promand sf-powermark engine dynamometer® dynamometer a successful piece of your business. windyn®...
TRANSCRIPT
©2017 SuperFlow Dynamometers & Flowbenches. All Rights Reserved.
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SF-POWERMARK ENGINE DYNAMOMETER
The SF-Powermark engine dynamometer is rated for 15,000 RPM, 2,500 HP, and
1,750 lb.-ft capacity. Its strong low speed torque capacity coupled with its high
speed horsepower capacity and reverse rotation capability make it one of the
most versatile engine dynos on the market.
Overview The SF-Powermark engine dyno features a rugged and durable power absorption unit with a
2” diameter main shaft machined from solid stock 17-4PH stainless steel and it's the only
absorber available with cross vented rotors for smooth and fast water flow. Integrated starters
are built into the system so a bell housing, flywheel or engine starter is not required. A
torsionally compliant driveshaft connects the engine to the dyno enabling you to run right off
the engine's crank shaft while 4.5” constant velocity joints ensure smooth power transfer.
The included roll around engine docking cart offers great versatility to adapt to various types
of engine's and its stainless steel runners mean easy adjustment of the engine supports
without any rust. It’s also compatible with the SF-902S to allow maximum versatility. The tool
tray has cutouts for storing spark plugs and lambda probes; it's also a convenient area to mount
ignition system components.
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For more information email [email protected]
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To keep the test cell neat, the integrated boom assembly houses both the sensor box and
cooling tower, plus it has cable stays to route transducer wires cleanly between the sensor box
and the engine. The included non-pressurized cooling tower mounts to the boom assembly
behind the dyno, out of the way. The new sensor box also mounts to the boom where it is kept
safely away from engine vibrations and heat. WinDyn's® pre-defined test sequences allow for
standard tests at the push of a button so you’re up and running immediately and the live trace
feature lets you see live data as a trace over a saved reference plot.
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For more information email [email protected]
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Data Acquisition
WinDyn Control and Data Acquisition System
SuperFlow’s WinDyn® Software is the
most feature rich system available for
dynamometers today. We’ve included
all the tools you need to make a
SuperFlow® dynamometer a successful
piece of your business. WinDyn® is
preconfigured with industry standard
tests to get you up and running quickly.
But, we didn’t stop there. We’ve also
developed powerful configuration and
test editors that offer you complete,
customized control of the dynamometer, the test cell and the tests you’re running.
WinDyn’s® available 76 measured channels and 35 calculated channels let you measure and
analyze data to make your products better. Our advanced electronics sample data at rates
between 1,000 and 2,500 Hz depending on the channel and display it at 100 lines per second
so you’re sure to see the entire picture. The built in data analysis tools let you see data in a
way that makes sense, and like the rest of WinDyn®, data analysis is completely user-
configurable should you choose. Start Testing Quickly WinDyn® comes preconfigured with
standard tests to get you testing quickly. Pre-defined test groups automatically configure the
dynamometer for standard testing. Simply select the one that matches your current needs and
you’re ready to run.
Test Groups
A test group is a WinDyn® file that completely configures the dynamometer for testing. By
using test groups you ensure that all tests are run in the same way, regardless of the operator.
Test groups configure the following:
- All channels being monitored (measured, calculations, constants and interpolations)
- Screen group of up to ten real-time data monitoring screens
- Safety limits (if desired) to protect your engine
- Test profiles (acceleration, step, steady state, break-in, life cycle, track simulation,
custom, etc.)
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For more information email [email protected]
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- Sensor calibrations
- Relay controls for test cell functions (lights, pumps, fans, ignition, etc.)
- PID control parameters
- Test specifications (starting and ending speeds, engine specs, test notes, etc.)
Completely Customizable
In addition to the standard ready to run configuration supplied from the factory, you can
customize WinDyn® in any manner you’d like. Write custom test profiles, design custom screen
groups, add a company logo to data plots, setup print preferences for graphs and tabular data,
add additional sensors or integrate emissions equipment quickly and easily. The best part
about WinDyn® is its versatility: it comes fully loaded and ready to run all the standard tests
you need, plus gives you the power to configure tests any way you prefer. Learn more about
our advanced editors.
Test Profiles
Test profiles are a series of commands that automatically perform a test. WinDyn comes
loaded with standard test profiles including acceleration, step, steady state and break-in, but
the Test Profile Editor gives you the ability to write any custom test you can imagine.
Here are some examples of what WinDyn users are already doing-
o Automated one-touch tests that control every detail like-
- powering on pumps and fans
- powering ignition
- turning on fuel
- checking critical parameters like oil pressure and water temperature before
- beginning a test sequence
- ending the test
- stopping the engine
o Cyclic durability tests to check engine belt life
o Reverse acceleration to simulate tractor pulling
o Transmission durability tests on chassis dynamometers
o Slope simulation
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o Track lap simulation for the Pikes Peak Hill Climb, Charlotte Motor Speedway and
others
o Pass/Fail tests for air filters and catalytic converters on the SF-1020SB
o Automated chassis dynamometer tests with throttle actuators
o 300 hour diesel engine durability tests
o Urban drive cycle tests
o Emissions tests
Configuration Editor
The configuration editor gives you the power to create the custom test environment you
desire.
This powerful Windows® based editor allows you to define-
o Channel Definition (name, units, format, filtering, formulas, etc.)
o Control Channels (close-loop controllers for load, throttle, flow, etc.)
o Display Channels (in any language)
Once you’re happy with your custom configuration, it’s saved so the dynamometer can quickly
be configured to your specifications before every test.
Safety Limits Editor
Safety limits prevent problematic situations like low oil pressure or overheating from damaging
your engine or vehicle. They are completely user-configurable by channel (exhaust temp, oil
pressure, water temp, etc.), by critical value and by resulting action. You can even setup a multi
stage rev limiter. Limits are constantly monitored and if triggered the post mortem feature
kicks in to provide a snap shot of data before and after the limit was triggered to assist you in
deter-mining what happened to the engine.
Test Data Perfected
WinDyn® is packed with data analysis tools that make analyzing your engine or vehicles
performance easy. For each test you can view up to 10 user-defined pages in tabular format,
graphical format or side-by-side. Additionally, up to 10 saved tests can be overlaid on a graph
enabling you to make informed decisions quickly. Like all other WinDyn® features, all the data
viewing capabilities are customizable. The test group defines which data is on each of the ten
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For more information email [email protected]
Page 6 of 13
pages and on each page’s graphs. You can change this at any time, even after the test is
completed.
Want to see an area of a graph in more detail? Drag a box around the area you want to see
and WinDyn® immediately zooms and re-scales that portion of the graph for easy comparison.
Plots are easily enhanced with your company logo before printing. They can also be exported
as a bitmap or JPG for emailing to customers or posting to your website. If WinDyn’s® data
analysis tools aren’t enough for you, export your test data to Microsoft Excel® for custom post-
test analysis.
Customer Data Packs
Your customers are why you’re in business. With WinDyn’s® Customer Data Pack feature you
can instantly create a file with their test data and the WinDyn® data viewer so they can take
their results home. This data viewer includes all the same analysis tools as WinDyn® so your
customers will be assured of their results.
SuperFlow Explorer
Managing data files is crucial to finding your data efficiently. The SuperFlow® Explorer, located
under the tools menu, allows you to quickly navigate to the correct data, view it, plot it or print
it with the click of the mouse. It can browse all folders, networks and the desktop and also
create, rename, copy, move delete and manage all system folders.
Test Playback
WinDyn® allows you to replay stored tests with all meters and screens active just as they were
during the original test. You can print any or all WinDyn® screens and data to most Windows®
supported printers.
Sensor Box
The SuperFlow sensor box is the brain of the 139 channel WinDyn data acquisition system. Its
advanced electronics measures high-resolution data at up to 2,500 Hz depending on the
channel and sends the data to the operator station via a simple Ethernet connection for live
monitoring.
The SuperFlow sensor box houses the data acquisition and control boards that makeup the
139 channel WinDyn data acquisition system. Its advanced electronics measures high-
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For more information email [email protected]
Page 7 of 13
resolution data at up to 2,500 Hz depending on the
channel and sends the data to the operator station via
a simple Ethernet connection for live monitoring. The
only connections between the test cell and operator
control room are three Ethernet cables making
installation simple. The sensor box is modular and is
expandable at any time. Eight expansion bays are
ready to accept expansion panels for additional
temperature, pressure, analog voltage or frequency
inputs. Most SuperFlow engine dyno packages
includes a ten-channel pressure panel and a sixteen
channel temperature panel and sensors as a starting
point.
The included weather station uses a barometric
pressure transducer, air temperature sensor and humidity sensor to measure atmospheric
conditions continuously throughout the test and calculate the proper weather correction
factor. Standards like STP, SAE, ECE and DIN are built in and user selectable, the configuration
editor can also be used to write custom correction factors.
The sensor box also house the controllers that provide SuperFlow’s legendary closed loop PID
control. Its flexible dual-mode control scheme allows either the dyno or the throttle to control
to speed, torque, power, manifold pressure or any other channel of your choosing.
Sophisticated logic lets each controller use up to four different control modes and parameter
settings.
The sensor box can either be mounted to our test cell boom system or to the wall using the
wall mount bracket.
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For more information email [email protected]
Page 8 of 13
Control Console
The control console is the main interface between the operator and the entire engine test cell
environment. Front and center on the console is a touch screen where operators select the
type of test and enter parameters like starting and ending speeds. When the test is active on
screen prompts guide the operator
through the test.
Three manual control modes are
available using the control know
mounted in the console. This
controller allows manual
control to torque, RPM or
percentage of load which keep
operators in control during break
in and warm up routines and when
an automated test profile is not
activated.
The engine control panel in the center of the console provides the operator with four relays to
control ignition, fuel pump, starter and one auxiliary button commonly used for electric water
pumps. Four more relays could be added to the console for additional control functionality.
Six rocker switches in both upper corners of the console are used to wire in test cell equipment
like lights, pumps, fans and heaters so you never have to leave the console to start up or shut
down the test cell. A 30ft. wiring harness with mating connector to the console and schematic
is included to wire in your test cell equipment.
Lower right on the console is a keyed power switch to power off and lock-out the dynamometer
at the end of a shift and the large E-stop button will shut down the entire operation in case of
emergency.
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For more information email [email protected]
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Product Specifications
Absorber Type Water brake, bi-directional
Maximum Speed 15,000 RPM
Horsepower Capacity 2,500 hp (1,864 kW)
Torque Capacity 1,750 lb.-ft (2,373 N-m)
Temperature
16-Channel thermocouple panel 12
transducers, 1/8" 12 swagelock fittings
12 ten foot extension cables
Pressure 10-channel pressure panel 3 sensors
(-15 to 150 psi)
Air / Fuel 2 pre-configured analog inputs
Fuel Flow 2 fuel flow measurement turbines
(0-80 gal/hr)
Air Flow 1 air flow measurement turbine
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Product Options
Additional Docking Cart
Extra docking cart to save time between engine tests. Pre-
stage one engine while another is being tested.
Air Fuel Kit
Air Fuel Meter Kits available in any channel count
configuration. Bosch LSU 4.2 and OEM grade NTK
type sensors available.
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Analog Panel
8 channel analog panel to integrate exhaust
gas analyzers lambda sensors, O2 sensors, etc.
Select 0-1V, 0-5V, 0-10V, 0-20V or 0-30V in
any combination.
Pressure Sensor Expansion Panels
The modular sensor box allows for additional
10-channel pressure panels and additional 16-
channel temperature panels. Extra transducers
are sold separately.
Temperature Sensor Expansion Kits
Expand your sensor box with a 16-channel
thermocouple panel for Type K, Type J or Type
T thermocouples. Monitor oil and water
temperatures live in our WinDyn software then
save the data for easy posttest graphing and
analysis.
Blow-By Sensor
Measures the volumetric flow of crankcase blow-by.
Two sizes available: 0.4 to 16 ACFM and .25 to 10
ACFM. Select either analog or frequency output.
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For more information email [email protected]
Page 12 of 13
Engine Adapter
Multi-fit adapter packages for the SF-902S, SF-Powermark and
SF-BlackWidow. Multi-fit Bell Housing pictured for SF-902S.
Universal Engine Mounting Kit available for SF-Powermark and
SF-BlackWidow.
Fuel Canister
Designed to measure fuel consumption of fuel injected
engines. Mid flow unit available in 20-270 lb./hr. High flow
unit available in 30-1070 lb./hr. Available for gas and
alcohol.
Fuel System
High performance fuel pump and two fuel regulators. Rated at
0-800 lb/hr.
Relay Box
Relay enclosure for up to 32 programmable user-defined relays.
Commonly used to control lights, pumps, water systems,
emergency stop and fire safety systems.
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For more information email [email protected]
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SuperStart
Starter option for the SF-902S includes 8” spacer box and 2 hight
torque starters.
CT-700 Pressurized Cooling Tower
CT-700 Pressurized Cooling tower integrates seamlessly with boom assembly.
Standard temperature ranges from 160 F to 230 F. Rated for continuous duty
testing up to 700 HP (522 kW)
Throttle Actuator
Rotary electric throttle control provides automated
testing from computer. Morse cable options also
available.
Call or email Promand today to discuss your
application and dyno test requirements in detail.
Email: [email protected] Call: +614 3011 8253