propickup articljie (1)
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180 Zoar Valley Rd. Springville, NY 14141
(716) 592-1000 | www.uidampr.com
Quality Protecon, Proven Performance
In todays economy, keeping your work truck
operang at opmum eciency over the long haul
translates right to the boom line. One of the most
important overlooked parts on professional light duty
diesel truck engines is the cranksha damper. While
it may seem disguised as the main drive pulley, its
true purpose is to prolong cranksha life and reduce
wear of crical internal components by reducing
harmful torsional vibraon caused by combuson.
As combuson forces connue to increase in modern
diesel engines, so does the need to protect it forreliability and durability.
The majority of light duty diesel trucks connue to
come stock with an elastomer base cranksha damper.
This cost-eecve approach uses a tuned rubber strip
bonded between a hub and outer inera ring. When
a predetermined peak vibraon resonates the rubber
strip, it throws the inera ring to counteract the
twisng/rebounding of the cranksha. Performance
upgrades, heavy towing/hauling, age and weather
may all have adverse eects on an elastomer damper.
A stock elastomer damper is tuned to funcon
within a narrow predetermined frequency range
under stock condions. Performance parts that
increase torque, such as air kits, exhaust, injectors
and tuners and/or connuously operang in peak
powerbands during towing and hauling, may cause
the damper to overwork itself. As the damper works
harder, heat generated becomes trapped longer in
the rubber material and causes it to dry crack or heatbulge. As the rubber in the damper breaks down
its ability to protect the engine diminishes with the
real possibility of catastrophic failure. Uncontrolled
torsional vibraon can accelerate the wear of main
bearings, ming components and even break the
cranksha. A simple preventave maintenance p is
to rounely inspect an elastomer damper for cracked
bulging or missing rubber. Some manufacturers even
recommend this in their Owners Manuals.
A more severe and unnoceable shortcoming iswhen rotang assembly parts such as the pistons
rods, ywheel/extpate or cranksha are changed
This will cause a change in the assemblys resonate
Industrial Grade Engine Protecon
For Your Diesel Work Truck.BY BRIAN LEBARRON
MARCH 2013
Fig. 1. Viscous dampers feature a free rotang inera ring
enclosed in a housing. The inera ring combats torsional
vibraon frequencies across the enre rpm range by
constantly shearing through a layer of viscous uid. This
converts the energy into heat which rapidly dissipates throughthe housing. The benet is enhanced engine protecon,
performance and durability.
Housing
Inera Ring
Viscous Fluid
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frequency and may negate the
eecveness of the damper
during peak torsional vibraon
altogether.
From over-the-road trucks to
heavy construcon equipment
and agriculture, the majority of
dependable high-power diese
engines that move our economy
rely on a viscous damper. Viscous
dampers are the premium
choice over an elastomer style
because they feature broad
band frequency protecon
rapid heat dissipaon and can
become more eecve as torque
increases to provide connuous
long lasng engine protecon
performance and durability.
Viscous damper technology
uses a free rotang inera ring
inside a sealed outer housing
Between the two, an area
referred to as the shear gap is
lled with a heavy viscous uid
The outer housing rotates at
engine rpm, while the inner ring
absorbs varying frequencies
of vibraon throughout the
rpm range. As the inner ring
constantly aempts to catch up
to engine rpm the shearing acon
through the uid transforms the
vibraon into heat which rapidly
dissipates through the housing.
Professional diesel motorsportsteams have long upgraded from
the stock elastomer damper to
a viscous damper. Fluidampr
the ocial damper of DIESEL
Motorsports, is a compeon
quality viscous damper
engineered for popular light duty
diesel trucks, including all late-
model Power Stroke, Duramax
Fig. 2. Torsional vibraon analysis conducted on various Fluidampr Performance Diesel
dampers illustrates their eecveness to reduce destrucve torsional vibraon over
stock. Dyno tesng further shows that reduced vibraon improves overall engine
eciency and unleashes lost torque and horsepower. Not a bad side eect!
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and Cummins engines. Fluidampr Performance Diesel
dampers are made in the USA and feature precision
cnc machined and computer balanced components,
a laser welded cover and are nished in a corrosion
protecve black zinc chromate. The uid within
the shear gap is a premium silicone approx. 45,000
mes thicker than 30w oil. Silicone provides thermal
stability across extreme temperature ranges, highshear strength and excellent heat dissipaon.
While you may not be pung your work truck
through the paces of professional diesel drag racing
or sled pulling, your engine can sll benet from the
added protecon, performance and durability of
upgrading to a viscous damper, parcularly if power
modicaons have been made. Even under stock
condions, many daily diesel truck drivers report
smoother idle, less in-cab vibraon and reduced drive
line noise when upgrading to Fluidampr.
Next me youre under the hood of your work truck,
check your stock damper. Fluidampr Performance
Diesel dampers are available through many quality
truck parts and accessories distributors.
Know Your Vibraons
Torsional Vibraon
End-to-end twisng and
rebounding moon of the
cranksha generated from each
combuson event. Its eects
are controlled by the cranksha
damper, or harmonic balancer.
Resonate Frequency
Every object has a frequency at
which it too will vibrate. When
torsional vibraons begin to
align with the resonate point
of the cranksha, magnitude is
amplied and the result can be a
broken crank. The concept is the
same as a glass shaering from a
high pitch note.
Rotaonal VibraonRotaonal vibraon occurs when reciprocang weights
between the piston/rod and cranksha are not matched.
Correcng or ne-tuning this is referred to as engine balancing.
To accommodate for room inside the engine block, some OEMs
(Power Stroke and Duramax) incorporate a counterweight on
the cranksha damper. Just because an engine is balanced,
does not eliminate the need for a cranksha damper.
Fig. 2. Check your damper (le). Signs of cracked, bulging or missing rubber are early signs that your stock elastomer cranksha
damper may not be adequately protecng your engine from destrucve torsional vibraons (middle). Performance upgrades,
heavy towing/hauling, age, weather and exposure to oil and solvents can undermine its eecveness. Viscous dampers, such as
Fluidampr Performance Diesel design (right), encase the inera mass inside a sealed housing and use viscous silicone to achieve
superior torsional vibraon damping, durability and a much longer lifespan.
New Stock Cranksha Damper Severely Worn Stock Cranksha Damper Fluidampr viscous damper upgrade
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About the Author
Brian LeBarron is a markeng representave at Vibratech TVD, a global leader in the development and manufacturing of viscous
dampers from 5 to 56 for powertrain OEMs. Located in Springville, New York, Vibratech TVD is an ISO 9001:2008 design and
development cered and quality systems cered company. Fluidampr is a performance product of Vibratech TVD.