promatect ® 100 2 hour ceiling€¦ · any works relating to the speciﬁ cations and where in...

[email protected]

progressivematerials.com.au

08 9445 8300

PROMATECT ® 1002 hour ceiling

2

PROMATECT® 50 CEMENT BOUND MATRIX BOARD

PROMATECT® 50 is Promat’s matrix technology of binding organic materials and inorganic minerals within a calculated mineral matrix to form a monolithic core. Known as a Cement Bound Matrix (CBM) board, this low energy environmentally friendly manufacturing process makes excellent boards that o� er not only superior fi re resistance but also exemplary physical strength, robustness and performance.

All below properties are mean values given for information and guidance only. If certain properties are critical for a particular application, it is advisable to consult Promat. PROMATECT® 50 is manufactured under a quality management system certifi ed in accordance with ISO 9001: 2008.

Material properties

Generic description PromaX® technology CBM board

Surface condition Front face: smooth, fair Back face: smooth with fi bre mesh reinforcement

Building regulations Class 0

Thickness tolerance ±0.5mm (standard thickness boards)

Dimension tolerance ±5mm (standard dimension boards)

Physical performance

Property Test method Test results

Density EN 1602 Nominal 1100kg/m³

Flexural strength, EN 12467 Longitudinal 13.76N/mm²Frupture Transverse 10.8N/mm²

Tensile strength, Trupture EN 12467 4.2N/mm²

Compressive strength BS 5669: Part 1 13.1N/mm²

Combustibilty BS 476: Part 4 Non combustible EN ISO 1182

Surface burning BS 476: Part 7 Class 1 AS ISO 9239: Part 1 No ignition for bare fl oors

Heat and smoke AS/NZS 3837 Group 1release rate

Fire propagation BS 476: Part 6 I = 0; i1 = 0; i2 = 0; i3 = 0

Simultaneousdetermination ofignitability, fl ame AS 1530: Part 3 Indices 0/0/0/0-1propagation, heatand smoke release

Thermal conductivity ASTM C518 Approx. 0.193W/mK at 20°C

Typical moisture BS 5669: Part 1 2.4%content (ambient to dry condition)

Emission test ASTM D5116-90 Within limits set out by the (for Green Label Singapore Environment Singapore) Council

PROMATECT® 50 is o� -white in colour and has one smooth surface. Because of the nature of CBM board Level 4 fi nish may not be achievable consistently without additional care. This must be taken in to account when costing out work. The painting specifi cation must always be followed closely and must be asked for and studied before any painting occurs. If a Level 5 fi nish is required or boards will be a� ected by glancing light, then specifi ers must be aware that a high level of expertise will be required when skim coating the whole surface of board (similar to that required by all other board products for this level of fi nish).

PROMATECT® 50 is resistant to the e� ects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by moisture.

Application

• Steel/timber stud and solid/frameless partitions• Self-supporting ceilings, suspended ceilings• Membrane ceilings, timber fl oor protection• Cladding to steel ducts• M&E services enclosure, riser pipes enclosure

Health and safety

When machining the PROMATECT® 50 product, airborne dust may be released, which may be hazardous to health. Do not inhale the dust. Avoid contact with skin and eyes. Use dust extraction equipment. Respect regulatory occupational exposure limits for tota inhalable and respirable dust. A health and safety data sheet is available from Promat and, as with any other material, should be read before working with the product.

PROMATECT® 50 product is not classifi ed as a dangerous substance so no special provisions are required regarding the transportation and the disposal of the product to landfi ll. The product can be placed in on-site rubbish skips with other general building waste which should then be disposed by a registered contractor in the appropriate and approved manner.

Standard Standard Number of boards Surface Weight of boards Weight thickness dimension per pallet per pallet per m² per pallet

7mm 2440mm x 1220mm 78 232m² Approx. 7.7kg Approx. 1787kg








Other dimensions are available upon request. Standard dimension for Australia is 2700mm x 1200mm.

PROMATECT® 50SELF-SUPPORTING MEMBRANE CEILINGS

P50 14.30

3

1 Two layers of 12mm thick PROMATECT® 50 board

2 102mm x 76mm x 1.6mm thick galvanised steel channel at nominal 610mm centres for up to 3000mm span

3 35mm stitching screws at nominal 200mm centres at all joints, not coinciding with steel frame

4 First layer fi xed with 35mm self-drilling, self-tapping screws into steel frame at nominal 200mm centres Second layer fi xed with 50mm self-drilling, self-tapping screws into steel frame at nominal 200mm centres

5 50mm x M10 masonry anchors at nominal 500mm centres

Please see pages 5 and 6 for details of perimeter and control joints

Fire attack from belowNon loadbearing ceilings

Fire

re

sist

ance

Aco

ust

icC

on

stru

ctio

n

FRL -/30/30

Standard BS 476: Part 22: 1987

ApprovalBRANZ FR 4198BRANZ FR 4118

# STC, Rw (Ctr) 41dB

StandardISO140: Part 3: 1996ISO717: Part 1: 1996

Predicted assessment

Marshall Day24th June 2011

Ceiling thickness

From 126mm

Ceiling mass From 28.8kg/m²

# Margin of error is generally within ±3dB

2

3

14

1

3

5

2

Nominal

200mm

Nominal 610mmNominal 1220mm

PROMATECT® 50SELF-SUPPORTING MEMBRANE CEILINGS

P50

4

14.9014.12

1 One layer of PROMATECT® 50 board, joints coinciding with board joists 2 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance

2 PROMATECT® 50 cover strips for board joists, not coinciding with steel frame


4 30mm stitching screws at nominal 200mm centres at all joints, not coincident with steel frame

5 32mm self-tapping screws fi xed into steel frame at nominal 200mm centres


Please see pages 5 and 6 for details of perimeter and control joints

Fire attack from above and belowNon loadbearing ceilings

Fire

re

sist

ance

Aco

ust

icC

on

stru

ctio

n

FRL-/90/90-/120/120

Standard AS 1530: Part 4: 2005

ApprovalFSRG 2013-290FSRG 2013-291

# STC, Rw (Ctr) 36dB

StandardISO140: Part 3: 1996ISO717: Part 1: 1996

Predicted assessment

Marshall Day31st July 2015

Ceiling thickness

From 186mm

Ceiling mass From 43.2kg/m²

# Margin of error is generally within ±3dB

5

2

3

4

4

1

5

62 1

3

45 at nominal

200mm

Nominal 600mm

P50

5

PROMATECT® 50DETAILS OF PERIMETER & CONTROL JOINTS IN CEILINGS

14.3014.9014.12

Up to -/30/30 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987



3 Galvanised steel perimeter angle


5 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant to achieve the required fi re resistance and/or acoustic performance

6 Fill in all perimeter gaps with PROMASEAL® IBS™ Ø 22mm diameter to achieve the required fi re resistance (not suitable if acoustic performance is required)

7 RONDO P50 Shadowline Trim and set over

8 Ceiling trim or coving to perimeter

Up to -/90/90 or -/120/120 fi re resistance in accordance with the requirements of AS 1530: Part 4: 2005

1 One layer of PROMATECT® 50 board 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance

2 Galvanised steel channel (please consult Promat for requirements)

3 Galvanised steel joist at nominal 600mm centres

4 3mm thick galvanised steel angle bracket


6 Two pieces of 60mm x M8 expansion bolts per angle bracket

7 Two pieces of M8 expansion bolts at each end of the joist

8 Expansion allowance according to system specifi cation

Self-supporting ceiling perimeter to wall intersection, scenario 1

Self-supporting ceiling perimeter to wall intersection, scenario 2

Self-supporting ceiling perimeter framing at masonry wall junction for ceiling span above 3000mm

8

3

3

2

1

1

4

4

4

4

5

5

5

6

7

5

2

2

6 78 1

3

4

P50

6

14.3014.9014.12

PROMATECT® 50DETAILS OF PERIMETER & CONTROL JOINTS IN CEILINGS

Up to -/30/30 fi re resistance in accordance with the requirements of BS 476: Part 22: 1987


2 Continuous PROMATECT® 50 cover strip for board joists, not coinciding with steel frame


4 Concealed galvanised steel grid framing section

5 RONDO P35 control joint with set fi nish

6 Plaster based adhesive or laminating screws at maximum 200mm centres fi xed to one side of the cover strip 2

7 Caulk all perimeter gaps with PROMASEAL®-A Acrylic Sealant at minimum 12mm (thickness of the fi rst layer PROMATECT® 50 board) to achieve the required fi re resistance and/or acoustic performance

Up to -/90/90 or -/120/120 fi re resistance in accordance with the requirements of AS 1530: Part 4: 2005

1 One layer of PROMATECT® 50 board 18mm thick for -/90/90 fi re resistance 20mm thick for -/120/120 fi re resistance

2 Continuous PROMATECT® 50 cover strip for board joists, not coinciding with steel frame

3 Concealed galvanised steel grid framing section

4 RONDO P35 control joint with set fi nish

5 Laminating screws at maximum 200mm centres fi xed to one side of the cover strip 2

Ceilings perpendicular to galvanised steel framing

Ceilings parallel to galvanised steel framing

Ceilings parallel to galvanised steel framing

2

2

2

3

4

3

7

7

1

1

1

5

4

5

Minimum 200mm

10–15mm gap

10–15mm gap

10–15mm gap

60–70mm

60–70mm

6

6

5

P50

7

14.30PROMATECT® 50 SELF-SUPPORTING MEMBRANE CEILINGSARCHITECTURAL SPECIFICATIONS

The following are standard architectural specifi cations for self-supporting membrane ceiling systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.

Fire attack from below / non loadbearing ceiling

Up to 30 minute fi re resistance, integrity and insulation in accordance with the criteria of BS 476: Part 22: 1987; non loadbearing.

Acoustic performance

The partition system shall have a Weighted Sound Reduction Index of Rw 41dB.

Supporting structure

Care should be taken that any structural element by which the membrane ceiling system is supported, e.g. a beam, fl oor or wall, has a fi re resistance equal to or greater than 30 minutes and is capable of supporting the system for the required fi re resistance.

Lining boards

Two layers of 12mm thick PROMATECT® 50 CBM boards, as manufactured by Promat International (Asia Pacifi c) Ltd, on both sides. All joints to be coincident with steel framing. Standard board dimension 2440mm x 1220mm x 12mm thick.

Fixing

Perimeter galvanised steel channels will be fastened to the wall with M10 metal anchors at 500mm maximum centres. Main steel joists spanning across the wall will be positioned and adequately fi xed at 610mm nominal intervals. Cross channels, where applicable, will be positioned at nominal 610mm centres between the main joists. Steel framework components will be followed.

Tests and standards

The complete system along with the material and framing is tested in accordance with BS 476: Part 22: 1987.

Jointing

Control joints are recommended for ceiling dimension exceeding 10m in any direction.Plain butt joints between machined edges of boards. (1)

Joints fi lled in preparation for painting. (2)

Joints fi lled and taped in preparation for decoration. (3)

Follow-on trades

Surface of boards to be prepared for painting/plastering/tiling(4) in accordance with manufacturer’s recommendations.

NOTES:• (1), (2), (3), (4) delete as appropriate.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.

P50

8

14.9014.12

PROMATECT® 50 SELF-SUPPORTING MEMBRANE CEILINGSARCHITECTURAL SPECIFICATIONS

The following are standard architectural specifi cations for self-supporting membrane ceiling systems using PROMATECT® 50. The designer must determine the suitability of the design to the application and requirements before undertaking or constructing any works relating to the specifi cations and where in doubt should obtain the advice of a suitably qualifi ed engineer.

Fire attack from above and below / non loadbearing ceiling

Up to ____________ minute(1) fi re resistance, integrity and insulation in accordance with the criteria of AS 1530: Part 4: 2005; non loadbearing.

Acoustic performance

The partition system shall have a Weighted Sound Reduction Index of Rw 36dB.

Supporting structure

Care should be taken that any structural element by which the membrane ceiling system is supported, e.g. a beam, fl oor or wall, has a fi re resistance equal to or greater than ____________ minutes(1) and is capable of supporting the system for the required fi re resistance.

Lining boards

One layer of 18mm or 20mm(2) thick PROMATECT® 50 CBM boards as manufactured by Promat International (Asia Pacifi c) Ltd. All joints to coincide with steel framing. Standard board dimension 2440mm x 1220mm x 18mm or 20mm(2) thick.

Fixing

Perimeter galvanised steel channels will be fastened to the wall with M10 metal anchors at 500mm maximum centres. Main steel joists spanning across the wall will be positioned and adequately fi xed at 600mm nominal intervals. Cross channels, where applicable, will be positioned as required between the main joists to ensure all board joints are covered. Steel framework components will be followed.

Tests and standards

The complete system along with the material and framing is tested in accordance with AS 1530: Part 4: 2005.

Jointing

Control joints are recommended for ceiling dimension exceeding 10m in any direction.Plain butt joints between machined edges of boards. (3)

Joints fi lled in preparation for painting. (4)

Joints fi lled and taped in preparation for decoration. (5)

Follow-on trades

Surface of boards to be prepared for painting/plastering/tiling(6) in accordance with manufacturer’s recommendations.

NOTES:• (1) insert required fi re resistance level not exceeding 120 minutes.• (2), (3), (4), (5), (6) delete as appropriate.• All perimeter gaps caulked with PROMASEAL®-A Acrylic Sealant.

9

PROJECT REFERENCE

This page and the cover

Construction of PROMATECT® 50 self-supporting membrane ceilings at the Four Points Hotel in Sydney, Australia for up to -/90/90 fi re resistance.

6 Distinction Road

Wangara, WA 6065

T (08) 9445 8300

F (08) 9445 8400

[email protected]

progressivematerials.com.au

promatect ® 100 2 hour ceiling€¦ · any works relating to the speciﬁ cations and where in...

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