project finance driven execution · pdf file1. equity & shareholder loans only 2....
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PROJECT FINANCE DRIVEN EXECUTION STRATEGY
June, 2015
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Contents
Introduction
Financing options
Project execution methods
SOCAR Polymer: project structure
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Great Economic Impact! • $1–$10 billion dollars of direct investment• Economic life: 25-30 years• Economic flow of 5–10 billion $US/year• Generates 1,000–1,200 new jobs
Great Chances of Failure■ According to IPA1
■ Failure rate (cost, schedule, operating problems) ■ Major projects: 65%■ All other projects: 37%
■ Major project results■ Cost growth > 60%■ Schedule slip > 30%
■ Finance availability■ Change in market conditions
1. Source: IPA Presentation at COAA
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Major Projects are Different
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Financing options
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1. Equity & Shareholder Loans Only
2. Corporate Finance■ This financing is only suitable where the company has an operating history and
there are existing cash flows
3. Project Finance■ Financing predicated on the projected cashflows from the pipeline rather the credit
of the Borrower■ Borrower is typically an SPV with no operating history and no existing cash flows
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Financing Options
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Positive NPV Acceptable credit risk Adequate legal and fiscal
environment
Is Investment Bankable?
No Yes
No Financing Financing Possible
What is the Most Appropriate Borrowing Structure?
Corporate Financing
Project Financing
Which DebtMarket?
Loan
Bond
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Debt Financing Decision Tree
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• Project company (special purpose vehicle):
The project company is holder of all rights and duties
in connection with the project and its financing
• Risk distribution: Project risks are structured in a way to
adequately allocate them among the involved parties
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• Relevance of cash-flow: The borrower’s financial standing
depends significantly on the project companies' expected cash-
flow and not on the common rating criteria (e.g. balance sheet
ratios)
• Recourse: After project completion, the banks have no (non-recourse financing) or only limited (limited-recourse-financing)recourse options to the assets of the sponsors, but fullrecourse to all project assets
Project Company
Cash-Flow Relevance
Non/Limited Recourse
Risk Distribution
Project Finance
Elements of a Project Financing
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Typically off-balance sheet for Sponsor(s)
Risk transfer to lenders
Longest tenors
Suitable where more than one Sponsor
Provides independent third part confirmation of Project’s viability
Higher transaction costs
Longest transaction process
Complex documentation: Term Sheet 15 pages →
1500 pages of finance documents
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ADVANTAGES DISADVANTAGES
Project Finance compared to traditional corporate finance
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Loan Life Cover Ratio (LLCR)
Debt Service Cover Ratio (DSCR)
Loan Life Cover Ratio (LLCR) (EQUITY) IRR
Debt Service
Cash Flow available for debt service
DSCR = Outstanding debt amount
NPV of Cash Flowavailable for debt service
LLCR =
RELEVANT FORMULAE
Legal Aspects of Project Finance: Key Project Finance Ratios
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Project Execution Methods
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Engineering Execution ConstructionScope Growth, Pricing Craft ProductivityEngineering Productivity Quantities
Total Project Risk
Risk
The typical risk profile will only be achieved with proper project management processes
THE BIG PROBLEMS USUALLY CAN BE TRACED TO MISTAKES VERY EARLY IN THE PROJECT
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Major Projects – Risk Mitigation
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Unbundled - separate contracts for Engineering, Procurement (or by Owner) and Construction
Reimbursable EPC – sometimes called EPCM or Cost-Plus. Contractor works on a man-hour rate
Lump Sum EPC – can be turn key (termed “LSTK”) or non-turn key (see later); can be either competitively bid or single source
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Typical Execution Methods
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Define chosen solution, Fix EPC strategy, +/- 10% Capex
Identify business opportunityEvaluate and screen options, +/- 40% Capex
Select licensor,Approve project design basis, +/- 30% Capex
Final InvestmentDecision is made
EPC contract is placed
FeasibilityBasic
Design by Licensors
DetailedDesign
Procurement Construction Start-Up & Commission
Front EndEngineering
FEED
Pre-Approvals
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Execution Model
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■ Competitive LSTK EPC is by far the preferred contracting strategy:
+ For risk averse owners it provides price transparency, fixed price and schedule, with maximum transfer of price risk to the Contractor
+ For Lenders it is suitable for limited recourse project finance, as schedule and overrun risk is transferred from the project and there is single point responsibility
- Requires detailed front end work to define the ITB, thus longer project schedule
■ In tight EPC markets owners have experimented with other contract strategies, often with poor outcomes
EPC LSTK contract is placed
FeasibilityBasic
Design by Licensors
DetailedDesign Procurement Construction Start-Up &
Commission
Front EndEngineering
FEED
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Project Execution Where Project Finance is Used
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■ Banks require:
■ Fixed Price■ Fixed Schedule
■ Banks also want to know that the Fixed Price is competitive and in line with the market
■ This leads naturally towards Competitive LSTK contracting for project finance
■ Other contracting strategies are known and can be financed (though Sponsor completion guarantees become necessary if cost over-run or schedule over-run risks are not otherwise covered)
■ Reimbursable contracts provide no cost or schedule assurance and are the least attractive for project finance
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Types of EPC Contract
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■ Key issues are:
■ Completion Risk
■ Guarantees and Liabilities for:■ Performance failure■ Schedule delay■ Liability levels for each underperformance
■ Overall liability limits
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Legal Aspects of Project Finance: EPC Contract - Issues
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CONSTRUCTION PRECOMMISSIONING
START UP
ERECTION
BY AREABY SYSTEM
BY SYSTEM
SpecificationProduct
PERFORMANCE TESTS
COMMISSIONING
READY FORSTART UP
SYSTEMS COMBINED
HANDOVEROF
FACILITIES
MECHANICALCOMPLETION
INITIAL OPERATIONAND PERFORMANCE TESTING
COMMERCIALOPERATION
ScheduleLDs
DEFECT LIABILITY PERIOD
COMMENCES
EPC Contractor responsible until Commercial OperationSingle Point of Responsibility – Decreased Risk
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Legal Aspects of Project Finance: EPC Contractual Completion Turn Key Contract
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SOCAR Polymer: project structure
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Global Trends impact the production chain within SOCAR
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GPP
LLDPE, PP,
HDPE
BHAR
SOCAR Polymer
Chain 1. Modernization of BHAR refinery, Azerikimyaand construction of PP&HDPE plants
Chain 2. New GPP and Petrochemical complex
Azerikimya
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SOCAR Polymer: project snapshot
Location: Located at Sumgait Chemical Industrial Park with major tax and duty exemptions granted for 7
years (profit, property, VAT and other taxes)
Configuration: 120 KTA HDPE and 184 KTA PP Plants with U&O
Start-up date: 2018 (PP) and 2018 (HDPE)
Feedstock supply: Ethylene, propylene and hydrogen feedstock to be supplied by SOCAR on a deliver or
pay basis
Total project costs: $ 750 m. (40% equity, 60 % debt)
Borrowing Structure: non recourse project finance + local bonds
Target Markets: 30% domestic, the rest to be exported to Turkey, Europe, CIS and other contries
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337 339
623
1078 1138
146 177
158
175149
77 55
46
59 48
0
200
400
600
800
1000
1200
1400
1600
Saudi Arabia Russia Azerbaijan West Europe Israel
Net raw materials Other variable costs Fixed costs
Low raw materials costs allow products to stay competitive in the region
21
$/ton
Source: IHS
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Main target markets for the export are West Europe and Turkey
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34%
11%
34%
11%
21%
51%
7%
18%
4%9%
0%
20%
40%
60%
80%
100%
HDPE PP
Azerbaijan W Europe Turkey Russia C Europe
Source: IHS
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Leading experts have been involved in project execution
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• Tecnimont SpA (for PP, U&O)EPC
• FluorPMC
• Vinson & Elkins / PSGLegal Advisors
Lenders’ Technical Consultant • Jacobs Consultancy
• Baker Botts / B.M.Lenders’ Legal Advisors
Market consultant • IHS
Lender • Gazprombank JSC
Lenders' Insurance Consultant • BankServe Insurance Services
Environmental and social impact assessment • Golder Associates
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Project management
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Owner Owner
Typical project management SOCAR Polymer
PMC IPMT
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Legal & Contractual Structure of the Project
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SOCAR PolymerLLC
(Azerbaijan)GUARANTOR
Polymer Construction
PashaHoldings
Ecoland AKKIKSOCAR
SOCAR Polymer
Investments(Azerbaijan)
Security over bank accounts
Inte
rcom
pany
Loan
(In
tere
st fr
ee)
100%
SOCAR PolymerOverseas
(Guernsey)BORROWER
SOCAR andSOCAR
Overseas (Dubai)OFFTAKERS
Gazprombank (JSC)GPB International S.A.
LENDERS
$
Security overbank accounts
Export Sales of Products
$
100%$
/ AZN
Feed
stoc
k Sup
ply
and
Dom
estic
Sale
of P
rodu
ct
Debt service
ProductOfftake
Agreement
TecnimontEPC-
Contractor
Cont
inge
nt E
quity
Sup
port
FluorPMC-
Contractor
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Risk mitigation for Project Financing
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Construction Phase• Bankable EPC and PMC agreements with experienced and creditworthy contractors• Limited recourse to SOCAR via capped Contingent Equity Support valid until Project
Completion Date• Criteria of the Project Completion Test – compliant with industry standards• Construction phase insurances (Construction All Risks, Marine Cargo, Third Party Liability)• Positive results of technical DD based on LTC report• Positive opinion of Insurance Advisor
Operational Phase• Bankable Feedstock Supply Agreement and Polymer Offtake Agreement:
• Fixed margin• Volume guarantee by SOCAR
• Most of Project agreements are governed by English law• Bankable operational phase insurance programme (Physical Damage, Business Interruption,
Third Party Liability, Terrorism, etc.)• Strong marketing projections and Project competitive position based on Lenders’ Marketing
Consultant opinion
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Success guarantors
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• Investment grade rating with stable outlook: BBB- (S&P), Baa3 (Moody’s), BBB- (Fitch)
• Stable legislative framework
• Cost competitive value chain structure
• Multiple export routes and growing domestic demand
• Utilization of top tier industry players
• Established relations with Gazprombank and its participation in theother projects