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  • 8/11/2019 ProPickup Articljie (1)

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    180 Zoar Valley Rd. Springville, NY 14141

    (716) 592-1000 | www.uidampr.com

    Quality Protecon, Proven Performance

    In todays economy, keeping your work truck

    operang at opmum eciency over the long haul

    translates right to the boom line. One of the most

    important overlooked parts on professional light duty

    diesel truck engines is the cranksha damper. While

    it may seem disguised as the main drive pulley, its

    true purpose is to prolong cranksha life and reduce

    wear of crical internal components by reducing

    harmful torsional vibraon caused by combuson.

    As combuson forces connue to increase in modern

    diesel engines, so does the need to protect it forreliability and durability.

    The majority of light duty diesel trucks connue to

    come stock with an elastomer base cranksha damper.

    This cost-eecve approach uses a tuned rubber strip

    bonded between a hub and outer inera ring. When

    a predetermined peak vibraon resonates the rubber

    strip, it throws the inera ring to counteract the

    twisng/rebounding of the cranksha. Performance

    upgrades, heavy towing/hauling, age and weather

    may all have adverse eects on an elastomer damper.

    A stock elastomer damper is tuned to funcon

    within a narrow predetermined frequency range

    under stock condions. Performance parts that

    increase torque, such as air kits, exhaust, injectors

    and tuners and/or connuously operang in peak

    powerbands during towing and hauling, may cause

    the damper to overwork itself. As the damper works

    harder, heat generated becomes trapped longer in

    the rubber material and causes it to dry crack or heatbulge. As the rubber in the damper breaks down

    its ability to protect the engine diminishes with the

    real possibility of catastrophic failure. Uncontrolled

    torsional vibraon can accelerate the wear of main

    bearings, ming components and even break the

    cranksha. A simple preventave maintenance p is

    to rounely inspect an elastomer damper for cracked

    bulging or missing rubber. Some manufacturers even

    recommend this in their Owners Manuals.

    A more severe and unnoceable shortcoming iswhen rotang assembly parts such as the pistons

    rods, ywheel/extpate or cranksha are changed

    This will cause a change in the assemblys resonate

    Industrial Grade Engine Protecon

    For Your Diesel Work Truck.BY BRIAN LEBARRON

    MARCH 2013

    Fig. 1. Viscous dampers feature a free rotang inera ring

    enclosed in a housing. The inera ring combats torsional

    vibraon frequencies across the enre rpm range by

    constantly shearing through a layer of viscous uid. This

    converts the energy into heat which rapidly dissipates throughthe housing. The benet is enhanced engine protecon,

    performance and durability.

    Housing

    Inera Ring

    Viscous Fluid

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    frequency and may negate the

    eecveness of the damper

    during peak torsional vibraon

    altogether.

    From over-the-road trucks to

    heavy construcon equipment

    and agriculture, the majority of

    dependable high-power diese

    engines that move our economy

    rely on a viscous damper. Viscous

    dampers are the premium

    choice over an elastomer style

    because they feature broad

    band frequency protecon

    rapid heat dissipaon and can

    become more eecve as torque

    increases to provide connuous

    long lasng engine protecon

    performance and durability.

    Viscous damper technology

    uses a free rotang inera ring

    inside a sealed outer housing

    Between the two, an area

    referred to as the shear gap is

    lled with a heavy viscous uid

    The outer housing rotates at

    engine rpm, while the inner ring

    absorbs varying frequencies

    of vibraon throughout the

    rpm range. As the inner ring

    constantly aempts to catch up

    to engine rpm the shearing acon

    through the uid transforms the

    vibraon into heat which rapidly

    dissipates through the housing.

    Professional diesel motorsportsteams have long upgraded from

    the stock elastomer damper to

    a viscous damper. Fluidampr

    the ocial damper of DIESEL

    Motorsports, is a compeon

    quality viscous damper

    engineered for popular light duty

    diesel trucks, including all late-

    model Power Stroke, Duramax

    Fig. 2. Torsional vibraon analysis conducted on various Fluidampr Performance Diesel

    dampers illustrates their eecveness to reduce destrucve torsional vibraon over

    stock. Dyno tesng further shows that reduced vibraon improves overall engine

    eciency and unleashes lost torque and horsepower. Not a bad side eect!

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    and Cummins engines. Fluidampr Performance Diesel

    dampers are made in the USA and feature precision

    cnc machined and computer balanced components,

    a laser welded cover and are nished in a corrosion

    protecve black zinc chromate. The uid within

    the shear gap is a premium silicone approx. 45,000

    mes thicker than 30w oil. Silicone provides thermal

    stability across extreme temperature ranges, highshear strength and excellent heat dissipaon.

    While you may not be pung your work truck

    through the paces of professional diesel drag racing

    or sled pulling, your engine can sll benet from the

    added protecon, performance and durability of

    upgrading to a viscous damper, parcularly if power

    modicaons have been made. Even under stock

    condions, many daily diesel truck drivers report

    smoother idle, less in-cab vibraon and reduced drive

    line noise when upgrading to Fluidampr.

    Next me youre under the hood of your work truck,

    check your stock damper. Fluidampr Performance

    Diesel dampers are available through many quality

    truck parts and accessories distributors.

    Know Your Vibraons

    Torsional Vibraon

    End-to-end twisng and

    rebounding moon of the

    cranksha generated from each

    combuson event. Its eects

    are controlled by the cranksha

    damper, or harmonic balancer.

    Resonate Frequency

    Every object has a frequency at

    which it too will vibrate. When

    torsional vibraons begin to

    align with the resonate point

    of the cranksha, magnitude is

    amplied and the result can be a

    broken crank. The concept is the

    same as a glass shaering from a

    high pitch note.

    Rotaonal VibraonRotaonal vibraon occurs when reciprocang weights

    between the piston/rod and cranksha are not matched.

    Correcng or ne-tuning this is referred to as engine balancing.

    To accommodate for room inside the engine block, some OEMs

    (Power Stroke and Duramax) incorporate a counterweight on

    the cranksha damper. Just because an engine is balanced,

    does not eliminate the need for a cranksha damper.

    Fig. 2. Check your damper (le). Signs of cracked, bulging or missing rubber are early signs that your stock elastomer cranksha

    damper may not be adequately protecng your engine from destrucve torsional vibraons (middle). Performance upgrades,

    heavy towing/hauling, age, weather and exposure to oil and solvents can undermine its eecveness. Viscous dampers, such as

    Fluidampr Performance Diesel design (right), encase the inera mass inside a sealed housing and use viscous silicone to achieve

    superior torsional vibraon damping, durability and a much longer lifespan.

    New Stock Cranksha Damper Severely Worn Stock Cranksha Damper Fluidampr viscous damper upgrade

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    About the Author

    Brian LeBarron is a markeng representave at Vibratech TVD, a global leader in the development and manufacturing of viscous

    dampers from 5 to 56 for powertrain OEMs. Located in Springville, New York, Vibratech TVD is an ISO 9001:2008 design and

    development cered and quality systems cered company. Fluidampr is a performance product of Vibratech TVD.