project proponent: korund ltd kondopoga, the republic of karelia 2009 г
TRANSCRIPT
Project proponent: Korund LtdKondopoga, the Republic of Karelia
2009г.
1. Strategy of social solidarity became a discussion topic in one of working groups in the 4th Krasnoyarsk Economic Forum; the idea is that “the population should feel its involvement into solving anti-recessionary tasks”.
2. The similar idea was voiced by the vice prime-minister Alexandr Zhukov in conclusions of brainstorming. He said: “The whole country can not be a stadium watching what the Government is going to do in the crisis. We can overcome the crisis, if everyone, if we together undertake drastic measures”.
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BASALT VALLEY
Academic laboratory Energy block Life support system
Design bureau of basalt materials, goods and technology development
Inhibiting composition Design bureau for equipment and technology development for production of basalt materials and goods
Equipment production plant Equipage and tools production plant
Monocrystal basalt casting plant
Gas-basalt goods plant Roving production plant (basalt fibre)
Nonwoven fibre , wool plant
Casting
Powder
Scales
Gas-basalt blocks and goods
Keramzit
Pipe
Tissue
Constructive goods
Wool, mats,shell
Sheet
Profile
Constructive goods
Residential ECO-settlement
Basalt mining quarry
Plant of press molding of basalt powder goods
Boards
Bushings, inserts
Constructive goods
Certification center
Specialists’ training center
Binding agent production plant
Household plot
1. Basalt goods endurance is 15 times higher than of steel ones;
2. Density and, consequently, weight is 4 times less;3. Warranty on pipes, fitting and other basalt goods
is 50 years and more, as they do not rust; and vagabond electron currents do not take place in them;
4. They are nonreactive to acid and alkaline conditions
5. They do not deposit crust and fall-out in pipes and boilers;
6. They can “breath”, so they soak temperature from -200 up to +2000 C;
7. Basalt casting soaks t=10000 C;8. Basalt barrel stands instead of 600 shots up to
6500 shots; 9. Advantages of basalt and its products by its
characteristics over many other materials are endless!
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Magmatic rock basalt, diabase, gabbro, etc.
Magmatic rock basalt, diabase, gabbro, etc.
QuarryExtraction and processing
QuarryExtraction and processing
Crushed stone
Crushed stone
Raw material for foundry
casting work
Raw material for foundry
casting work
SandSand
Monocrystal casting
Monocrystal casting
Staple fibre (wool)
Staple fibre (wool)
ScalesScalesGas-basaltGas-basaltContinuous fibre (roving)
Continuous fibre (roving)
PRODUCTS MADE OF BASALT, GABBRO AND OTHER MAGMATIC ROCKS
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Fields of application of basalt productsFields of application of basalt products
Aircraft industryAircraft industry Motor industryMotor industry
Cryogenic technology and equipment
Cryogenic technology and equipment
Road construction Road construction
Agriculture and agricultural products processing
Agriculture and agricultural products processing
Oil and gas industryOil and gas industry
EngineeringEngineering
Metallurgy Metallurgy
Industrial and civil construction Industrial and civil construction
Electric ingineering and communicationElectric ingineering and communication
EnergeticsEnergetics
Human environment protectionHuman environment protectionCoal, mining and concentrating industry
Coal, mining and concentrating industry
Chemical, petrochemical, cox-chemical, pulp and paper industriesChemical, petrochemical, cox-chemical, pulp and paper industries
ShipbuildingShipbuilding
Defense industryDefense industry
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Composite, constructive materials, structures working in conditions of elevated vibration, fluctuating load,
heat insulation of thermal equipment. 10.04.23 7
Engineering
Composite and heat-insulating material for producing automobile deafeners, facia, space fillers, plastics, reinforcing material for brake blocks and clutch plates production, non-inflammable composite materials, cord for auto decks. Materials for producing fuel tanks, receivers for LPG and compressed natural gas. Corrosion preventing, bumping proof and enduring coatings for automobiles’ bottom sides.10.04.23 8
Motor industry
Composite materials resistant to sea water, heat-insulation of marine installations, ship hulls, bulkheads: steam-waterpipes, inlet, filling and fuel tankers, corrosion preventing paint coatings of ship hulls. Small ship building – structures of ship hulls, deck erections.
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Shipbuilding
Composite constructive materials and goods, heat-insulation of coaches, non-inflammable composite materials, electric-insulating materials, resistant paint coatings.
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Railway coach manufacturing
Composite materials, heat-insulation of thermal equipment of steam boilers, turbines, heat pipelines, high-voltage insulating materials, power transmission line support, core of high-voltage power lines.
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Energetics
Non-inflammable heat-insulating and constructive materials, fire-protective doors, cast pipes and containers, cable passages, materials for radiative protection, radiative substances storage containers.
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Atomic energy
Reinforcing material for boards’ production, electric-insulating materials,
constructive materials for electronics bodies.
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Electronics industry
Chemically and enduring protective coatings of containers, pipelines, oil pipelines.
Non-inflammable coatings and composite materials.
Fire-resistant composite materials, etc10.04.23 14
Petrochemical industry
Geonets of bituminous concrete surface of roads, airstrips of airdromes. Water engineering– reinforcing materials for construction of dams, materials for irrigation. Construction of port buildings, sea platforms - basalt-plastic reinforcing and constructive materials.
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Roadway surfacing
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а – for fluids with reinforcing componentsх – for chemically aggressive mediaп – for cold drinking waterг – for hot water of household water supplyс – for other media
Fields of application of pipes
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Basalt woolBasalt woolHeat-insulating boadsHeat-insulating boads
Insulating shellInsulating shell MatsMats Heat-resistant cardboard
Heat-resistant cardboard
Corrugated sheeting
Corrugated sheeting
Raw materials for spinning
Raw materials for spinning
FibreFibreSoundproof boards
Soundproof boards
With binding additives
With binding additives
Foil-coated mats Foil-coated mats Broached matsBroached mats
PRODUCTS MADE OF BASALT WOOL
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Basic advantages of insulants made of rocks:•Good heat and sound insulation; •Organic security; •Elastivity;•Long life;•Fire resistance;•Do not absorb moisture;•Keeping size and physical characteristics within all service life.
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Sustained working temperature regime -260 +960 C0
Exploitation life without worsening of technical characteristics 50 – 100 years
Acoustic absorption coefficient 0.9-0.992%
High endurance in comparison to metal, density and weight is lower in 4 times
Water absorption 0.3%
High chemical resistance to acid and alkaline conditions
High resistance to mold, microorganisms and corrosion
Protection from electromagnetic and radiative emanation and information readout
Basalt composites can replace steel and all other types of reinforcing fibreglass (1 kg of BC/ 1 kg of steel) 1kg/8.6 kg
1. Satisfaction of constantly growing demand for high quality ecologically
friendly insulant;
2. Development and support of hi-tech productions in the region;
3. Creating new jobs;
4. Import substitution.
The goal of the project:
Set of Russian production of heat-insulating materials by types of
materials, in % of the total production output
Indicator RUR USD
Discount rate% 18.00 8.00
Payback period, months. 43 43
Discounted payback period, months 50 46
Average rate of return, % 44.04 44.04
Net present value610,418,09
751,593,882
Internal rate of return, % 34.37 34.37
Project efficiency
Kolsky peninsula (Murmansk region and Karelia),
Urals (Bashkiriya, Chelyabinsk, Orenburg, Sverdlovsk and Perm regions),
Western Siberia (Novosibirsk region, Kuzbas and Altai, Tomsk region),
Eastern Siberia (Krasnoyarsk Territory, Hakasiya, Yakutiya, Buryatiya),
Far East (Habarovsk Territory, Sahalin island).
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Project advantages
1.Proximity of raw materials’ bases.
2. Availability of own power facilities Р = 5.3 MW.
3. Technical possibility to connect to gas supply and use gas as a fuel.
4. Own water intake.
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5. Availability of own railway approaching lines.
6. Location in proximity to Moscow – Murmansk and Saint-Petersburg – Murmansk automobile roads and railways.
7. Possibility to set up production and shipment of other building materials, including fill materials.
8. Proximity to constituent entities of the North-West Federal District, which have no such production facilities.
KORUND LTDThe Republic of Karelia,
Kondopoga, Zavodskaya St., 2а