properties of iron and steels

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  • 8/10/2019 Properties of Iron and Steels

    1/25

    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

  • 8/10/2019 Properties of Iron and Steels

    2/25

    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Keywords:Alloy, carbon steels, low-alloy steels, high-alloysteels

    Prior Learning:

    Identify & explain different extraction processes

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Learning Objectives:

    By the end of the lesson I can:

    The properties of pig iron and how this limits its usefulness.

    Pig iron is the intermediate product o f smelt ing iron o re with

    coke. Pig iron has a very hig h carbon content, typ ical ly 3.5

    4.5%, which makes it very b ri t t le and not u seful direct ly as amater ial except for l im ited app l icat ions .

    That iron can be alloyed to make it more useful.

    Explain how the properties of alloys (but not smart alloys)

    are related to models of their structures.

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    What are the properties of different metals?

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    gold (Au): This metal is unreactive. This is represented byhaving the band on stage, not mixing with the other elements

    and not doing very much. lead (Pb), zinc (Zn) and copper (Cu): These metals are heavy

    metals and are dressed up as heavy metal rockers.

    copper (Cu): This metal has been drawn into wires.

    aluminium (Al) and titanium (Ti): These metals are reactive.In this scene, they are getting overexcited and knocking over atable.

    iron (Fe): This metal has rust patches and is struggling to liftthe bar stools.

    steel (Fe wearing nerves of steel T shirts):These metalalloys have carbon atoms on their shoulders to show that theyare alloys. The steel is shinier than the iron atom. Steel is easilylifting the bar stools that iron was unable to lift because it isstronger.

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Lets go back in time 3 years to

    Year 7

    YEAR 10

    YEAR 7

    And draw (or

    make a

    model toshow) the

    atom

    arrangement

    in a solid

    Now add a

    different

    sized particleto your

    model. What

    is this

    called?

  • 8/10/2019 Properties of Iron and Steels

    7/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    What are the general properties of most metals?

    solid at room temperature

    Why do metals have these particular properties?

    high melting point

    good conductors of electricity and heat

    malleable: they can be shaped

    ductile: they can be drawn into wires

    strong

    dense

  • 8/10/2019 Properties of Iron and Steels

    8/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    sea of electrons

    metal ions

    The atoms in a pure metal are in

    tightly-packed layers, which form

    a regularlatticestructure.

    The outer electrons of the metal

    atoms separate from the atoms

    and create a sea of electrons.

    These electrons are delocalized

    and so are free to move through

    the whole structure.

    The metal atoms become positivelycharged ions and are attracted to

    the sea of electrons. This attraction

    is called metallic bonding.

  • 8/10/2019 Properties of Iron and Steels

    9/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    How does the sea of electrons affect the properties of metals?

  • 8/10/2019 Properties of Iron and Steels

    10/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Delocalized electrons in metallic bonding allow metals to

    conduct heat and electricity.

    This makes heat transfer in

    metals very efficient.Delocalized electrons also

    conduct electricity through

    metals in a similar way.

    For example, when a metal is

    heated, the delocalized electrons

    gain kinetic energy.

    These electrons then move fasterand so transfer the gained energy

    throughout the metal.

    heat

  • 8/10/2019 Properties of Iron and Steels

    11/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Metals are usually strong, not brittle. When a metal is hit,

    the layers of metal ions are able to slide over each other,

    and so the structure does not shatter.

    The metallic bonds do not break because the delocalized

    electrons are free to move throughout the structure.

    metal after it is hit

    forceforce

    This also explains why metals are malleable (easy to shape) and

    ductile (can be drawn into wires).

    metal before it is hit

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    12/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    E d k h f l (

  • 8/10/2019 Properties of Iron and Steels

    13/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Investigating Alloys

    How would you investigate the strength of alloywires?

    What will you change? (The independent variable)

    What will you measure? (The dependent variable)

    How would you make it a fair test? (Controlledvariables)

    E D d k h 3 f l ( b

  • 8/10/2019 Properties of Iron and Steels

    14/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    On a plain piece of paper add information

    from the following slides to create a mindmap on iron including;

    Alloying

    Extraction

    Properties

    Chemical information

    (Anything else you wish to include)

    E i Y DO d k h 3 i f l ( b

  • 8/10/2019 Properties of Iron and Steels

    15/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Most iron is converted into

    steels.

    Removing all impurities wouldproduce pure iron. Pure iron has a

    regular arrangement of atoms, with

    layers that can slide over each

    other, and so is soft and easily

    shaped, but too soft for many uses.

    The iron collected from a blast furnace is only

    96% pure.

    molteniron

    hot air

    moltenslag

    raw materialsUsually, this product will be treated

    further because the impurities make

    iron brittle.

    E ti Y DO d t k th 3 i t f t l ( b

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    16/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Steel is an alloy of ironand other elements, including carbon,

    nickel and chromium.

    Steel is stronger than pure iron and can be used for

    everything from sauce pans to suspension bridges!

    E ti Y DO d t k th 3 i t f t l ( b

  • 8/10/2019 Properties of Iron and Steels

    17/25GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    The atoms of other elements are

    different sizes. When other elementsare added to iron, their atoms distort

    the regular structure of the iron atoms.

    The atoms in pure iron are arranged

    in densely-packed layers. These

    layers can slide over each other. Thismakes pure iron a very soft material.

    It is more difficult for the layers of iron

    atoms in steel to slide over each other

    and so this alloy is stronger than pure

    iron.

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    E ti Y DO d t k th 3 i t f t l ( b

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Steel is not a single substance & there are lots

    of different steels all being an alloy of iron with

    either carbon and/or other elements.

    low carbon steelcontains less than 0.25% carbon

    Soft and easily shaped. Not as strong as high carbon steel

    but less likely to shatter.

    high carbon steelcontains more than 0.5% carbon.

    Very strong but brittle.

    1. CARBON STEEL: made by alloying Fe

    with small amounts of C (from 0.03-1.5%).

    They are the cheapest to make & are used for

    car bodies, knives, ships, machinery,containers, structural steel for buildings.

    E m ti ; Y DO d t k th 3 m i t f t l ( b

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Nickel-steelvery resistant to

    stretching forces so are used for long-

    span bridges, military armour-plating

    Tungsten-steeloperates well under very hot conditions so

    it is used to make high-speed tools.

    2. LOW-ALLOY STEEL: made by

    alloying Fe with small amounts of other

    metals (from 1-5%). They are moreexpensive & may contain metals like Ni,

    Cr, Mn, V Ti and W. Each giving a

    different property.

    Exam tip; You DO need to know the 3 main types of steel (carbon

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Chromium-steelstrong withchemical stability it is mixed with

    between 12-15% Cr and often some Ni

    This is also known as stainless steelThese are used to

    make cooking utensils & cutlery, chemical reaction vessels

    because they combine hardness & strength with a resistance to

    corrosion (they do not rust!)

    3. HIGH-ALLOY STEEL: made by alloying

    Fe with large amounts of other metals.

    They are EVEN more expensive & maycontain metals like Ni, Cr, Mn, V Ti and W.

    Each giving a different property.

    Exam tip; You DO need to know the 3 main types of steel (carbon

  • 8/10/2019 Properties of Iron and Steels

    22/25

    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Exam tip; You DO need to know the 3 main types of steel (carbon

  • 8/10/2019 Properties of Iron and Steels

    23/25

    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Exam tip; You DO need to know the 3 main types of steel (carbon

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Refs Decision

    If its true it stays, if its false SEND IT OFF!

    Yellow = TRUE, Blue = FALSE

    Steel is a mixtureAll steels contain cobalt (Co)

    Stainless steels are expensiveStainless steels rust because

    they contain iron

    The molecular formula forsteel is St

    Exam tip; You DO need to know the 3 main types of steel (carbon

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    GCSE Core Chemistry

    Exam tip; You DO need to know the 3 main types of steel (carbon,low-alloy & high-alloy) & identify what they contain

    Learning Objectives:

    By the end of the lesson I can: The properties of pig iron and how this limits its usefulness.

    Pig iron is the intermediate product o f smelt ing iron o re with

    coke. Pig iron has a very hig h carbon content, typ ical ly 3.5

    4.5%, which makes it very b ri t t le and not u seful direct ly as amater ial except for l im ited app l icat ions .

    That iron can be alloyed to make it more useful.

    Explain how the properties of alloys (but not smart alloys)

    are related to models of their structures.