW S-Z LIQUID

1 2-Methyl-5-nitrobenzenesulfonic acid 0.000 5.232 5.232



4 Sodium Nitrite 0.000 3.076 3.076

5 Sulfamic Acid 0.000 0.226 0.226

6 o-Toluenesulfnic acid 0.000 2.963 2.963

7 Triethanolamine 0.000 4.902 4.902

8 Acticide MBS/ Preventol BM 5 0.000 0.143 0.143

9 2-Methyl-5-nitrobenzenesulfonic acid 0.000 5.232 5.232

PERGASOL BROWN T LIQUID

1 Yellow S-Z or Yellow Direct 11 0.000 59.119 59.119

2 Pergasol Red 2G-Z 0.000 16.891 16.891

3 Pergasol Blue R-Z 0.000 6.756 6.756

4 Pergasol Orange 6R-Z 0.000 1.689 1.689

5 DM Water 0.000 0.422 0.422


PERGASOL BROWN KP LIQUID


2 Pergasol Red 2G-Z 0.000 14.357 14.357

3 Pergasol Blue R-Z 0.000 1.689 1.689


5 DM Water 0.000 0.422 0.422


PERGASOL BROWN BP LIQUID


2 Pergasol Red 2G-Z 0.000 21.114 21.114

3 Pergasol Blue R-Z 0.000 6.756 6.756


10

5 DM Water 0.000 0.422 0.422


PERGASOL BROWN BZB LIQUID


2 Pergasol Red 2G-Z 0.000 25.337 25.337

3 Pergasol Blue R-Z 0.000 6.756 6.756


5 DM Water 0.000 0.422 0.422


PERGASOL BROWN RT LIQUID


2 Pergasol Red 2G-Z 0.000 21.114 21.114

3 Pergasol Blue R-Z 0.000 4.223 4.223


5 DM Water 0.000 0.422 0.422


PERGASOL BROWN ZB LIQUID


2 Pergasol Red 2G-Z 0.000 25.337 25.337

3 Pergasol Blue R-Z 0.000 3.378 3.378


5 DM Water 0.000 0.422 0.422


PERGASOL BROWN RB LIQUID


2 Pergasol Red 2G-Z 0.000 23.647 23.647

3 Pergasol Blue R-Z 0.000 0.845 0.845


5 DM Water 0.000 0.422 0.422


PERGASOL BROWN RBP LIQUID


2 Pergasol Red 2G-Z 0.000 23.647 23.647

3 Pergasol Blue R-Z 0.000 12.668 12.668


5 DM Water 0.000 0.422 0.422


Microencapsulation Product (Lupasol)

1 AMPS 0.000 5.38 5.38

2 MEHQ 0.000 0.01 0.01


4 Brueggolite L 40 0.000 0.05 0.05

11

5 sodium-persulfate solution 0.000 0.17 0.17

Paper Dyes (Irgalite SCM / HCR)

1 Pigment Violet 3 Dispersion 0.000 42.64 42.64

2 Acticid MBS 0.000 0.06 0.06

Irgalite HCR-L ap

1 Pigment Violet 44 Dispersion 0.000 13.95 13.95

2 Acticide MV 0.000 0.02 0.02

Other Chemicals

1 Optisul HIS LQ 1 1 2.00

2 Citric Acid 1 1 2.00

3 P-3Ultracil 1 1 2.00

12

1.4 Water Requirement, Waste Water Generation and Treatment

Total water requirement will be 500 m3/day which will be met through GIDC water supply.

The wastewater generation will be 450 m3/day. The industrial effluent (415 m

3/day) will be

sent to proposed ETP consists of primary, secondary and tertiary treatment facility to treat

the effluent and domestic waste water (35 m3/day) will be sent to septic tank & soak pit and

then sent to ETP. Treated effluent shall be sent to GIDC effluent pipeline for final disposal

into deep sea.

1.5 Air Pollution Source and Control Management

There will be emission from Boiler, Vapour Absorption Machine, D.G. Sets and Process

Vents. To control the emission from process vents, adequate scrubbers, Bag Filter are

installed.

12

1.6 Hazardous Waste

Sr.

No.

Name of

Hazardous

Waste

Schedule Cat.

No.

Quantity in MT / Year Facility Mode of Disposal & Remark

Existing Additional Total

after

expansi

on 1 Spent Solvents I 20.2 4800 00 4800 Collection, Disposal,

Reuse, Recovery,

Storage,

Transportation

Disposal by sell out to authorized users who is having

authorization with valid CCA and rule 9 permission to

receive this waste or send for job work to authorized

distillation unit such as M/s. Daxesh Petrochem P.

Ltd., Ankleshwar

2 Spent Solvents I 20.2 2021 00 2021 Collection,

Incineration,

Disposal, Storage,

Transportation

Disposal by incineration in common incinerator of

BEIL, Ankleshwar / SEPPL,

Ankleshwar or sent for co-processing in cement

industries/RSPL.

3 Process Waste

Sludge/Residues

Containing Acid, Toxic

Metals, Organic

Compounds

I 26.1 22 13 35 Collection,

Incineration,

Disposal, Storage,

Transportation

Process waste residue / Hyflow waste disposal by

incineration in common incinerator of BEIL,

Ankleshwar / SEPPL, Ankleshwar or sent for co-

processing in cement industries / RSPL.

4 Off Specification

Products

I 28.4 150 00 150 Collection,

Incineration,

Disposal, Storage,

Transportation

Off specification materials disposal by incineration in

common incinerator of BEIL, Ankleshwar / SEPPL,

Ankleshwar or sent for co-processing in cement

industries / RSPL.

5 Non-recyclable Plastic

Waste, insulation

material, Used PPE,

Filter Cloth, Filter

Cartridge & Broken

Glassware’s

I 33.1 21.4 28.6 50 Collection, Disposal,

Reuse, Storage,

Transportation

Disposal to TSDF of M/s. BEIL, Ankleshwar / SEPPL.

6 Empty barrels

/containers /liners

Contaminated with

hazardous chemicals

I 33.1 170 180 350 Collection, Disposal,

Reuse, Storage,

Transportation

Disposal by sending to authorized decontamination

facility / recycler or reuse or send back to supplier.

13

/wastes

7 Chemical sludge from

waste water treatment


Storage,

Transportation

ETP Waste & MEE Salt: Disposal by sending to TSDF

of M/s. BEIL, Ankleshwar / SEPPL.

8 Used or Spent Oil I 5.1 2 13 15 Collection, Disposal,

Reuse, Storage,

Transportation

Disposal by Reuse in plant & machinery as

lubricant or sell it to authorized re-refiners / recycler.

9 e-Waste 0 20 20 Collection, Disposal,

Reuse, Storage,

Transportation

Disposal by sell it to authorized recycler or reuse

10 Spent Carbon I 28.3 0 25 25 Collection,

Incineration,

Disposal, Storage,

Transportation

Disposal by incineration in common incinerator of

BEIL, Ankleshwar / SEPPL, Ankleshwar or sent for co-

processing in cement industries /RSPL.

11 Spent ion exchange

Resin


Reuse, Storage,

Transportation

Spent ion exchange resin from waster softening/DM

plant: Disposal by sending to TSDF of M/s. BEIL,

Ankleshwar / SEPPL or send back to supplier.

12 Salts of Per-Acids II B36 125 0 125 Collection, Disposal,

Reuse, Storage,

Transportation

Sodium Acetate Crystal: Reuse or sell out to

authorized users who is having authorization with

valid CCA and rule 9 permission to receive this waste.

13 Salts of Per-Acids II B36 75 0 75 Collection, Disposal,

Reuse, Storage,

Transportation

Sodium Acetate Solution (on 100% basis):

Reuse or sell out to authorized users who is having

authorization with valid CCA and rule 9 permission to

receive this waste.

14

1.7 Green Belt

Total 71,040.9 sq. meter land area is available at site; out of this area about 23,443 sq.

meter (33 %) area is covered as greenbelt and other forms of greenery.

1.8 Power & Fuel Requirements

SR.

No.

NAME OF FUEL QUANTITY

EXISTING AADITIONAL TOTAL

1. Natural Gas 17,878 SM3/DAY 10,722 SM

3/DAY 28,600 SM

3/DAY

2. LDO 600 Ltr./HR 00 600 Ltr. /HR

3. Diesel / Furness

Oil (FO)

--- 600 Ltr/HR 600 Ltr./HR

4. Electricity 3383 KW 2117 KW 5500 KW

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy

of mining lease/letter of intent should be given.

Identification of the project

Proposed Expansion of Developer and Azocolorants Dyes in Existing Premises

15

Identification of the project proponent

16

2.2 Brief description of nature of the Project

Proposed Expansion of Developer and Azocolorants Dyes in Existing Premises

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country. By

expanding this unit M/s. BASF India Ltd. (Unit-II) will be able to meet the demand of various

products locally. The project will save forex as certain products import will be reduced. This

will also generate direct and indirect employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will export of our finished products to the international markets.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in international markets. We shall also export the

products.

2.8 Employment Generation (Direct and Indirect) due to project.

17

M/s. BASF India Limited (Unit-II) will give direct employment to 350 additional local people

based on qualification and requirement. In addition to direct employment, indirect

employment shall generate ancillary business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

18

3.2 Location (map showing general location, specific location and project boundary &

project site layout) with coordinates.

• Map showing general location

19

• Project Site (Google Map)

20

• Plot Layout

21

3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Major factors involved in the selection of site are listed below:

• Existing operational unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

• Availability of common CHWIF, TSDF, CMEE, etc. in the estate

• Treated wastewater discharge into deep sea facility

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 2.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3.

We shall procure the raw material as much as possible from domestic market and if there is

no availability of any raw material we will import. We shall export the finished products.

22

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

After expansion, every effort will put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall met through GIDC water supply.

Power & Fuel Requirement

SR.

No.

NAME OF FUEL QUANTITY

EXISTING AADITIONAL TOTAL

1. Natural Gas 17,878 SM3/DAY 10,722 SM

3/DAY 28,600 SM

3/DAY

2. LDO 600 Ltr./HR -- 600 Ltr. /HR

3. Diesel / Furness Oil

(FO)

-- 600 Ltr/HR 600 Ltr./HR

4. Electricity 3383 KW 2117 KW 5500 KW

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Form-I, Annexure-V & VI.

23

3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity


• Availability of water, power, etc.

4.2 Land Form, Land Use and Land Ownership

It will be incorporated in EIA Study.

4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS

& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH

LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED EXPANSION

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,

GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

24

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.


4.5 Existing Infrastructure








4.6 Soil Classification


4.7 Climatic data from secondary sources.

Climatic data from primary & secondary sources will be incorporated in EIA Study.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

25

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed Expansion of Developer and Azocolorant Dyes in existing

premises.

5.2 Population Projection


5.3 Land use planning (breakup along with green belt, etc.)


5.4 Assessment of Infrastructure Demand (Physical & Social)

26

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities


6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work

Shop) = 20,040.9 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Green belt, Raw material storage area, finished storage area,

Administration Building, Parking, road and open area) = 51,000 m2

6.3 Green Belt

Total 71,040.9 sq. meter land area is available at site; out of this area about 23,443 sq.

meter (33 %) area is covered as greenbelt and other forms of greenery.

6.4 Social Infrastructure

• Water Supply by GIDC

• Power supply by DGCVL

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:



• Proximity to Raw Material suppliers

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Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

� Efficient transport facilities within the industrial estate and to & fro the city area.

� Environment-friendly zone.

� Uninterrupted power supply.

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through GIDC supply.

6.7 Sewerage System

Sewage pipes are laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes are sent to septic tank & soak pit/ETP.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 3.8 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

ousters, land ousters and landless laborers (a brief outline to be given)

There is no habitation on the proposed expansion project activity area and it is open

industrial land, so R & R policy is not applicable to this project.

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There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction after getting EC. And we shall start manufacturing after applying

for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Existing Site Cost = Rs. 123.7 Crores

Proposed Project Cost = Rs. 1.5 Crores

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

proposed expansion of developer and azocolorants dyes in...

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