project mgmt set up of cement plant
DESCRIPTION
TRANSCRIPT
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Set up of Cement plantfor
BUNIYAD Cement Limited.Thumdi, Surat (Gujarat)
Team Members :Abhishek Saxena (BLP012)Nihar Routray (BLP022)Abhishek Kumar (BLP038)Shankar Narayan (BLP039)Kushal Prakash (BLP061)
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Brief Introduction
• Setting up of Clinkerisation Plant LM 63.3+3C based on dry process and Vertical Roller Mill (VRM) technology.
• All units in the upstream and downstream of the VRM will be designed for an installed cement production capacity of 270/303(OPC/PPC) tph.
• The total annual output of cement will be about 3.3 mtpa (average of 300 working days basis)
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Project Goals
• Installation and commission of VRM LM 63.3+3C for BUNIYAD cements Ltd.
• Follow best practices in procurement, supplies, services and logistics.
• Ensure employee and client satisfaction.
• Train the employees of BUNIYAD cements Ltd
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Scope of Work
• Engineering work of Loesche mills
• Procurement and delivery of all the equipments
• Supervision of installation and commissioning activities
•Verification of all statutory documents and NOC
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Project Plan
• Statement of Work
• Roles and Responsibilities
• Work breakdown structure
• Project Schedule
• Communication Plan
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Statement of Work
To setup, test and commission major and auxiliary assemblies of Cement Plant
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Roles and Responsibilities
Activity
Team Members
Unit Head Mechanical Manager
Electrical Manager Civil Manager Production
ManagerMechanical
EngineerElectrical Engineer
Civil Engineer
Civil Work R S
Installation of Loesche Mill R S
Cold Commissioning R S
Hot Commissioning R
Maintenance R R S S
Quality Control R
Release Resource R S S S S
R=Responsibility S=Support
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Work Breakdown Structure
• The complete project has been divided into 26 major tasks .
• These tasks have been further divided into subtasks.
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Project Schedule
Start Date - 10th February, 2011
End Date - 20th October, 2011
Major Project Milestone
• Supply of all materials and auxiliaries 06-Jan-2011
• Startup of civil work 14- Feb-2011
• Startup of installation 15-Mar-2011
• Commissioning both hot and cold 10-Oct-2011
• Quality Check 11-Oct-2011
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Communication PlanTYPE OF
INFORMATION/ PURPOSE
RECIPIENT/ PARTICIPANTS
TYPE FREQUENCY TRANSMITTAL METHOD
STORAGE LOCATION
SOURCE OF INFORMATION
RESPONSIBILITY
General Project
Information
BUNIYAD cement
Loesche
Meetings
As Needed E-mail Web Site HR Committee Reps. And/or
Projects Managers
HR Committee
Reps.
Project Weekly Status
Report
Department Managers
and Loesche
E-mail Weekly E-mail Web Site Team Members As per team levels
Project Deliverables
In accordance with time schedule
E-mail As and when
needed
Hardcopy Per Project Schedule
E-mail Web Site Unit head, Departme
nt Manager
Project Site Office
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Execution Process Flow
Installation
• Commissioning1. Cold Commissioning2. Hot Commissioning3. Quality Control
• Maintenance
Manage people & Resources• Scope Creep
Hold meetings
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Monitoring and Controlling
• Measure Performance • Create forecasts
• Perform Quality Control
• Perform Risk Audits
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Project Closure
• Gain formal acceptance
• Complete final performance report
• Update Lessons learnt and Knowledge acquired during the project
• Release resources
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Exhibit
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Exhibit
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Exhibit
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Questions ?
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Thank You