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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

Drive System for Decentralized PROFIsafe® Field Distributor

ManualEdition 05/200711381426 / EN

SEW-EURODRIVE – Driving the world

Manual – Drive System for Decentralized Installation - PROFIsafe® Field Distributor 3

1 Valid Components.................................................................................................. 5

2 Important Notes...................................................................................................... 7

3 General Safety Notes ............................................................................................. 93.1 Safety notes for MOVIMOT® drives ............................................................................. 93.2 Supplementary safety notes for field distributors ....................................................... 10

4 Integrated Safety Technology ............................................................................ 114.1 PROFIsafe® field distributor safety concept............................................................... 114.2 Safety concept of the MOVIMOT® frequency inverter ............................................... 12

5 Safety Conditions................................................................................................. 145.1 Notes on stop categories ........................................................................................... 145.2 Installation requirements ............................................................................................ 165.3 External sensor and actuator requirements ............................................................... 175.4 Startup requirements ................................................................................................. 175.5 Operation requirements ............................................................................................. 17

6 Unit Design ........................................................................................................... 186.1 Fieldbus interfaces..................................................................................................... 186.2 Field distributor .......................................................................................................... 196.3 MOVIMOT® frequency inverter (integrated in field distributors Z.7/Z.8) .................... 22

7 Mechanical Installation........................................................................................ 237.1 Installation regulations ............................................................................................... 237.2 Field distributor .......................................................................................................... 24

8 Electrical Installation ........................................................................................... 288.1 Installation planning taking EMC aspects into account .............................................. 288.2 Installation regulations for field distributors ................................................................ 308.3 Connecting field distributors MFZ26, MFZ27, MFZ28 with MQS.. ............................. 358.4 Connecting safety-oriented inputs and outputs.......................................................... 378.5 Connecting standard inputs/outputs .......................................................................... 428.6 Bus connection with optional connection technology................................................. 448.7 Connecting prefabricated cables ............................................................................... 48

9 Startup with PROFIBUS (MQS) ........................................................................... 509.1 Startup procedure ...................................................................................................... 509.2 Project planning for MQS on PROFIBUS-DP with STEP7......................................... 54

10 Functionality of the PROFIBUS Interface MQS ................................................. 5910.1 Data exchange with MQS .......................................................................................... 5910.2 Integrated control function ......................................................................................... 6110.3 Default program ......................................................................................................... 6110.4 Control via PROFIBUS-DP ........................................................................................ 6110.5 Configuration via PROFIBUS-DP............................................................................... 6210.6 Configuration via PROFIBUS-DPV1 .......................................................................... 7110.7 Meaning of LED display ............................................................................................. 7910.8 Error states of the standard section ........................................................................... 8010.9 Error states in the safety section................................................................................ 8210.10 Diagnostics via PROFIBUS........................................................................................ 83

4 Manual – Drive System for Decentralized Installation - PROFIsafe® Field Distributor

11 Supplementary Field Distributor Startup Information ...................................... 8511.1 Field distributor MQS.../Z.6. ....................................................................................... 8511.2 Field distributor MQS.../MM../Z.7. .............................................................................. 8611.3 Field distributor MQS.../MM../Z.8. .............................................................................. 8711.4 MOVIMOT® frequency inverter integrated in the field distributor............................... 89

12 MOVILINK® Unit Profile ....................................................................................... 9112.1 Coding of process data .............................................................................................. 9112.2 Sample program for Simatic S7 and fieldbus............................................................. 94

13 Parameters............................................................................................................ 9613.1 MQ.. parameter list .................................................................................................... 96

14 MOVIMOT® Diagnostics....................................................................................... 9814.1 Status LED................................................................................................................. 9814.2 Error table .................................................................................................................. 99

15 Error Tables for MQS ......................................................................................... 10115.1 Error table for the standard section.......................................................................... 10115.2 Error table for the standard section.......................................................................... 101

16 Technical Data .................................................................................................... 10316.1 Technical data for the PROFIBUS MQS.. interface ................................................. 10316.2 Technical data for field distributors .......................................................................... 106


1Valid Components

Handbuch1 Valid ComponentsBrief description The PROFIsafe® MQS.2F/Z2.F field distributors provide a connection between

MOVIMOT® drives and the safety-oriented communication system PROFIsafe®.The fieldbus interface of MQS22F has four standard binary inputs and two standardbinary outputs. The fieldbus interface of MQS32F has six standard binary inputs and nostandard binary outputs.The PROFIsafe® MQS.2F interface also has a safety-oriented binary output and twosafety-oriented binary inputs. The safe binary output can be used in conjunction with asafety controller to implement the "Safe stop" function of the MOVIMOT® drive viaPROFIsafe®.

Unit designations The unit designations for the PROFIsafe® MQS interfaces are as follows:• MQS22F 4DI / 2DO (via M12 plug connector) + 2F-DI / 1F-DO (2-pole)• MQS32F 6DI / 0DO (via M12 plug connector) + 2F-DI / 1F-DO (2-pole)Only the following field distributor combinations are permitted with MOVIMOT® forapplications with safe disconnection of the drive according to stop category 0 or 1 toEN 60204-1 and fail-safe protection against restart according to EN 954-1, category 3:

The following options are not possible:• Combinations with Z.1 field distributors• Combinations with Z.3 field distributors• Variants without M12

Permitted field distributor combinations

Field distributor Z.6

MQS22F / Z26F / AF0MQS22F / Z26F / AF2MQS22F / Z26F / AF3

MQS32F / Z26F / AF0MQS32F / Z26F / AF2MQS32F / Z26F / AF3


MQS22F / MM.../ Z27F .MQS22F / MM.../ Z27F . / AVT2/AWT2

MQS32F / MM.../ Z27F .MQS32F / MM.../ Z27F . / AVT2/AWT2


MQS22F / MM.../ Z28F . / AF0MQS22F / MM.../ Z28F . / AF2MQS22F / MM.../ Z28F . / AF3

MQS32F / MM.../ Z28F . / AF0MQS32F / MM.../ Z28F . / AF2MQS32F / MM.../ Z28F . / AF3

Any combinations and options listed in other publications are not permitted.


1 Valid Components

Overview The following overview lists the possible field distributor variants in conjunction with thePROFIsafe® MQS interface. The "Safe stop" function with MOVIMOT® is controlled bythe PROFIsafe® field distributors via the standard PROFIBUS connection. In this case,the 24 V supply to the MOVIMOT® drive is disconnected via the safe binary output(wired internally).

59782AEN

P R O F I

B U S

®

PROCESS FIELD BUS

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PR

O FIsa

fe

BB UU SS

PP RR OO FF II®

PROCESS FIELD BUS

MOVIMOT®

4 DI

2 F-DI

MQS.2F/Z26F/AF.

MQS.2F/Z28F/AF.

MQS.2F/MM../Z27F

2 F-DI 2 F-DI

2 DO

Profibus

2 x DC 24V

400V mains


2Important Notes

2 Important NotesName In this documentation, the abbreviation "F" for " failsafe is used to identify safety-

oriented units and mechanisms.

Safety and warning notes

Always observe the safety and warning information in this documentation.

Other applicable documentation

• "MOVIMOT® MM..C" operating instructions• DR / DT / DV AC motors, CT / CV asynchronous servomotors operating instructions

Electrical hazardPossible consequences: Severe or fatal injuries.

Hazard. Possible consequences: Severe or fatal injuries.

Hazardous situation.Possible consequences: Slight or minor injuries.

Harmful situation.Possible consequences: Damage to the unit and the environment.

Tips and useful information.


2 Important Notes

Designated use • These MOVIMOT® drives are intended for industrial systems. They comply with theapplicable standards and regulations and meet the requirements of the Low VoltageDirective 2006/95/EC.

• The use of MOVIMOT® drives for hoist applications is limited.• Technical data and information on approved conditions on site can be found on the

nameplate and in these operating instructions.• You must comply with this information!• Do not start up the unit (take it into operation in the designated fashion) until you have

established that the machine complies with the EMC Directive 89/336/EEC and thatthe conformity of the end product has been determined in accordance with theMachinery Directive 98/37/EC (with reference to EN 60204).

• Use only those components in safety applications that were explicitlydelivered in this design by SEW-EURODRIVE!

Operational environment

The following uses are prohibited unless the unit has been designed expressly forthis purpose:• Use in potentially explosive atmospheres• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.• Use in non-stationary applications that are subject to mechanical vibration and shock

loads in excess of the requirements in EN 50178• Use in applications in which the MOVIMOT® inverter undertakes independent safety

functions (without higher-level safety systems) to ensure the safety of machines andpersonnel

Disposal This product consists of:• Iron• Aluminum• Copper• Plastics • Electronic components Dispose of all components in accordance with applicable regulations!


3Safety notes for MOVIMOT® drivesGeneral Safety Notes

3 General Safety Notes3.1 Safety notes for MOVIMOT® drives

• Never install damaged products or take them into operation. Submit a complaint tothe shipping company immediately in the event of damage.

• Only specialists with the appropriate accident prevention training are allowed toperform installation, startup and service work. These specialist must also comply withthe regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160) whenperforming this work.

• Preventive measures and protection devices must meet the regulations in force (e.g.EN 60204 or EN 50178).Required preventive measures: Grounding of MOVIMOT®.

• The unit meets all requirements for safe isolation of power and electronicconnections in accordance with EN 61800-5-1. All connected circuits must alsosatisfy the requirements for safe disconnection.

• Before removing the MOVIMOT® inverter, disconnect it from the power supplysystem. Dangerous voltages may still be present for up to one minute afterdisconnection from the power supply.

• As soon as supply voltage is present at the MOVIMOT® unit or field distributor, closethe terminal box or field distributor and install the MOVIMOT® inverter.

• If the status LED and other display elements are no longer illuminated, this does notindicate that the unit has been disconnected from the power supply and no longercarries any voltage.

• Mechanical blocking or internal safety functions of the unit can cause a motor stand-still. Removing the cause of this problem or performing a reset can result in the motorre-starting on its own. If, for safety reasons, this is not permitted for the drivenmachine, the MOVIMOT® inverter must be disconnected from the power supplybefore correcting the problem.

• Danger of burns: The surface temperature of MOVIMOT® and the external options,e.g. braking resistors (particularly the heat sink), can reach temperatures of morethan 60 °C during operation.

• In safety applications, use only components that were explicitly designed forthis purpose by SEW-EURODRIVE.

• The guidelines in this documentation must be strictly observed for safetyapplications. This applies particularly to the conditions resulting from the testreports of the TÜV (German Technical Control Board).


3 Supplementary safety notes for field distributorsGeneral Safety Notes

3.2 Supplementary safety notes for field distributors

MFZ.6. • Before removing the terminal box cover for the power supply connection, disconnectthe unit from the power supply system. Dangerous voltages may still be present forup to one minute after disconnection from the power supply.

• During operation, the terminal box cover for the power supply connection and theconnector of the hybrid cable must be connected to the field distributor and fastened.

MFZ.7. • Before removing the MOVIMOT® inverter, disconnect the unit from the power supplysystem. Dangerous voltages may still be present for up to one minute after discon-nection from the power supply.

• The MOVIMOT® inverter and the connector of the hybrid cable must be connectedto the field distributor and fastened during operation.

MFZ.8. • Disconnect the unit from the power supply system before removing the terminal boxcover for the power supply connection or the MOVIMOT® inverter. Dangerousvoltages may still be present for up to one minute after disconnection from the powersupply.

• The terminal box cover for the power supply connection, the MOVIMOT® inverterand the connector of the hybrid cable must be connected to the field distributor andfastened during operation.

• Important: The maintenance switch only disconnects the MOVIMOT® unit from thepower supply system. The terminals of the field distributor are still connected to thepower supply after activating the maintenance switch.

• Important: The maintenance switch only disconnects the connected motor from thepower supply system. The terminals of the field distributor are still connected to thepower supply after activating the maintenance switch.


4PROFIsafe® field distributor safety conceptIntegrated Safety Technology

4 Integrated Safety Technology 4.1 PROFIsafe® field distributor safety concept

• The PROFIsafe® field distributors have an integrated safety-oriented electronicssubassembly with safety inputs and outputs (F-DI, F-DO) in the PROFIsafe® MQS..interface. The safety concept of this subassembly is based on the fact that there is asafe state for all safety-oriented process values. For the PROFIsafe® MQS..interface, this value is "0" for all F-DI inputs and F-DO outputs.

• The requirements in accordance with SIL 3 to EN 61508, category 4 to EN 954-1 andperformance level e to EN ISO 13849-1 are met through the 2-channel redundantsystem structure of the safety subassembly using suitable monitoring mechanisms.When the system detects an error, it responds by switching to the safe state. In thisway, the safety function is realized in the form of safety inputs and outputs withconnection to a higher-level safety control via the PROFIsafe® communication. Theinputs / outputs on the safety subassembly of the MQS interface are not evaluatedlocally or processed logically.

• The safety output F-DO can be used to disconnect the 24 V supply of theMOVIMOT® frequency inverter, thus bringing the drive to a safe stop. In this context,observe the following safety concept of the MOVIMOT® frequency inverter and allsafety notes, conditions and installation regulations in this publication.

Important:The safety function of MOVIMOT® frequency inverters is only permitted forapplications up to category 3 according to EN 954-1 (see certificate).


4 Safety concept of the MOVIMOT® frequency inverterIntegrated Safety Technology

4.2 Safety concept of the MOVIMOT® frequency inverter• In case of danger, any potential risk to a machine must be eliminated as quickly as

possible. Standstill with restart prevention is generally the safe condition for prevent-ing dangerous movements.

• Disconnecting the 24 V supply voltage ensures that the supply voltages required foroperation of the frequency inverter are safely interrupted, preventing automaticrestart.

• Instead of galvanic separation of the drive from the supply system using relays orswitches, the disconnection of the 24 V supply described here safely prevents thecontrol of the power semiconductors in the frequency inverter. This process discon-nects the rotating field generation for the respective motor. The individual motorcannot develop any torque in this state even though the mains voltage is still present.

Limitations• Important: The safety concept is only suitable for performing mechanical work

on system/machine components.Important: When using a thermistor, protection against restart is not guaranteedwhen the thermistor is triggered. This fact must be taken into account in the riskanalysis and, if necessary, appropriate measures must be taken.

• Important: A system/machine-specific risk analysis must be carried out by thesystem/machine manufacturer and taken into account when using the drive systemwith MOVIMOT®.

• Danger of fatal injury: If the 24 V supply voltage is disconnected, the mains supplyvoltage is still present at the frequency inverter DC link.

• Important: If work is carried out on the electrical section of the drive system,the supply voltage must be disconnected using an external maintenanceswitch.


4Safety concept of the MOVIMOT® frequency inverterIntegrated Safety Technology

Schematic representation of the "Safety concept for MOVIMOT®"

20166AXX

[1] Safety-oriented field distributor MQS.2F/Z2.F for PROFIsafe®

[2] Disconnection of supply voltage for controller to prevent generation of pulse patterns[3] Terminals for RS-485 and binary signals[4] Disconnection of supply voltage for the control of upper power transistors[5] Disconnection of supply voltage for the control of lower power transistors[6] Switched-mode power supply controller[7] Electrical isolation[8] Control of upper power transistors[9] Level shifter[10] Control of lower power transistors[11] Control module[12] Controller[13] Mains[14] Fieldbus connection to PROFIBUS-DP with PROFIsafe®

0V24

+5V

+5V

+15V

U V W

U_O

U_U

UZ-

+24V

UZ-

UZ-

[1]

[3]

[4]

[8]

[9]

[12]

[13]

[10]

[14]

[11]

[5]

[6]

[7]

[2]

MOVIMOT®

+24V

0V24


5 Notes on stop categoriesSafety Conditions

5 Safety ConditionsFor installation and operation of PROFIsafe® field distributors and MOVIMOT® MM..Cin safety applications in accordance with the safety classes mentioned above (see page11) the following conditions are mandatory. The conditions are divided into the followingsections:• Installation requirements• Sensor and actuator requirements• Startup requirements• Operation requirements

5.1 Notes on stop categories• For stop category 0, the control signals must be disconnected at the same time as

the safety 24 V supply.• For stop category 1, observe the following procedure:

– Decelerate the drive using an appropriate brake ramp specified by the setpoint.– Disconnect the safety 24 V supply voltage.

When using temperature sensors and automatic disconnection in the case ofovertemperature, note that the motor restarts automatically once it has cooleddown. If dangers could result from automatic restarts, additional measures mustbe taken to prevent access to the hazardous areas that are connected to the drive.


5Notes on stop categoriesSafety Conditions

Hazard caused by drive coasting

Note that if the drive does not have a mechanical brake, or if the brake is defective, thedrive may coast to a halt.

The additional protective measures must be designed and integrated in such a way thatthey meet the safety category required for the machine.After activation of the stop command, access to the machine must be prevented until thedrive has reached a standstill, or the access time has to be determined to ensure thatan adequate safety distance is maintained.

Principle of the emergency stop function

NoteIf coasting to a halt should result in application-specific dangers, additionalprotective measures (e.g. movable covers with closure) must be taken which cov-er the dangerous area until persons are no longer in danger.

59815AEN

Operation

Stop

A person becomes aware of the necessity of anEMERGENCY STOP

Actuation of the EMERGENCY STOP

Reset (unlocking) of theEMERGENCY STOP

Status achieved by EMERGENCY STOP

Start command

EN 418Machine can be started again

Time

Design variants with a brake motor ensure that the brake is applied automaticallywhen the 24 V supply is disconnected.


5 Installation requirementsSafety Conditions

5.2 Installation requirements• Use only SEW hybrid cables for applications with PROFIsafe® field distributors and

MOVIMOT® in conjunction with safe disconnection of the drive according to stopcategory 0 or 1 to EN 60204-1 and fail-safe protection against restart to EN 954-1safety category 3.

• Do not shorten SEW hybrid cables. Use cables in their original lengths withprefabricated connectors. Check for proper connection.

• For applications with PROFIsafe® field distributors and MOVIMOT® in conjunctionwith safe disconnection of the drive according to stop category 0 or 1 to EN 60204-1and fail-safe protection against restart to EN 954-1 safety category 3, the powercables and 24 V supply must be routed in separate cables.

• Only the voltage for the safety-oriented 24 V supply is permitted for connecting thedirection of rotation signals and setpoint changeover (terminals R, L. f1/f2).

• Observe the notes in the "MOVIMOT® MM..C" operating instructions on EMCcompliant installation.

• The 24 V supply voltage(s) of the PROFIsafe® field distributors and all stationsconnected to the fieldbus must be designed for safe protective extra low voltage. Thevoltage must be within the limits specified in the technical data. Moreover, thefollowing voltage values may not be exceeded in case of error (in accordance withEN 60950):– Max. DC 60 V – Max. DC 120 V for 200 ms

• The protective extra low voltage requirement applies to all components and 24 Vcircuits in the system.

Refer to page 40 for information on correct wiring.

• For applications with safe disconnection of the drive according to stop category 0 or1 to EN 60204-1 and fail-safe protection against restart according to EN 954-1,category 3, the jumpers between "X40" and "X29" in the field distributor with the label"Caution, remove jumper for safety operation" must be removed (see illustrationbelow.)

54124AXX

CA

UT

ION

rem

ove jum

per

for

safe

ty o

pera

tion

CA

UT

ION

rem

ove jum

per

for

safe

ty o

pera

tion


5External sensor and actuator requirementsSafety Conditions

5.3 External sensor and actuator requirements• The project planning engineer and system/machine operator are responsible for

selecting and implementing external sensors and actuators for connection to thesafety inputs/outputs of the PROFIsafe® MQS.. interface. Note that most of the hazardous errors that may occur in the safety classes arecaused by the sensors and actuators. Therefore, to achieve the required safety category and/or SIL class, use suitablesensors and actuators and observe the permitted wiring diagram in the section"Connecting safety-oriented inputs and outputs" on page 37 .

• For the PROFIsafe® MQS.. interfaces, only connect sensors with contact accordingto the fail-safe principle to the safety inputs F-DIx. They must be supplied from theinternal sensor supply voltage F-SSx.

• To make sure that the sensor signals can be detected correctly by the safety inputs,the signals must be active for a minimum of 15 ms.

5.4 Startup requirements• Startup must be documented and proof of the efficacy of the safety functions is

required.• Perform and document startup tests for the emergency stop relay and wiring for

applications with PROFIsafe® field distributors and MOVIMOT® with safedisconnection of the drive to stop category 0 or 1 in accordance with EN 60204-1 andfail-safe protection against restart to EN 954-1 safety category 3.

• During the startup/function test, measure the voltage supplies (e.g. safety powerX40, bus module supply X29 or X20) to check whether they are assigned correctly.

• The function test must be carried out in succession for all potentials, i.e. separately.

5.5 Operation requirements• Operation is only allowed within the limits specified in the data sheets. This principle

applies to PROFIsafe® field distributors, MOVIMOT® units, and approved options.• The safety functions must be checked at regular intervals to ensure that they work

properly. The period of time between tests must be specified in accordance with therisk analysis.


6 Fieldbus interfacesUnit Design

6 Unit Design6.1 Fieldbus interfacesFieldbus inter-face MQS22F, MQS32F

Bottom of the module

20151AXX

[1] Status LED[2] M12 connection sockets[3] Diagnostic interface (behind the screw plug)[4] Diagnostic LEDs

4

3

2

1

20152AXX

[1] Connection to connection module[2] DIP switch S1 for PROFIBUS DP address[3] DIP switch S2 for PROFIsafe® address[4] Gasket


6Field distributorUnit Design

6.2 Field distributorField distributor MQS.../Z.6.

05903AXX

[1] Hybrid cable connection, connection to MOVIMOT® (X9)[2] Equipotential bonding connection[3] Maintenance switch with line protection (triple lock, color: black/red)[4] Terminals for mains and PE connection (X1)[5] 2 x M25 x 1.5[6] Terminals for bus, sensor, actuator, 24 V connection (X20)[7] 6 x M20 x 1.5 (scope of delivery includes 2 EMC cable glands)[8] Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20[9] Pluggable [Safety Power] terminal for 24 V MOVIMOT® supply (X40)

1 2 3 4 5 6 7 9 2 8


6 Field distributorUnit Design

Field distributor MQS.../MM../Z.7.

51174AXX

[1] MOVIMOT® frequency inverter[2] Hybrid cable connection, connection to AC motor (X9)[3] Equipotential bonding connection[4] Terminals for bus, sensor, actuator, 24 V connection (X20)[5] Pluggable [Safety Power] terminal for 24 V MOVIMOT® supply (X40)[6] 5 x M20 x 1.5 cable gland (scope of delivery includes 2 EMC cable glands)[7] Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20[8] 2 x M25 x 1.5 cable glands[9] Terminals for mains and PE connection (X1)[10]Connection to frequency inverter[11] Terminal for integrated braking resistor[12]Terminals for enabling the direction of rotation


6Field distributorUnit Design

Field distributor MQS.../MM../Z.8.

05902AXX

[1] Terminals for mains and PE connection (X1)[2] Maintenance switch (triple lock, color: black/red)

03546AXX[3] 2 x M25 x 1.5 cable glands[4] Terminals for bus, sensor, actuator, 24 V connection (X20)[5] 6 x M20 x 1.5 cable gland (scope of delivery includes 2 EMC cable glands)[6] MOVIMOT® frequency inverter[7] Equipotential bonding connection[8] Hybrid cable connection, connection to AC motor (X9)[9] Terminal block for 24 V through-wiring (X29), internal connection to 24 V on X20[10]Pluggable [Safety Power] terminal for 24 V MOVIMOT® supply (X40)

3 5 7

8

62

1

4

10

9

I ON I ON

0 OF

F

0 OF

F

Ø 5...Ø 8 mm


6 MOVIMOT® frequency inverter (integrated in field distributors Z.7/Z.8)Unit Design

6.3 MOVIMOT® frequency inverter (integrated in field distributors Z.7/Z.8)

05900AXX

[1] Heat sink[2] Plug for connection unit with inverter[3] Electronic nameplate[4] Protection cover for inverter electronics[5] Setpoint potentiometer f1 (not visible), accessible through a cable gland on the top of the

terminal box cover[6] Setpoint switch f2 (green)[7] Switch t1 for integrator ramp (white)[8] DIP switches S1 and S2 (for settings see Sec. "Startup")[9] Status LED (visible from the top of the terminal box cover,

see Sec. "Meaning of the LED display")

3 4 5 6 7 8 91 2


7Installation regulationsMechanical Installation

7 Mechanical Installation7.1 Installation regulations

Installation • Mount field distributors on a level, vibration-proof and torsionally rigid supportstructure only.

• Use M6 screws and suitable washers for installing MFZ.6, MFZ.7 or MFZ.8 fielddistributors. Tighten screws with a torque wrench (permitted tightening torque 3.1 to3.5 Nm (27...31 lb.in)).

Installation in damp locations or in the open

• Use suitable screw fittings for the cables (use reducing adapters if necessary).• Seal open cable entries and M12 connection sockets with screw plugs.• When the cable entry is on the side of the unit, route the cable using a drip loop.• Check the sealing surfaces before reassembling the bus module/connection box

cover. Check and, if necessary, clean the surfaces.

On delivery, field distributors are equipped with transportation protection cover-ing the plug connector of the outgoing motor circuit (hybrid cable).This cover only guarantees enclosure IP40. To obtain the specified enclosure,remove the transportation protection and install and fasten the appropriatemating connector.


7 Field distributorMechanical Installation

7.2 Field distributorInstalling field distributors MQS.../Z.6.

The following figure shows the mounting dimensions for ..Z.6. field distributors:

51239AXX

M6

M6

365 mm

180 m

m


7Field distributorMechanical Installation

Installing field distributors MQS.../MM../Z.7.

The following figure shows the mounting dimensions for ..Z.7. field distributors:

51243AXX

59,5

mm

253.7 mm

M6

M6


7 Field distributorMechanical Installation

Installing field distributors MQS.../MM03-MM15/Z.8. (size 1)

The following figure shows the mounting dimensions for ..Z.8. field distributors (size 1):

57649AXX

29

0 m

m

200 mm

270 mm

M6

M6


7Field distributorMechanical Installation

Installing field distributors MQS.../MM22-MM3X/Z.8. (size 2)

The following figure shows the mounting dimensions for ..Z.8. field distributors (size 2):

57650AXX

35

0m

m

205 mm

290 mm

M6

M6


8 Installation planning taking EMC aspects into accountElectrical Installation

8 Electrical Installation8.1 Installation planning taking EMC aspects into accountNotes on arranging and routing installation components

Successful installation of decentralized drives depends on selecting the correct cables,providing correct grounding and a functioning equipotential bonding.You should always apply relevant standards. You must also consider the followingpoints:• Equipotential bonding

– Low-impedance HF-capable equipotential bonding must be provided indepen-dent of the functional ground (PE terminal) (see also VDE 0113 or VDE 0100 Part540). This can be done, for example through– Connecting flat metal (system) components– Using flat grounding strips (HF litz wire)

– Do not use the cable shield of data cables for equipotential bonding.• Data lines and 24 V supply

– These lines must be routed separately from cables subject to interference (e.g. control cables for solenoid valves, motor cables).

• Field distributor– We recommend using prefabricated SEW hybrid cables especially designed for

connecting field distributors and motors.

• Cable glands– Select a cable gland with large contact surface shielding (see the notes on

selection and correct installation of cable glands).

03643AXX

03047AXX

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8Installation planning taking EMC aspects into accountElectrical Installation

• Cable shield– Must have good EMC characteristics (high shield attenuation)– May not only serve as a means of mechanical protection for the cable– Must be connected with the unit’s metal housing (via EMC metal cable glands) at

the flat contact surface cable ends (see the notes on selection and correct instal-lation of cable glands).

• For more information, see the SEW publication "Drive Engineering – PracticalImplementation, Electromagnetic Compatibility (EMC) in Drive Engineering."


8 Installation regulations for field distributorsElectrical Installation

8.2 Installation regulations for field distributorsConnecting supply system cables

• The rated voltage and frequency of the MOVIMOT® inverter must correspond to thedata for the power supply system.

• Line cross section: according to input current Imains for rated power (see Sec."Technical Data").

• Install line fuses at the beginning of the supply system line behind the supply busjunction. Use D, D0, NH fuses or circuit breakers. Select the fuse size according tothe line cross section.

• Do not use a conventional earth leakage circuit-breaker as a protective device.Universal current-sensitive earth-leakage circuit breakers ("type B") are permitted asa protective device. During normal operation of MOVIMOT® drives, earth-leakagecurrents > 3.5 mA can occur.

• In accordance with EN 61800-5-1, a second PE connection (with at least the samecross-section as the supply system line) is required parallel to the protective earth viaseparate points of connection. Leakage currents > 3.5 mA may arise during opera-tion.

• Use contactor switch contacts from utilization category AC-3 according to IEC 158 toconnect MOVIMOT® drives .

• SEW recommends using earth-leakage monitors with pulse-code measurement forvoltage supply systems with non-grounded star point (IT system). Using suchdevices prevents the earth-leakage monitor mis-tripping due to the ground capaci-tance of the inverter.

Permitted con-nection cross section and current carrying capacity of the terminals

The permitted tightening torque of the power terminals is 0.6 Nm (5.3 Ib.in).

Power terminals X1, X21(screw terminals)

Control terminals X20(cage clamp terminals)

Connection cross section (mm2)

0.2 mm2 – 4 mm2 0.08 mm2 – 2.5 mm2

Connection cross section (AWG)

AWG 24 – AWG 10 AWG 28 – AWG 12

Current carrying capacity (maximum continuous current)

32 A 12 A


8Installation regulations for field distributorsElectrical Installation

Additional con-nection options for MFZ.6, MFZ.7 and MFZ.8 field distributors

• The connection part of the DC 24 V supply comprises a X29 terminal block with twoM4 x 12 studs and a pluggable X40 terminal.

• The X29 terminal block can be used an an alternative to terminal X20 for daisy-chaining the DC 24 V supply voltage. Both studs are connected internally to the 24 Vconnection at terminal X20.

• The plug-in terminal X40 ("Safety Power") is provided for the DC 24 V supply of theMOVIMOT® inverter via the safety-oriented output of the PROFIsafe® MQS.2F fielddistributor.

• Terminal X40/1 is jumpered with X20/31 and X40/2 with X20/33 at the factory toconnect the MOVIMOT® inverter to the safe binary output of the MOVIMOT®

MQS.2F field distributor.• The current carrying capacity of both studs is 16 A. The permitted tightening torque

of the hex nuts is 1.2 Nm (10.6 Ib.in) ± 20 %.• The current carrying capacity of screw terminal X40 is 10 A. The connection cross

section is 0.25 mm2 to 2.5 mm2 (AWG 24 to AWG 12). The permitted tighteningtorque is 0.6 Nm (5.3 Ib.in).

05237AXX

Terminal assignment

No. Name Function

X29 1 24 V 24 V voltage supply for module electronics , (F) sensors and standard actuators (studs bridged with terminal X20/11)

2 GND Reference potential 0V24(studs, jumpered with terminal X20/13)

Terminal assignment

No. Name Function

X40 1 24 V 24 V voltage supply for MOVIMOT® for safe stop

2 GND 0V24 reference potential for MOVIMOT® for safe stop



Installation 1,000 m above sea level

MOVIMOT® drives with supply voltages of 380 to 500 V can be used at altitudes above1,000 msl up to 4,000 msl under the following conditions.• The rated continuous power decreases due to the reduced cooling above 1,000 m

(see MOVIMOT® operating instructions).• Above 2,000 msl, the air and creeping distances are only sufficient for overvoltage

class 2. If the installation calls for overvoltage class 3, you will have to installadditional external overvoltage protection to limit overvoltage peaks to 2.5 kV phase-to-phase and phase-to-ground.

• If safe electrical disconnection is required, it must be implemented outside the deviceat altitudes above 2,000 msl (safe electrical disconnection in accordance withEN 61800-5-1 and EN 60204).

• The permitted rated supply voltage of 3 x 500 V up to 2,000 msl is reduced by 6 V forevery 100 m to a maximum of 3 x 380 V at 4,000 msl.

Protection devices

• MOVIMOT® drives are equipped with integrated protective overload devices, whichmeans that external devices are no longer required.

UL-compliant installation for field distributors

• Use only copper cables in the temperature range 60 / 75 °C as the connection lead.• MOVIMOT® units are suited for operation on voltage supply systems with grounded

star (TN and TT systems) supplying a maximum supply current of AC 5,000 A and amaximum rated voltage of AC 500 V. To ensure UL-compliant installation forMOVIMOT®, use fuses that do not exceed 35 A/600 V.

• Use only tested units with limited output voltage (Vmax = DC 30 V) and limited outputcurrent (I = 8 A) as external DC 24 V voltage supply sources.

• UL certification only applies to operation on voltage networks with voltages to groundup to a maximum of 300 V.


8Installation regulations for field distributorsElectrical Installation

EMC metal cable glands

Install the EMC metal cable glands from SEW as follows:

[1] Important: Cut off insulation foil, do not fold it back.06175AXX

[1]



Wiring check Check the wiring before connecting power to the system for the first time to preventwiring errors causing injury to persons and damage to machinery and systems.• Remove all bus modules from the connection module• Disconnect all MOVIMOT® inverters from the connection module (only with MFZ.7,

MFZ.8)• Disconnect all plug connectors of the motor connection (hybrid cable) from the field

distributor• Check the insulation of the cabling in accordance with applicable national standards• Check the grounding• Check insulation between the supply system cable and the DC 24 V cable • Check insulation between supply system cable and communication line• Check the polarity of the DC 24 V cable• Check the polarity of the communication line• Check the mains phase sequence• Ensure equipotential bonding between the fieldbus interfaces

After the wiring check

• Connect and fasten all motor connections (hybrid cable)• Connect and fasten all bus modules• Install and fasten all MOVIMOT® inverters (for MFZ.7, MFZ.8 only)• Install all terminal box covers• Cover any plug connections not in use

Connecting the PROFIBUS cable in the field distributor

Note that the PROFIBUS connector cores inside the field distributor must be kept asshort as possible and are always of equal length for the incoming and outgoing bus.Moreover, for EMC reasons, unshielded PROFIBUS cores should not be routed directlynext to other supply or signal cables.


8Connecting field distributors MFZ26, MFZ27, MFZ28 with MQS..Electrical Installation

8.3 Connecting field distributors MFZ26, MFZ27, MFZ28 with MQS..MFZ26, MFZ27, MFZ28 connection modules with fieldbus module MQS.2 and 2 DC 24V voltage circuits

20153AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland[2] See Sec."'Connecting safety-oriented inputs and outputs", page 37[3] Safety bridge (wired at the factory) Do not remove!

Terminal assignment

No. Name Direction Function

X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)

3 DGND - Data reference potential for PROFIBUS-DP (for test purposes only)

4 A Output PROFIBUS-DP data line A (outgoing)

5 B Output PROFIBUS-DP data line B (outgoing)


7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics, (F) sensors and standard actuators

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND Input Reference potential 0V24

14 GND Output 0V24 Reference potential (jumpered with X20/13)

15 24V_LS Input 24 V load voltage supply for safety output (F-DO0)

16 24V_LS Output 24 V load voltage supply (jumpered with terminal X20/15)

17 GND Input Reference potential 0V24V

18 GND Output 0V24V Reference potential (jumpered with X20/17)

+

MFZ26

MFZ27

MFZ28

MQS22

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res.

24V

24V

GN

D

GN

D

24V

_LS

24V

_LS

GN

D

GN

D

1 2 3 4 5 6 7 8

PE

L1 L1 L2 L2 L3 L3 PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

A

B

A

B

24V

GND

24V_LS

GND

X1

[1]

0

1

PROFIBUS-DP

2.5 mm (AWG12)2

[1]

X20

MQS32

[2]

2 x 24 VDC

24V

GND

24V_LS

GND

15

33

2

1

[3]


8 Connecting field distributors MFZ26, MFZ27, MFZ28 with MQS..Electrical Installation

MFZ26, MFZ27, MFZ28 connection modules with fieldbus module MQS.2 and shared DC 24 V voltage circuits

20168AXX

0 = Potential level 0 1 = Potential level 1

[1] EMC metal cable gland[2] See Sec. 'Connecting safety-oriented inputs and outputs,' page 37[3] Safety bridge (wired at the factory) Do not remove!

Terminal assignment


X20 1 A Input PROFIBUS-DP data line A (incoming)

2 B Input PROFIBUS-DP data line B (incoming)


4 A Output PROFIBUS-DP data line A (outgoing)

5 B Output PROFIBUS-DP data line B (outgoing)


7 - - Reserved

8 VP Output +5 V output (max. 10 mA) (for test purposes only)

9 DGND - Reference potential for VP (terminal 8, for test purposes only)

10 - - Reserved

11 24 V Input 24 V voltage supply for module electronics, (F) sensors and standard actuators

12 24 V Output 24 V voltage supply (jumpered with terminal X20/11)

13 GND Input Reference potential 0V24

14 GND Output 0V24 Reference potential (jumpered with X20/13)

15 24V_LS Input 24 V load voltage supply for safety output (F-DO0)

16 24V_LS Output 24 V load voltage supply (jumpered with terminal X20/15)

17 GND Input Reference potential 0V24V

18 GND Output 0V24V Reference potential (jumpered with X20/17)

+

MFZ26

MFZ27

MFZ28

MQS22

1

19

2

20

3

21

4

22

5

23

6

24

7

25

8

26

9

27

10

28

11

29

12

30

13

31

14

32

16

34

17

35

18

36

A B

DG

ND A B

DG

ND

res.

VP

DG

ND

res.

24V

24V

GN

D

GN

D

24V

_LS

24V

_LS

GN

D

GN

D

1 2 3 4 5 6 7 8

PE

L1 L1 L2 L2 L3 L3 PE

L3

L2

L1

PE

L3

L2

L1

PE

4 mm (AWG10)

A

B

A

B

24V

GND

X1

[1]

0

1

PROFIBUS-DP

2.5 mm (AWG12)2

[1]

X20

MQS32

[2]

1x 24 VDC

24V

GND

15

33

2

1

[3]


8Connecting safety-oriented inputs and outputsElectrical Installation

8.4 Connecting safety-oriented inputs and outputsThe top row of terminal strip X20 (terminals 19..36) is used to connect safety-orientedinputs (F-DIx) and the safety-oriented output (F-DO0). The following sections explainand describe the terminal assignments and the permitted connection options. All safety inputs and outputs are processed within the PROFIsafe® MQS.. interface,usually in 2 channels. As a result, the safety inputs and outputs are suited to applicationsup to category 4 to EN 954-1, performance level e to EN ISO 13849-1 and SIL 3 toEN 61508 The external sensors and actuators and their wiring must meet the require-ments of the appropriate safety class.In this context, please observe the following wiring diagrams and the lists of knownerrors. In addition, note the "Sensor and actuator requirements", page 17 .

Connection via terminal strip X20

20154AXX


X20 19 F-DI0 Input Safety binary input #0

20 GND - 0V24 reference potential

21 res. - Reserved

22 F-SS0 Output Safety-oriented sensor supply for F-DI0


24 res. - Reserved

25 F-DI1 Input Safety binary input #1

26 GND - 0V24 reference potential (must be jumpered with X20/36)

27 res. - Reserved

28 F-SS1 Output Safety-oriented sensor supply for F-DI1


30 res. - Reserved

31 F-DO0_P Output "High side" channel of safety output #0


33 F-DO0_M Output "Low side" channel of safety output #0


35 24V_LS Input 24 V voltage supply for actuators (jumpered with terminal X20/15+16)

36 GND2 Input 0V24 reference potential (jumpered with terminal X20/17+18 and must also be jumpered with terminal X20/26!)

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F-D

I0

GN

D

res.

F-S

S0

GN

D

res.

F-D

I1

GN

D

res.

F-S

S1

GN

D

res.

F-D

O0_P

GN

D

F-D

O0_M

GN

D

24V

_LS

.

GN

D

1

X20


8 Connecting safety-oriented inputs and outputsElectrical Installation

Connecting F-DIx / F-SSx

Notes on sensor wiring:• You do not have to use shielded cables for safety binary inputs.• Only connect sensors with contact according to the fail-safe principle to the safety

inputs F-DIx (e.g. emergency stop button, door contact switch, etc.).• The two sensor power supplies F-SS0 and F-SS1 are generally clocked.

When connecting the sensors, make sure that – F-SS0 is connected to F-DI0 via the sensor (fixed assignment) and– F-SS1 is connected to F-DI1 via the sensor (fixed assignment)

• Inputs that are not used do not have to be connected. An open input is alwaysevaluated as a "0" signal.

Only the following wiring options are permitted for safety applications:

a) Two sensors with unipolar connection

The following errors are detected by means of tests and monitoring functions:• Short circuit in the supply voltage• Cross fault between the two input signals• A wire break or short circuit in the reference potential is evaluated as a "0" signal (no

fault state)

If the system detects an error, it switches to the safe state, which means that all safety-oriented process values (F-DI and F-DO) are set to "0." Furthermore, the safetysubassembly is passivated (see section "Error table for the safety section", page 82).The fault state is displayed by the LED "F-STATE" (see section "Meaning of the LED-display," page 79).

59776AXX

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F-D

I0

GN

D

res.

F-S

S0

GN

D

res.

F-D

I1

GN

D

res.

F-S

S1

GN

D

res.

F-D

O0_

P

GN

D

F-D

O0_

M

GN

D

24V

_LS

.

GN

D

1X20

Important:A short circuit between the sensor supply F-SSx and the safe input F-DIx (bridged viasensor) is not detected. This type of short circuit must be prevented by installing the cables correctly.



b) One sensor with bipolar connection

The following errors are detected by means of tests and monitoring functions:• Short circuit in the supply voltage• Cross fault between the two input signals• A wire break or short circuit in the reference potential is evaluated as a "0" signal (no

fault state)


59777AXX

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F-D

I0

GN

D

res.

F-S

S0

GN

D

res.

F-D

I1

GN

D

res.

F-S

S1

GN

D

res.

F-D

O0_

P

GN

D

F-D

O0_

M

GN

D

24V

_LS

.

GN

D

1X20

Important:For this connection variant, there is no internal connection and no discrepancy time eval-uation between the two input signals. The F-DI0 and F-DI1 signals are usually trans-ferred to the higher-level safety control separately. The logical connection and discrep-ancy time evaluation must take place there.

Important:A short circuit between the sensor supply F-SSx and the safe input F-DIx (bridged viasensor) is not detected. This type of short circuit must be prevented by installing the cables correctly.


8 Connecting safety-oriented inputs and outputsElectrical Installation

Connecting F-DO0

• The safety binary output is bipolar, P-M switching and is controlled via PROFIsafe®

by a higher-level safety control.• An actuator must usually be connected to the safe output F-DO0 in a bipolar arrange-

ment between the P and the M switching output (F-DO0_P and F-DO0_M).• The unipolar connection between F-DO0_P and the reference potential GND is not

permitted and causes an error state as soon as the output is activated.• The safe output is tested internally in cycles. However, when decoupled, the test

pulses are not visible at the connection terminals and do not have to be taken intoaccount during operation.

Only the following wiring option is permitted for safety applications:

A range of external faults can be detected using internal tests and monitoring functions:When the output is activated, the following faults can be detected:• Short circuit between the P output and the reference potential• Short circuit between the M output and the +24 V supply voltage• Short circuit between the P output and the M output

When the output is deactivated, the following faults can be detected:• Short circuit between the P output and the reference potential• Short circuit between the M output and the reference potential• Short circuit between the P output and the +24 V supply voltage• Short circuit between the M output and the +24 V supply voltage


59778AXX

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F-D

I0

GN

D

res.

F-S

S0

GN

D

res.

F-D

I1

GN

D

res.

F-S

S1

GN

D

res.

F-D

O0_

P

GN

D

F-D

O0_

M

GN

D

24V

_LS

.

GN

D

1X20

RL



For safe stop of the MOVIMOT® drive with PROFIsafe®, connect the safe output F-DO0to the 24 V voltage supply of the MOVIMOT® frequency inverter as follows:

When you order a complete PROFIsafe® MQS.2F/Z2.F field distributor from SEW-EURODRIVE, these connections are made prior to delivery. However, you must stillcheck the wiring. During startup, you must verify and document that the safety functionoperates correctly.

20172AXX

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

F-D

I0

GN

D

res.

F-S

S0

GN

D

res.

F-D

I1

GN

D

res.

F-S

S1

GN

D

res.

F-D

O0_

P

GN

D

F-D

O0_

M

GN

D

24V

_LS

GN

D

1X20

Important:The safety function of the MOVIMOT® frequency inverter is only permitted forapplications up to category 3 according to EN 954-1. Please see the notes and conditions in sections 4 and 5.


8 Connecting standard inputs/outputsElectrical Installation

8.5 Connecting standard inputs/outputsConnection via M12 plug connector for...

Fieldbus interface MQS22 with 4 digital inputs and 2 digital outputs:• Only connect sensors / actuators via M12 sockets!• Connect dual-channel sensors/actuators to DI0, DI2 and DO0. DI1, DI3 and DO1 can

no longer be used.

20155AXX

DIO DI2 DO0

DI3 DO1DI1

24 V(V024)

24 V(V024)

GND GND GND

GND GND GND

DI1 DI3 DO1

24 V(V024)

24 V(V024)

DI2 DO0

DI3 DO1

DI0

DI1

1 4 5 3 2

Important: Connections that are not in use must be covered with M12 closingcaps to guarantee enclosure IP65.

Safety-oriented sensors/actuators must be connected to terminal strip X20.


8Connecting standard inputs/outputsElectrical Installation

Connection via M12 plug connector for...

Fieldbus interface MQS32 with 6 digital inputs: • Only connect sensors via M12 sockets!• Connect dual-channel sensors to DI0, DI2 and DI4. DI1, DI3 and DI5 can no longer

be used.

05785AXX

DIO DI2 DI4

DI3 DI5DI1

24 V(V024)

24 V(V024)

24 V(V024)

GND GND GND

GND GND GND

DI1 DI3 DI5

24 V(V024)

24 V(V024)

DI2 DI4

DI3 DI5

DI0

DI1

24 V(V024)

1 4 5 3 2

Important: Connections not in use must be covered with M12 closing caps toguarantee enclosure IP65.

Safety-oriented sensors/actuators must be connected to terminal strip X20.


8 Bus connection with optional connection technologyElectrical Installation

8.6 Bus connection with optional connection technologyConnecting flange AF2 or ../Z27F/ AVT2/AWT2

As an alternative to the standard design, connecting flange AF2 can be combined withfield distributors for PROFIBUS MFZ26F and MFZ28F. Connecting flange AF2 comesequipped with an M12 connector system for PROFIBUS connection. The unit comesequipped with an X11 connector for the incoming PROFIBUS and an X12 socket for theoutgoing PROFIBUS. The M12 connectors have a "reverse-key coding design" alsoreferred to as B or W coding. Identical M12 connection technology is available for the MFZ27F field distributors. In thiscase, the unit designation is ../Z27F/AVT2/AWT2.

The M12 connection technology corresponds to the recommendations from PROFIBUSDirective no. 2.141 "Connection technology for PROFIBUS."

51340AXX

[1] Front panel[2] Connector M12, incoming PROFIBUS (X11)[3] Protection cap[4] Socket M12, outgoing PROFIBUS (X12)[5] Screw plug M20[6] Screw plug M25

[1]

[6]

[2]

[4]

[3]

[5]

In contrast to the standard design, the switchable bus terminator on the MQS model mayno longer be used. Instead, a plug-in bus terminator (M12) should be used in the laststation in place of the outgoing X12 bus connection.


8Bus connection with optional connection technologyElectrical Installation

Wiring and pin assignment for AF2 or ../Z27F/AVT2/ AWT2

51339AXX

M12 connector X11

Pin 1 Not assigned

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not assigned

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not assigned

Thread Shield / protective earth

M12 socket X12

Pin 1 VP supply voltage 5V for terminating resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential to VP (Pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not assigned


BUBNRDGN

GN

RD

1 2 4 5 8 9

X12X11


8 Bus connection with optional connection technologyElectrical Installation

Connecting flange AF3

As an alternative to the standard design AF0, connecting flange AF3 can be combinedwith field distributors for PROFIBUS MFZ26F and MFZ28F.Connecting flange AF3 comes equipped with an M12 connector system for PROFIBUSconnection. The unit comes equipped with an X11 connector for the incoming PROFI-BUS and an X12 socket for the outgoing PROFIBUS. The M12 connectors have a"reverse-key coding design" also referred to as B or W coding.In addition, connecting flange AF3 features an M12 connector plug X15 (4-pin, regularcoding) for supplying the 24 V supply voltage(s).

Mounting flange AF3 corresponds to the recommendations from PROFIBUS Directiveno. 2.141 "Connection technology for PROFIBUS"

51336AXX

[1] Front panel[2] Connector M12, incoming PROFIBUS (X11)[3] Socket M12, outgoing PROFIBUS (X12)[4] Reduction[5] Connector M12, 24 V voltage supply (X15)[6] Screw plug M20[7] Protection cap [8] Screw plug M25

[1]

[8]

[6]

[7]

[2][3]

[4][5]

[6]

In contrast to the standard design, the switchable bus termination at the MQS module isnot available if connecting flange AF3 is used. Instead, a plug-in bus terminator (M12)should be used in the last station in place of the outgoing X12 bus connection.


8Bus connection with optional connection technologyElectrical Installation

AF3 wiring and pin assignment

51335AXX

M12 connector X11

Pin 1 Not assigned

Pin 2 A line PROFIBUS (incoming)

Pin 3 Not assigned

Pin 4 B line PROFIBUS (incoming)

Pin 5 Not assigned


M12 socket X12

Pin 1 VP supply voltage 5 V for terminating resistor

Pin 2 A line PROFIBUS (outgoing)

Pin 3 DGND reference potential for VP (pin 1)

Pin 4 B line PROFIBUS (outgoing)

Pin 5 Not assigned


M12 plug X15

Pin 1 24V voltage supply, 24 V for module electronics and sensors

Pin 2 V2I24 - voltage supply, 24 V for actuators

Pin 3 GND - 0V24 reference potential, 24 V for module electronics and sensors

Pin 4 GND2 - 0V24 reference potential for actuators

BU BU WH BKBN BNRDGN

GN

RD

X12

X15

X11

1 2 4 5 8 9 11 13 15 17


8 Connecting prefabricated cablesElectrical Installation

8.7 Connecting prefabricated cablesConnection between field dis-tributor MFZ.6. and MOVIMOT® (part number 0 186 725 3)

Observe the enable for the direction of rotation

20167AXX

DT/DV..MM MFZ.6

+

The outer shield of the cable must be attached to the housing of the MOVIMOT®

terminal box using an EMC metal cable gland.

Cable assignment

MOVIMOT® terminal Core color / designation

L1 Black/L1

L2 Black/L2

L3 Black/L3

24 V Red/24V

⊥ White / 0V, white / 0V

RS+ Orange/RS+

RS- Green/RS-

PE terminal Green/yellow + shield end

Both directions of rotation are enabled

Only CCW operation enabledSetpoint specifications for CW rotation result in standstill of drive

Only CW operation is enabled;Preselected setpoints for CCW rotation result in standstill of drive

Drive is blocked or brought to a stop

24V

LR LR24V

LR24V

LR24V


8Connecting prefabricated cablesElectrical Installation

Connection between field distributor MFZ.7. or MFZ.8. and AC motors (part number 0 186 742 3)

51245AXX

DT/DV MFZ.7

+

MFZ.8

The outer shield of the cable must be attached to the housing of the motorterminal box using an EMC metal cable gland.

Cable assignment

Motor terminal Core color / designation

U1 Black/U1

V1 Black/V1

W1 Black/W1

4a Red/13

3a White/14

5a Blue/15

1a Black/1

2a Black/2

PE terminal Green/yellow + shield end (internal shield)


9 Startup procedureStartup with PROFIBUS (MQS)

9 Startup with PROFIBUS (MQS)9.1 Startup procedure

1. Check that MOVIMOT® and the PROFIBUS connection module (MFZ26, MFZ27 orMFZ28) are connected correctly.

2. Set DIP switch S1/1 (on MOVIMOT®) to ON (= address 1).

3. Use setpoint potentiometer f1 to set the maximum speed.

4. Reinstall screw plug of the cover (with gasket).5. Use switch f2 to set the minimum frequency fmin.

• We recommend turning off the DC 24 V power supply before removing/installing thebus module (MQS).

• The bus connection of the incoming and outgoing PROFIBUS is integrated in theconnection module, which means the PROFIBUS can be operated even when themodule electronics have been disconnected.

• In addition, please observe the notes in the section "Supplementary Field DistributorStartup Information," page 85.

06164AXX

05066BXX

[1] Potentiometer setting

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Minimum frequency fmin [Hz]

2 5 7 10 12 15 20 25 30 35 40

1

ON

S1

6 7 854321

ON

S1

32

1 2 3 4 5 6 7 8 9 100

100f [Hz

[1]

]

2

75

25

50

65f1

34

56

78

00

I


9Startup procedureStartup with PROFIBUS (MQS)

6. If the ramp is not set using the fieldbus (2 PD), use switch t1 on MOVIMOT® to setthe ramp time. The ramp times are based on a setpoint step change of 50 Hz.

7. Set the PROFIBUS address on the MQS (factory setting: address 4). ThePROFIBUS address is set using the DIP switch S1 (1 to 7).

The following table uses address 17 as example to show how to determine the DIPswitch settings for any bus address.

Function Setting

Detent setting 0 1 2 3 4 5 6 7 8 9 10

Ramp time t1 [s] 0,1 0,2 0,3 0,5 0,7 1 2 3 5 7 10

05995AXX

[1] Example: Address 17[2] Switch 8 = reserved

Address 0 through 125: Valid addressAddress 126, 127: Not supported

Calculation Remainder DIP switch setting Significance

17 / 2 = 8 1 DIP 1 = ON 1

8 / 2 = 4 0 DIP 2 = OFF 2

4 / 2 = 2 0 DIP 3 = OFF 4

2 / 2 = 1 0 DIP 4 = OFF 8

1 / 2 = 0 1 DIP 5 = ON 16

0 / 2 = 0 0 DIP 6 = OFF 32

0 / 2 = 0 0 DIP 7 = OFF 64

34

56

78

2 x 0 = 06

2 x 0 = 05

2 x 1 = 164

2 x 0 = 03

2 x 0 = 02

2 x 0 = 01

2 x 1 = 101

ON

67

54

32

17

[1]

[2]8

00

I


9 Startup procedureStartup with PROFIBUS (MQS)

8. Set the PROFIsafe® address on the MQS (factory setting: Address 255). ThePROFIsafe® address is set using DIP switch S2. Addresses 1 to 1022 are permitted.Make sure that the setting on the MQS matches the PROFIsafe® address in theSTEP 7 HW Config.The following figure shows the position of DIP switch S2 for the addressing examplewith address 1012.

The table below gives a sample calculation for determining the DIP switch setting forthe address 1012:

20164AXX

Example: Address 1012

Calculation Remainder DIP switch setting Significance

1012 / 2 0 DIP 1 = OFF 1

506 / 2 0 DIP 2 = OFF 2

253 / 2 1 DIP 3 = ON 4

126 / 2 0 DIP 4 = OFF 8

63 / 2 1 DIP 5 = ON 16

31 / 2 1 DIP 6 = ON 32

15 / 2 1 DIP 7= ON 64

7 / 2 1 DIP 8 = ON 128

3 / 2 1 DIP 9 = ON 256

1 1 DIP 10 = ON 512

ON 1

23

45

67

89

10 2 x 19

2 x 18

2 x 17

2 x 16

2 x 15

2 x 14

2 x 03

2 x 12

2 x 01

2 x 00

=

=

=

=

=

=

=

=

=

=

512

256

128

64

32

16

0

4

0

01012

00

I


9Startup procedureStartup with PROFIBUS (MQS)

9. Activate the bus terminating resistors on the MQS fieldbus interface at the last busstation.• If the MQS is located at the end of a PROFIBUS segment, it is only connected to

the PROFIBUS network via the incoming PROFIBUS cable (terminals 1/2).• To prevent malfunctions in the bus system due to reflections, etc., the PROFIBUS

segment must be terminated using bus terminating resistors at the first and laststations.

• The bus terminating resistors are already implemented on the MQS and can beactivated using two DIP S1 switches (see following figure). Bus termination isimplemented for cable type A to EN 50170 (volume 2)!

Observe the following information when using field distributors withconnection technology AF2, AF3 or ../Z27F/AVT2/AWT2:If M12 connection technology is used for PROFIBUS, the switchable bus terminatoron the MQS.. module may not be used. Instead, a plug-in bus terminator (M12)should be used in the last station in place of the outgoing X12 bus connection.

10.Reinstall and secure the MOVIMOT® inverter and the MQS interface.

11.Switch on the 24 V voltage supply. The green LED "RUN" on the MQS must now lightup.

12.Perform project planning for the PROFIsafe® MQS interface in the DP master.

Bus termination ON Bus termination OFFFactory setting

05072AXX 05073AXX

9

ON

109

ON

10

9

ON

10

00

I


9 Project planning for MQS on PROFIBUS-DP with STEP7Startup with PROFIBUS (MQS)

9.2 Project planning for MQS on PROFIBUS-DP with STEP7Configure the fail-safe MQS fieldbus modules as usual for PROFIBUS-DP operationusing the STEP7 HW Config.To operate MQS with PROFIsafe® as a fail-safe application, you will need the"Distributed Safety (from V5.4)" option package to configure and set the parameters forthe module using STEP7.

Installing the GSD filePlease use the following GSD and image files for the fail-safe fieldbus module MQS withPROFIsafe® functionality:• SEW_6005.GSD• SEW6005N.BMP• SEW6005S.BMP• SEW6005N.DIB• SEW6005S.DIBOnce the GSD file has been installed, the module appears in the STEP7/HW Confighardware catalog under:

Profibus-DP [1]

20156AXX

+---Additional Field Devices [2]

+---Drives [3]

+---SEW [4]

+---PROFIsafe [5]

+----MQS + MOVIMOT [6][1]

[2]

[3][4]

[5]

[6]

00

I


9Project planning for MQS on PROFIBUS-DP with STEP7Startup with PROFIBUS (MQS)

Configuring the MQS in HW ConfigIn the HW Config, move the "MQS + MOVIMOT" device to the bus cable using drag &drop. The device will appear as shown in the figure below. 4 PD (4 words) is set as thedefault configuration.With this setting, you can operate the MQS as the standard fieldbus module MQP. Thisdefault configuration does not contain safety functionality via PROFIsafe®.

20157AXX

00

I



Planning a new configurationYou will usually have to adapt the project planning in the HW Config to suit yourapplication. In this case, assign slots 1..3 with the modules you need. Each slot has afixed functionality. Once you have deleted the default configuration from slot 1..3, thefunction of the slot is displayed in the column "DP ID." The following table gives an over-view of the slot functions.

Option slot DP ID Description of the function

1 F-Channel The PROFIsafe® channel is configured in slot 1. The following modules can be assigned to this slot:• "F module I/O (2 bytes)" = PROFIsafe® channel is used• "Empty" = PROFIsafe® channel is not used

IMPORTANT!If a PROFIsafe® channel is not configured, the safety section of MQS remains in a safe state and the safe output FDO0 remains deactivated.

2 Param-Channel

The 8-byte parameter channel is configured in slot 2 if you want to reach MQS parameters via the cyclic PROFIBUS-DP data. This channel is not safety-oriented and can be assigned the following modules:• "Param (4 words)" = Parameter channel is used• "Empty" = Parameter channel is not used

3 PD channel The process data for controlling MOVIMOT® is configured in slot 3. The same amount of process data is always input and output. The process data channel must always be configured. This channel is not safety-oriented and can be assigned the following modules: • "1 PD" = Control via 1 process data word• "2 PD" = Control via 2 process data words• "3 PD" = Control via 3 process data words• "4 PD" = Control via 4 process data words • "5 PD" = Control via 5 process data words• "6 PD" = Control via 6 process data words• "7 PD" = Control via 7 process data words• "8 PD" = Control via 8 process data words• "9 PD" = Control via 9 process data words• "10 PD" = Control via 10 process data words

20158AXX

00

I


9Project planning for MQS on PROFIBUS-DP with STEP7Startup with PROFIBUS (MQS)

Configuring PROFIsafe® propertiesYou can configure the PROFIsafe® properties of the fail-safe MQS in the STEP7 HWConfig by double-clicking on the configured F module in slot 1. The window [Properties- DP slave] is displayed with the tab pages [Address/ID,] [Parameter Assignment] and[PROFIsafe.]

The parameter F_Dest_Add contains the PROFIsafe® address that was set at the DIPswitch S2 on the MQS module.

Description of the F parametersWhen PROFIBUS-DP starts up, the safety-relevant parameters for PROFIsafe® opera-tion are sent from the PROFIBUS-DP master to the MQS in an F parameter block.These are checked for plausibility in the safety section of MQS. Once the plausibility ofthe F parameter block has been confirmed, MQS accepts the data exchange withPROFIBUS-DP. Below is a list of the safety-oriented parameters that are transferred to MQS. You canset the following parameters for your safety application:• F_CRC_Length • F_Par_Version• F_Dest_Add • F_WD_Time

Parameter "F_Check_SeqNr" (fix)

The parameter determines whether the consecutive number should be included in theconsistency check (CRC calculation) of the F user data telegram. MQS supports the following setting:• F_Check_SeqNr = "No check"

59779AXX

00

I



Parameter "F_SIL" (fix)

With this parameter, the F stations are able to check the agreement between the safetyclass and the F host. Safety circuits with different safety classes SIL 1 to SIL 3 (SIL =safety integrity level) are available for these safety-relevant cases according to the risk.MQS supports the following setting:• F_SIL = SIL 3

Parameter "F_CRC_Length" (adjustable)

The length of the CRC test value can be set depending on the length of the F user data(process values) and the PROFIsafe® version. This parameter informs the Fcomponents of the expected length of the CRC2 key in the safety telegram. The MQS uses a user data length of less than 12 bytes, which means that a 2-byte CRCis used for PROFIsafe® V1 and a 3-byte CRC is used for PROFIsafe® V2. MQS supports the following settings:

Parameter "F_Par_Version" (adjustable)

This parameter identifies the PROFIsafe® version implemented in the MQS. You canchoose from PROFIsafe® V1 and PROFIsafe® V2. MQS supports both versions.

Parameter "F_Source_Add" (fix)

The PROFIsafe® addresses are used for unique identification of source(F_Source_Add) and target (F_Dest_Add). The combination of source and targetaddress must be unique across the network and all stations. The source addressF_Source_Add is assigned automatically via STEP7 independent of the master projectplanning.Values between 1 and 65534 can be set for the parameter "F_Source_Add." The parameters cannot be changed directly in the STEP7 HW Config.

Parameter "F_Dest_Add" (adjustable)

This parameter specifies the PROFIsafe® address that was set at the DIP switch S2 onthe MQS module.Values between 1 and 1022 can be set for the parameter "F_Dest_Add."

Parameter "F_WD_Time" (adjustable)

This parameter defines a monitoring time in the fail-safe part of MQS. A valid safety telegram must arrive from the F-CPU within this monitoring time. Other-wise the MQS switches to the safe state.Set the monitoring time high enough so that telegram delays are tolerated by the com-munication but low enough so that your safety application can operate withoutrestrictions.For the MQS, you can set parameter "F_WD_Time" in increments of 1 ms - 10 s.

• F_CRC_Length = 2-byte CRC (only for PROFIsafe® V1) 3-byte CRC (only for PROFIsafe® V2)

00

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10Data exchange with MQSFunctionality of the PROFIBUS Interface MQS

10 Functionality of the PROFIBUS Interface MQSPROFIsafe® MQS modules with integrated control and safe stop of MOVIMOT® supportthe parallel operation of standard functions and safety functions via a PROFIBUS-DPcable. The PROFIsafe® MQS interface provides the following communication functions:• Standard process data communication, functionality as with MQP modules (not

safety-oriented)• 8-byte parameter channel (not safety-oriented)• PROFIBUS-DPV1 functionality for configuring and diagnosing MQS and

MOVIMOT® (not safety-oriented)• Safety-oriented PROFIsafe® communication for safe inputs and outputs

10.1 Data exchange with MQSData exchange between the PROFIBUS master and MQS takes place via PROFIBUS-DP, which is also the "gray channel" for the safety-oriented application. Therefore, trans-ferred DP telegrams contain standard information for classic operation of MQS withMOVIMOT® on PROFIBUS-DP and the PROFIsafe® safety telegram. Depending on theproject planning and the design of the system, PROFIsafe® safety data, parameterchannel and process data is the maximum amount of data that can be exchangedbetween the DP master and MQS as shown in the figure below.

20160AEN

DP

mas

terStandard

CPU

ParamPD

Param PD

PROFIBUSDP slave

MQS

MQ

Sst

anda

rdfu

nctio

n

PROFIsafe

PROFIsafe

F-CPU

F-

func

tion

"gray channel"

PROFIBUS DP

safety-oriented

00

I


10 Data exchange with MQSFunctionality of the PROFIBUS Interface MQS

Mapping MQS in the PLC address rangeThe user data information transferred via PROFIBUS-DP is mapped in the controller inthe input and output address range. The standard user data (process data and possiblythe 8-byte parameter channel) are used by the standard CPU for processing.PROFIsafe® data can only be used by the F CPU. The following figures are based onthe following PROFIBUS project planning:

16 input and output bits are available for safety functions in the F CPU. Only two inputbits (for F-DI0 and F-DI1) and one output bit (for F-DO0) are used. All other bits are tobe seen as reserved and assigned a "0."The following figure shows the input data in the PLC input address range.

The following figure shows the MQS data in the PLC output address range.

I-address O-address

F module I/O (2 bytes) 0...5 0...5

Param (4 words) 284...291 284...291

4 PD (4 words) 292...299 292...299

59780AEN

59781AEN

PROFIsafe Header

4 input wordsparameter channel

PEB 284...291

4 processinput words

PEB 292...299

PROFIBUS user data MQS >> master

SPS input address range

EB2EB1EB0 EB3 EB4 EB5

8 Byte Param 4 P D6 Byte PROFIsafe

0 0 0 0

reserved reserved

F-DI0 (safe input)F-DI1 (safe input)

0: not switched1: switched

0 0 0 0

7Bit: 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

4 output wordsparameter channel

PAB 284...291

4 processoutput words

PAB 292...299

0 0 0 0

reserved reserved

F-DO0 (safe output)0: not switched1: switched

0 0 0 0

7Bit: 6 5 4 3 2 1 00 0 0 0 0 0 0 0

7 6 5 4 3 2 1 0

PLC output address range

AB2AB1AB0 AB3 AB4 AB5

PROFIBUS user data master >> MQS

8 Byte Param 4 P D6 Byte PROFIsafe

00

I


10Integrated control functionFunctionality of the PROFIBUS Interface MQS

10.2 Integrated control functionThe PROFIsafe® MQS interfaces are equipped with integrated control functionality inthe same way as the PROFIBUS MQP interfaces. In addition, they are equipped withcontrol functions that help you determine to a large extent the response of the drive toexternal specifications via fieldbus and integrated IOs. For example, you can processsensor signals directly at the fieldbus interface or define your own communication profilevia the fieldbus interface. The NV26 or ES16 proximity encoder makes for a simplepositioning system that can be integrated in your application in combination with anMQS control program.The control functionality of the MQS modules is enabled through IPOSplus®. The diag-nostics and programming interface (under the screw plug on the front) of the modulesprovides access to the integrated IPOS® control. Option UWS21B or USB11A is usedfor connection to a PC. Programming takes place using the MOVITOOLS® Compiler.For more information on programming, refer to the "IPOSplus® Positioning andSequence Control" manual.

10.3 Default programThe MQS modules are supplied as standard with an IPOS® program that simulates themost of the functionality of the MFP modules.Set address 1 of the MOVIMOT® unit and observe the instructions for startup. Theprocess data width is fixed at four words (take into account for project planning/startup).The first three words are exchanged transparently with MOVIMOT® and correspond tothe MOVILINK® unit profile (see the section "MOVILINK® Unit Profile"). The I/Os of theMQS modules are transmitted in the fourth word.

Fault response If the connection between the MQS module and MOVIMOT® is interrupted, the systemshuts down after 1 s. The fault is displayed via status word 1 (error 91). Since this sys-tem fault generally indicates wiring problems or a missing 24 V supply of theMOVIMOT® inverter, a RESET via control word is not possible. As soon as thecommunication link is reestablished, the error automatically resets itself. If theconnection between the fieldbus master and MQS module is interrupted after the field-bus timeout interval has expired, the process output data to MOVIMOT® is set to 0. Thisfault response can be deactivated using parameter 831 in MOVITOOLS® Shell.

59826AXX

MOVIMOT +MQS®

PO1 PO2 PO3

Master

-+

PI1 PI2 PI3

PO

PI

PO4

PI4

5 4 3 2 1 0

5 4 3 2 1 0

(DI5) (DI4) DI3 DI2 DI1 DI0

DO1 DO0

00

I


10 Control via PROFIBUS-DPFunctionality of the PROFIBUS Interface MQS

10.4 Control via PROFIBUS-DPThe standard process output data sent by the PROFIBUS master can be processed inthe IPOS® program of MQS. The standard process input data sent to the PROFIBUSmaster is specified via the IPOS® program of MQS.The process data width can be set as required (1-10 words).If a PLC is used as the PROFIBUS master, the process data lies within the input/outputrange or peripheral area of the PLC.

10.5 Configuration via PROFIBUS-DPWith PROFIBUS-DP, the MQS parameters are accessed via the MOVILINK® parameterchannel, which offers further parameter services in addition to the conventional READand WRITE services.Only MQS parameters can be addressed via the parameter channel.

Structure of the parameter channel

Key functions and services, such as READ and WRITE for reading and writing param-eters, must be simulated in order to configure field devices via fieldbus systems that donot provide an application layer. For example, you will have to define a parameterprocess data object (PPO) for PROFIBUS-DP. This PPO is transmitted cyclically andcontains the process data channel as well as a parameter channel that can be used toexchange acyclical parameter values.

The following table shows the structure of the parameter channel. It is made up of amanagement byte, a reserved byte, an index word and four data bytes.

51439AXX

PARAM Parameter dataPD Process data

Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7

Manage-ment

Reserved Index high Index low MSB data Data Data LSB data

Manage-ment

Reserved=0 Parameter index 4-byte data

PD

PARAM PD

PARAM

00

I


10Configuration via PROFIBUS-DPFunctionality of the PROFIBUS Interface MQS

Management of the parameter channel

The entire configuration sequence is coordinated with byte 0 (Management). This byteprovides important service parameters such as service identifier, data length, versionand status of the service performed. The following figure shows that bits 0, 1, 2 and 3contain the service identifier, and define which service is performed. Bit 4 and bit 5specify the data length in bytes for the write service; it should be set to 4 bytes for allSEW parameters.

Bit 6 is used as an acknowledgment between the controller and the MQS. It triggers theimplementation of the transmitted service in the MQS. Since the parameter channel istransmitted cyclically with the process data particularly with PROFIBUS-DP, the execu-tion of the service in the MQS must be edge-triggered via the "handshake bit." For thispurpose, the value of this bit is altered (toggled) for each new service that is to beexecuted. The MQS uses the handshake bit to signal whether the service has beenexecuted or not. The service was executed if the handshake bit received in the controlleris identical with the transmitted handshake bit. The status bit indicates whether it waspossible to carry out the service properly or if there were errors.

Reserved byte Byte 1 should be viewed as reserved and must always be set to 0x00.

Index addressing Byte 2 (Index high) and byte 3 (Index low) determine the parameter to be read or writtenvia the fieldbus system. The parameters of the MQS are addressed with a uniform indexregardless of the fieldbus system connected. The section "MQ.. Parameter List"contains all MQx parameters with index.

MSB Byte 0: Management LSB

Bit: 7 6 5 4 3 2 1 0

Service identifier:0000 = No service0001 = Read parameter0010 = Write parameter0011 = Write parameter volatile0100 = Read minimum0101 = Read maximum0110 = Read default0111 = Read scale1000 = Read attribute

Data length:00 = 1 byte01 = 2 bytes10 = 3 bytes11 = 4 bytes (must be set)

Handshake bitMust be changed in cyclical transfer with every new job

Status bit0 = No error during service execution1 = Error during service execution

00

I


10 Configuration via PROFIBUS-DPFunctionality of the PROFIBUS Interface MQS

Data range As shown in the following table, the data is contained in byte 4 through byte 7 of theparameter channel. This means up to 4 bytes of data can be transmitted per service.The data is always entered with right-justification; that is, byte 7 contains the leastsignificant data byte (Data LSB) whereas byte 4 is the most significant data byte (DataMSB).

Incorrect service execution

The status bit in the management byte is set to signal that a service has been executedincorrectly. If the received handshake bit is identical to the transmitted handshake bit,the MQS has executed the service. If the status bit now signals an error, the error codeis entered in the data range of the parameter telegram. Bytes 4 through 7 provide thereturn code in a structured format (see the section Return Codes).


Manage-ment

Reserved Index high Index low MSB data Data Data LSB data

High byte 1

Low byte1

High byte2

Low byte 2

High word Low word

Double word


Manage-ment

Reserved Index high Index low Error class

Error code

Add. code high

Add. code low

Status bit = 1: Incorrect execution of a service

00

I



Configuration return codes

If configuration is incorrect, the MQS returns various return codes to the configurationmaster, providing detailed information about the cause of the error. All of these returncodes are structured in accordance with EN 50170. The MQI distinguishes between thefollowing elements: • Error class• Error code• Additional codeThese return codes apply to all MQS communication interfaces.

Error class The error class element provides a more exact classification of the error type. The MQSsupports the following error classes defined in accordance with EN 50170(V2):

Error class is generated by the communication software of the fieldbus interface in theevent of an error in communication. The error can be more precisely identified using theelements Error code and Additional code.

Error code The error code element provides a means of more precisely identifying the cause of theerror within the error class. It is generated by the communication software of the MQSin the event of an error in communication. Only error code 0 (Other error code) is definedfor error class 8, "Other error." In this case, detailed identification is made using theadditional code.

Class (hex) Designation Meaning

1 vfd state Status error of the virtual field device

2 application reference Error in application program

3 definition Definition error

4 resource Resource error

5 service Error during execution of service

6 access Access error

7 OV Error in the object list

8 other Other error (see additional code)

00

I



Additional code The additional code contains SEW-specific return codes for incorrect MQS configura-tions. They are returned to the master under Error Class 8 = "Other Error". The followingtable shows all possible codings for the additional code.Error class: 8 = "Other error:":

Special return codes (special cases)

Configuration errors that cannot be identified either automatically by the application lay-er of the fieldbus system or by the system software of the MQS module are treated asspecial cases. The possible causes for such errors are as follows:• Incorrect coding of a service via parameter channel• Incorrect length specification of a service via parameter channel• Project planning error in station communication

Add. code high (hex)

Add. code low (hex)

Meaning

00 00 No error

00 10 Illegal parameter index

00 11 Function / parameter not implemented

00 12 Read access only

00 13 Parameter lock is active

00 14 Factory setting is active

00 15 Value for parameter too large

00 16 Value for parameter too small

00 17 Required option card missing for this function/parameter

00 18 Error in system software

00 19 Parameter access via RS-485 process interface on X13 only

00 1A Parameter access via RS-485 diagnostic interface only

00 1B Parameter is access-protected

00 1C Controller inhibit required

00 1D Invalid value for parameter

00 1E Factory setting was activated

00 1F Parameter was not saved in EEPROM

00 20 Parameter cannot be changed with enabled output stage

00 21 Copypen end string reached

00 22 Copypen not enabled

00 23 Parameters may be changed at IPOS program stop only

00 24 Parameter may only be changed with deactivated Autosetup

00

I



Incorrect service identifier in the parameter channel

An invalid service identifier was specified in the management byte during configurationvia the parameter channel. The following table shows the return code for this specialcase.

Incorrect length specification in parameter channel

A data length other than 4 data bytes was specified in a write service during configura-tion via the parameter channel. The following table displays the return codes.

Correcting the error:Check bit 4 and bit 5 for the data length in the management byte of the parameterchannel.

Project planning error in station communication

The return code listed in the following table is returned if an attempt is made to issue aparameter service to a station even though no parameter channel was configured for thestation.

Troubleshooting:Configure a parameter channel for the desired station.

Code (dec) Meaning

Error class: 5 Service

Error code: 5 Illegal parameter

Add. code high: 0 –


Code (dec) Meaning

Error class: 6 Access

Error code: 8 Type conflict



Code (dec) Meaning

Error class: 6 Access

Error code: 1 Object not existent



00

I



Reading and writing parameters using PROFIBUS-DPReading a parameter using PROFIBUS-DP (Read)

To execute a READ service via parameter channel, the handshake bit may be changedonly after the complete parameter channel was set up for the specific service becauseof the cyclical transfer of the parameter channel. As a result, adhere to the followingsequence when reading a parameter:1. Enter the index of the parameter to be read in byte 2 (Index high) and byte 3 (Index

low).2. Enter the service identifier for the read service in the management byte (byte 0).3. Transfer the read service to the MQS by changing the handshake bit.

Since this is a read service, the sent data bytes (bytes 4...7) and the data length (in themanagement byte) are ignored and do not need to be set. The MQS now processes theread service and sends back the service confirmation by changing the handshake bit.

The figure shows the coding of a READ service in the management byte. The datalength is not relevant, you only need to enter the service identifier for the READ service.This service is now activated in the MQS when the handshake bit changes. Forexample, it would be possible to activate the read service with management byte coding01hex or 41hex.

Byte 0: Management

7 6 5 4 3 2 1 0

0 0/1 X X 0 0 0 1

Service identifier:0001 = Read parameter

Data length:Not relevant for Read service

Handshake bitMust be changed with every new job

Status bit0 = No error in service execution1 = Error in service execution

X = Not relevant0/1 = Bit value is changed

00

I



Writing a parameter via PROFIBUS-DP (Write)

To execute a WRITE service via parameter channel, the handshake bit may be changedonly after the complete parameter channel was set up for the specific service becauseof the cyclical transfer of the parameter channel. Observe the following sequence whenwriting a parameter:1. Enter the index of the parameter to be written in byte 2 (Index high) and byte 3 (Index

low).2. Enter the data to be written in bytes 4 through 7.3. Enter the service identifier and the data length for the write service in the manage-

ment byte (byte 0).4. Transfer the write service to the MQS by changing the handshake bit.The MQS now processes the write service and sends the service confirmation back bychanging the handshake bit.The figure shows the coding of a WRITE service in the management byte. The datalength is 4 bytes for all parameters in the MQS. This service is transferred to the MQSwhen the handshake bit changes. This means a write service to the MQS generally hasthe management byte coding 32hex or 72hex.

Byte 0: Management

7 6 5 4 3 2 1 0

0 0/1 1 1 0 0 1 0

Service identifier:0010 = Write

Reserved

Data length:11 = 4 bytes

Handshake bitMust be changed with every new job

Status bit0 = No error in service execution1 = Error in service execution

0/1 = Bit value is changed

00

I



Configuration procedure for PROFIBUS-DP

Using the WRITE service as an example, the following figure is used to show theconfiguration procedure between the controller and MQS via PROFIBUS-DP. To simpli-fy the sequence, only the management byte of the parameter channel is shown in thefigure. The parameter channel is only received and returned by the MQS while thecontroller is preparing the parameter channel for the write service. The service is notactivated until the moment when the handshake bit is changed (in this example, when itchanges from 0 to 1). The MQS now interprets the parameter channel and processesthe write service, but continues to answer all telegrams with handshake bit = 0. Theexecuted service is acknowledged with a change of the handshake bit in the responsetelegram of the MQS. The controller now detects that the received handshake bit is onceagain the same as the one that was sent. It can now prepare another configurationprocedure.

Parameter data format

When parameters are set via the fieldbus interface, the same parameter coding is usedas with the serial RS-485 interfaces. The list of the individual parameters can be foundin the section "Parameter List."

05471AEN

0 1100100

0 1100100

0 1100100

0 1100100

0 1100101

0 1100100

0 1100101

0 1100100

0 1100101

0 1100101

0 1100101

0 1100101

0 1100100

0 1100100

0 1100100

0 1100100

0 1100101

0 1100100

0 1100101

0 1100100

0 1100101

0 1100101

0 1100101

0 1100101

Control

RS-485

MQP(Slave)

Parameter channelbeing prepared forwrite service.

Handshake bit is beingchanged and serviceis delegated to driveinverter.

Service confirmationhas been receivedsince send and receipthand-shake bit areidentical once again.

Parameter channelbeing received butnot evaluated.

is

Parameter channelbeing received butnot evaluated.

Write service executed,handshake bit beingchanged.

Writebeing

serviceprocessed.

00

I


10Configuration via PROFIBUS-DPV1Functionality of the PROFIBUS Interface MQS

10.6 Configuration via PROFIBUS-DPV1The PROFIBUS-DPV1 specification introduced new acyclical read/write services withinthe context of the PROFIBUS-DP expansions. These acyclical services are added to thecurrent cyclical bus operation in special telegrams to ensure compatibility ofPROFIBUS-DP (version 0) and PROFIBUS-DPV1 (version 1).The acyclical read/write services can be used to exchange larger data quantitiesbetween master and slave (drive inverter) than it would be possible to transfer in thecyclical input or output data using the 8-byte parameter channel. The advantage of theacyclical data exchange via DPV1 lies in the minimum load on the cyclical bus operationsince DPV1 telegrams are only added to the bus cycle if required.

51654AXX

PARAM Parameter dataPD Process dataA R/W Acyclical read/write servicesC R/W Cyclical read/write services

PD

PARAM PD

PARAM

A R/W

C R/W

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10 Configuration via PROFIBUS-DPV1Functionality of the PROFIBUS Interface MQS

Structure of the DPV1 parameter channel

Data sets (DS)The user data transported via a DPV1 service is grouped in a data set. Each data set isrepresented uniquely by its length, a slot number and an index. DPV1 communicationwith MQS.. uses the structure of data set 47, which is defined as DPV1 parameter chan-nel for drives in the PROFIdrive profile "Drive engineering" of the PROFIBUS userorganization from V3.1. Different procedures for accessing parameter data in the driveinverter are provided via this parameter channel.The drive parameters are usually set according to the PROFIdrive DPV1 parameterchannel of profile version 3.0 via data set index 47. The 'Request ID' entry is used todistinguish between parameter access based on PROFIdrive profile or via SEW-EURODRIVE MOVILINK® services. The section "Elements of data set DS47" shows thepossible codings of the individual elements. The data set structure is the same forPROFIdrive and MOVILINK® access.

The following MOVILINK® services are supported:• 8-byte MOVILINK® parameter channel with all the services supported by the drive

inverter such as:• Read parameter• Write parameter• Write parameter volatile

The following PROFIdrive services are supported:• Reading (request parameter) individual parameters of type double word• Writing (change parameter) individual parameters of type double word

DPV1Read/Write

PROFIdriveParameter channelDS47

SEW-EURODRIVE MOVILINK®

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I



Elements of data set DS47

The following table shows the elements of data set DS47.

Field Data Type Values

Request reference Unsigned8 0x00 Reserved

0x01..0xFF

Request ID Unsigned8 0x01 Request parameter (PROFIdrive)

0x02 Change parameter (PROFIdrive)

0x40 SEW-EURODRIVE MOVILINK® Service

Response ID Unsigned8 Response (+):

0x00 Reserved

0x01 Request parameter (+) (PROFIdrive)

0x02 Change parameter (+) (PROFIdrive)

0x40 SEW-EURODRIVE MOVILINK® service (+)

Response (-):

0x81 Request parameter (-) (PROFIdrive)

0x82 Change parameter (-) (PROFIdrive)

0xC0 SEW-EURODRIVE MOVILINK® service (-)

Axis Unsigned8 0x00..0xFF Number of axis 0..255

No. of parameters Unsigned8 0x01..0x13 1..19 DWORDs (240 DPV1 data bytes)

Attributes Unsigned8 0x10 Value

For SEW-EURODRIVE MOVILINK® (Request ID = 0x40):

0x00 No service

0x10 Read parameter

0x20 Write parameter

0x30 Write parameter volatile

0x40 Read Minimum

0x50 Read Maximum

0x60 Read Default

0x70 Read Scale

0x80 Read Attribute

0xA0..0xF0 Reserved

No. of elements Unsigned8 0x00 For non-indexed parameters

0x01..0x75 Quantity 1.0.117

Parameter Number Unsigned16 0x0000..0xFFFF MOVILINK® parameter index

Subindex Unsigned16 0x0000 SEW-EURODRIVE: always 0

Format Unsigned8 0x43 Double word

0x44 Error

No. of Values Unsigned8 0x00..0xEA Quantity 0..234

Error Value Unsigned16 0x0000..0x0064 PROFIdrive error codes

0x0080 + MOVILINK® AdditionalCode Low

For SEW-EURODRIVE MOVILINK® 16 Bit Error Value

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Procedure for setting parameters via data set 47 for PROFIBUS- DPV1

Parameter access takes place with the combination of the DPV1 services "Write" and"Read". The parameter setting service is transferred to the slave with Write.req, followedby slave-internal processing. The master now sends a Read.req to pick up the configu-ration response. The master repeats the Read.req if the answer (Read.res) from theslave is negative. As soon as parameter processing in MQS is concluded, it answerswith a positive response (Read.res). The user data now contains the parameter settingresponse of the parameter setting request that was previously sent with Write.req (seefollowing figure). This mechanism applies to both a C1 and a C2 master.

51658AXX

Parameter

Response

Parameter

Response

Parameter

Request

Parameter

Request

ParameterParameter

ProcessingProcessing

Write.req DS47

with data (parameter request)

Write.res

without data

Read.req DS47

without data

Read.res(-)

without data

Read.req DS47

without data

Read.res (+)

with data (parameter response)

00

I



MOVILINK® parameter requests

The parameter channel of the MQS is mapped directly in the structure of data set 47.The Request ID 0x40 (SEW MOVILINK® service) is used to exchange MOVILINK®

parameter setting requests. Parameter access with MOVILINK® services usually takesplace according to the structure described below. The typical telegram sequence fordata set 47 is used.

Request ID: 0x40 SEW MOVILINK® serviceThe actual service is defined by the data set element Attribute in the MOVILINK®

parameter channel. The high nibble of this element corresponds to the service nibble inthe management byte of the DPV0 parameter channel.

Example for reading a parame-ter via MOVILINK® (reading a parame-ter via DPV1)

The following tables give an example of the structure of the Write.req and Read.res userdata for reading an individual parameter via the MOVILINK® parameter channel.

Sending a parameter request:The following tables show the coding of the user data for the Write.req service includingthe DPV1 header. The Write.req service is used to transfer the parameter settingrequest to the drive inverter.

Query parameter response:The following table shows the coding of the Write.req user data including the DPV1header.

Service: Write.request Description

DPV1 header

Slot_Number 0 random, (is not evaluated)

Index 47 Index of the data set; constant index 47

Length 10 10 byte user data for parameter request

Byte Field Value Description

PROFIdriveParameter channel

0 Request reference 0x01 Individual reference number for the param-eter setting request is mirrored in the parameter response

1 Request ID 0x40 SEW MOVILINK® service

2 Axis 0x00 Axis number; 0 = single axis

3 No. of parameters 0x01 1 parameter

4 Attributes 0x10 MOVILINK® service 'Read parameter'

5 No. of elements 0x00 0 = access to direct value, no subelement

6 to 7 Parameter Number 0x206C MOVILINK® index 8300 = firmware version

8 to 9 Subindex 0x0000 Subindex 0

Service: Read.request Description

DPV1 header

Slot_Number 0 Random, (is not evaluated)


Length 240 Maximum length of response buffer in the DPV1 master

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I



Positive MOVILINK® parameter response: The tables shows the Read.res user data with the positive response data of theparameter setting request. The parameter value for index 8300 (firmware version) isreturned as an example.

Example for writing a parameter via MOVILINK® (writing a parameter via DPV1)

The following tables show the sequence of the Write and Read services for the non-volatile writing of the value 12345 to IPOS variable H0 (parameter index 11000) as anexample. The MOVILINK® service Write Parameter volatile is used for this purpose.

After sending this Write.request, the Write.response is received. If there was no statusconflict in processing the parameter channel, a positive Write.response occurs. Other-wise, the status error is located in Error_code_1.


DPV1 header


Index 47 Index of the data set: constant index 47

Length 10 10 byte user data for order buffer


0 Response reference 0x01 Reflected reference number from the parameter setting order

1 Response ID 0x40 Positive MOVILINK® response

2 Axis 0x00 Reflected axis number: 0 for single axis


4 Format 0x43 Parameter format: Double word

5 No. of values 0x01 1 value

6 to 7 Value Hi 0x311C Higher-order part of the parameter

8 to 9 Value Lo 0x7289 Lower-order part of the parameter

Decoding:0x 311C 7289 = 823947913 dec→ Firmware version 823 947 9.13


DPV1 header

Slot_Number 0 Random (is not evaluated)

Index 47 Index of the data set: constant index 47

Length 16 16 byte user data for order buffer


0 Request reference 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response

1 Request ID 0x40 SEW MOVILINK® service

2 Axis 0x00 Axis number; 0 = single axis


4 Attributes 0x30 MOVILINK® service Write parameter volatile

5 No. of elements 0x00 0 = access to direct value, no subelement

6 to 7 Parameter Number 0x2AF8 Parameter index 11000 = ’IPOS variable H0’

8 to 9 Subindex 0x0000 Subindex 0

10 Format 0x43 Double word

11 No. of values 0x01 Change 1 parameter value

12 to 13 Value HiWord 0x0000 Higher-order part of the parameter value

14 to 15 Value LoWord 0x0BB8 Lower-order part of the parameter value

00

I



Query parameter responseThe following tables show the coding of the Write.req user data including the DPV1header.

Positive response to "Write Parameter volatile"

Configuration return codes

Negative parameter responseThe following tables show the coding of a negative response of a MOVILINK® service.Bit 7 is entered in the the response ID if the response is negative.


DPV1 header

Function_Num Read.req

Slot_Number X Slot_Number not used

Index 47 Index of data set

Length 240 Maximum length of response buffer in DP master

Service: Read.response Description

DPV1 header



Length 4 12 byte user data in response buffer


0 Response ref-erence

0x01 Reflected reference number from the parameter setting request

1 Response ID 0x40 Positive MOVILINK® response

2 Axis 0x00 Reflected axis number; 0 = single axis

3 No. of parame-ters

0x01 1 parameter

Service: Read.response Description

DPV1 header



Length 8 8 byte user data in response buffer


0 Response ref-erence

0x01 Reflected reference number from the parameter setting request

1 Response ID 0xC0 Negative MOVILINK® response

2 Axis 0x00 Reflected axis number; 0 = single axis

3 No. of parame-ters

0x01 1 parameter

4 Format 0x44 Error

5 No. of values 0x01 1 error code

6 to 7 Error value 0x0811 MOVILINK® return code, e.g. ErrorClass 0x08, Add. code 0x11 (see the table MOVILINK® return codes for DPV1)

00

I



MOVILINK® parameter responseThe following table shows the return codes that are returned by the MQS in case of anerror in the DPV1 parameter access.

MOVILINK® return code (hex)

Description

0x0810 Invalid index, parameter index does not exist in the unit

0x0811 Function / parameter not implemented

0x0812 Read access only

0x0813 Parameter lock activated

0x0814 Factory setting is active

0x0815 Value for parameter too large

0x0816 Value for parameter too small

0x0817 Required option card not installed

0x0818 Error in system software

0x0819 Parameter access via RS-485 process interface only

0x081A Parameter access via RS-485 diagnostic interface only

0x081B Parameter is access-protected

0x081C Controller inhibit is required

0x081D Invalid value for parameter

0x081E Factory setting was activated

0x081F Parameter was not saved in EEPROM

0x0820 Parameter cannot be changed with output stage enabled/reserved

0x0821 Reserved

0x0822 Reserved

0x0823 Parameter may only be changed with IPOS program stop

0x0824 Parameter may only be changed with deactivated Autosetup

0x0505 Incorrect coding of management and reserved byte

0x0602 Communication error between inverter system and fieldbus option card

0x0502 Timeout of secondary connection (e.g. during reset or with Sys-Fault)

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10Meaning of LEDsFunctionality of the PROFIBUS Interface MQS

10.7 Meaning of LEDsMQS is equipped with seven LEDs to indicate the operating states:• LED "RUN" (green) for indicating the normal operating status• LED "BUS-F" (red) for indicating faults on the PROFIBUS-DP• LED "SYS-F" (red) for indicating system faults on the MQS or MOVIMOT®

• LED "F-STATE" (green/red) for indicating the operating state of the safety system• LED "F-DI0" (yellow) for indicating safe input 0• LED "F-DI01" (yellow) for indicating safe input 1• LED "F-DO0" (yellow) for indicating the safe output

Warning: The LEDs "FDI..", "FDO.." and "F-STATE" are not designed for safety and may not beused as safety functions.

57567AXX

MQ

S P

RO

FIs

afe

F-DO0F-DO0

SYS-FSYS-F

F-DI1F-DI1

BUS-FBUS-F

F-DI0F-DI0

F-STATEF-STATE

RUNRUN

DI4DI4

DI5DI5

DI2DI2

DI3DI3

DI0DI0

DI1DI1

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10 Meaning of LEDsFunctionality of the PROFIBUS Interface MQS

Overview of the LED displays

LED State Meaning Remedy

RUN

Green • MQS circuit board hardware OK• Correct MQS operation -

Off • No 24 V power supply • Check voltage supply

Flashing green

• PROFIBUS address is set higher than 125 • Check the PROFIBUS address

BUS-F

Red

• Connection to the DP master has failed

• MQS does not detect a baud rate• Bus interruption• DP master not in operation

• Check the PROFIBUS-DP connec-tion to the MQS

• Check the DP master• Check all cables in your

PROFIBUS-DP network

Off • MQS is currently exchanging data with the DP master (data exchange) -

Flashing red

• Baud rate is detected, however not addressed by DP master

• MQS was not configured in DP master or configured incorrectly

• Check project planning of the DP master

SYS-F

Red

• The MQS is not exchanging data with the connected MOVIMOT®

• The MQS was not configured, or the connected MOVIMOT® unit does not respond

• Maintenance switch on the field distributor is set to OFF

• MOVIMOT® safe stop is active (switched off)

• Check the voltage supply of MOVIMOT®

• Check the address on MOVIMOT®

• Check whether the IPOS program has been started

• Check the setting of the mainte-nance switch on the field distributor

Off• Normal operating state MQS is

exchanging data with the connected MOVIMOT® unit

-

Flashing red

• The MQS is in error state• An error message is displayed in the

MOVITOOLS® status window • Please see the corresponding error

description (see error table)

F-STATE

Green• The MQS safety section is currently

exchanging data cyclically with the F host (data exchange)

• Normal operating state -

Red• Error state in the safety section

• Read off diagnosis in F module• Remedy cause of error and

acknowledge the repair in the F host

• F module is not configured in the DP master (slot 1 is empty)

• Check the project planning of the bus master

Off• 24 V supply voltage missing• MQS is currently in the initialization

phase• Check voltage supply

Flashing Red/green

• There was an error in the safety section; cause of error has been repaired - acknowledge repair

• Acknowledge error in the F host (Reintegration)

F-DI0Yellow • HIGH level at input F-DI0 -

Off • LOW level at input F-DI0 or open -

F-DI1Yellow • HIGH level at input F-DI1 -

Off • LOW level at input F-DI1 or open (switched) -

F-DO0Yellow • Output F-DO0 active -

Off • Output F-DO0 inactive (switched off) -

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10Error states of the standard sectionFunctionality of the PROFIBUS Interface MQS

10.8 Error states of the standard sectionFieldbus timeout Switching off the fieldbus master or an open circuit in the fieldbus cabling results in a

fieldbus timeout in the MQS. The connected MOVIMOT® units are stopped by sending"0" in each process output data word. In addition, the digital outputs are set to "0."This corresponds, for example, to a rapid stop at control word 1.

This error response can be deactivated via P831 in MOVITOOLS® Shell.

RS-485 timeout If one or more MOVIMOT® units can no longer be addressed by the MQS via RS-485,error code 91 "System error" is displayed in status word 1. The "SYS-F" LED lights up.The error is also transmitted via diagnostics interface.MOVIMOT® units that do not receive any data will stop after 1 second. The prerequisitefor this is that data exchange between the MQS and MOVIMOT® is enabled viaMOVCOMM commands. MOVIMOT® units that continue to receive data can becontrolled as usual.The timeout resets itself automatically, i.e. the current process data is exchangedimmediately with MOVIMOT® once communication has been restarted.

Unit errors The MQS fieldbus interfaces can detect a series of hardware defects. After detecting ahardware defect, the devices are inhibited. The exact error responses and remedialmeasures are listed in the section "Error table for the standard section." A hardware defect causes error 91 to be displayed in the process input data in statusword 1 of all MOVIMOT® units. The "SYS-F" LED on the MQS module flashes regularly. The exact error code can be displayed via the diagnostics interface in MOVITOOLS® inthe MQS status. The error code can be read and processed in the IPOS® program withthe command "GETSYS".

Important: When MOVIMOT® is controlled with 3 process data words, the ramp is specifiedwith 0 s in the 3rd word! The "Fieldbus timeout" error resets itself automatically. The MOVIMOT® unit willonce again receive the current process output data from the controller as soon asthe fieldbus communication has been reestablished.

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10 Error states in the safety sectionFunctionality of the PROFIBUS Interface MQS

10.9 Error states in the safety section

Errors in the safety section

The safety subassembly in the PROFIsafe® MQS interface can identify a series of inter-nal and external faults (at the safe inputs/outputs). The error types, exact error respons-es and remedial measures are listed in the section "Error table for the standard section,"page 102.If errors occur in the safety section, MQS usually responds by passivating the moduleand switching off the output. In doing so, all safety-oriented process values (F-DI and F-DO) are set to "0" (=> safe state). Once the error has been remedied, the passivationmust be acknowledged by reintegrating the module.

PROFIsafe® timeout

If safety-oriented PROFIsafe® communication is interrupted or delayed, the MQSmodule responds once the monitoring time "F_WD_Time" expires (see description ofthe F parameters) by passivating and switching to the safe state.This monitoring time also has to be set in the safety controller. There, once the timeexpires the module affected is passivated and the corresponding safety-orientedprocess values are set to "0" for the safety application (=> safe state).A passivation must always be acknowledged by reintegrating the module in question.

Depending on the safety control used, the terms "passivation" and "reintegration" maybe named differently in the safety control documentation.For more information, refer to the safety control documentation.

Important:Automation reintegration can also be set in the safety controller. We recommend thatyou do not use this function in safety-oriented applications.

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10Diagnostics via PROFIBUSFunctionality of the PROFIBUS Interface MQS

10.10 Diagnostics via PROFIBUSThe state of PROFIsafe® communication and error messages of the MQS safety sectionare reported to the DP master using the status PDU in accordance with the PROFIBUS-DPV1 standard.

The following figure shows the structure of the diagnostics data for PROFIsafe®

communication via slot 1. The F module for the MQS safety section is configured inslot 1. Byte 11 is used to transfer diagnostics messages. These are defined in the PROFIsafe®

specification.Bytes 12 and 13 transfer the status and error status of the MQS safety section to thehigher-level DP master.

The following figure shows the structure of the diagnostics data for PROFIBUS DPV1:

Diagnostics messages of the PROFIsafe® layer

The following table shows the diagnostics messages of the PROFIsafe® layer:

Status block

Byte 1...6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 Byte 12 Byte 13

6 bytes Standard diagnostics Header Status

TypeSlot

NumberStatus

SpecifierDiag User

Data 0Diag User

Data 1Diag User

Data 2

... 0x07 0x81 0x00 0x00 PROFIsafe® F-State 1

↑ ↑ ↑ ↑ ↑ ↑

7 bytesModule-specific

diagnostics

0x81 =Status block with status message

0x00 =Slot 1

(F-channel)

No DPV1 specifier

PROFIsafe® diagnostics information

in accor-dance with

PROFIsafe®

profile V2.0

Cyclic F_Stateof the MQS field distributor

Byte 11 PROFIBUS diagnostics text(German)

PROFIBUS diagnostics text (English)

0hex / 0dec No error ---

40hex / 64dec

F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add

41hex / 65dec

F_Dest_Add ist ungültig F_Dest_Add not valid

42hex / 66dec

F_Source_Add ist ungültig F_Source_Add not valid

43hex / 67dec

F_WD_Time ist 0 ms F_WD_Time is 0 ms

44hex / 68dec

SIL Level größer max SIL Level F_SIL exceeds SIL f. application

45hex / 69dec

Falsche F_CRC_Length F_CRC_Length does not match

46hex / 70dec

Falsche F-Parameter Version F-Parameter set incorrectly

47hex / 71dec

Fehler im CRC1-Wert CRC1-Fault

For more information on the meaning and remedy of error messages, refer to themanuals on PROFIBUS-DP.

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10 Diagnostics via PROFIBUSFunctionality of the PROFIBUS Interface MQS

Error codes for the MQS safety section

The following table shows the error codes of the MQS safety section:

Byte 12 Byte 13 Designation Meaning / remedy

0hex / 0dec 0hex / 00dec No error

See Error table for the safety section,page 102

01hex / 01dec

Internal processing error

02hex / 02dec

Internal system error

03hex / 03dec

Communication error

04hex / 04dec

Error in the electronics supply

05hex / 05dec

Error in the load voltage supply

14hex / 20dec

Internal error at safe input (F-DIx)

15hex / 21dec

Short circuit at safe input (F-DIx)

32hex / 50dec

Internal error at safe output (F-DO0)

33hex / 51dec

Short circuit at safe output (F-DO0)

34hex / 52dec

Overload at safe output (F-DO0)

6Fhex / 111dec

Internal communication error in F option

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11Field distributor MQS.../Z.6.Supplementary Field Distributor Startup Information

11 Supplementary Field Distributor Startup InformationThe startup procedure is described in the section "Startup with PROFIBUS (MQS)." Inaddition, please observe the following notes about the startup of field distributors.

11.1 Field distributor MQS.../Z.6.Maintenance switch

The maintenance/line protection switch of the Z.6. field distributor protects the hybridline against overload and switches the– power supply of the MOVIMOT®

– DC 24 V power supply for MOVIMOT®

Important:The maintenance/line protection switch only disconnects the MOVIMOT® motorfrom the power supply system, not the field distributor.

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11 Field distributor MQS.../MM../Z.7.Supplementary Field Distributor Startup Information

11.2 Field distributor MQS.../MM../Z.7.Checking the connection type for the con-nected motor

Use the following figure to check that the selected connection type is identical for thefield distributor and the connected motor.

Internal wiring of the MOVIMOT® inverter in the field distributor

03636AXX

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2� �

Important:For brake motors: Do not install brake rectifiers inside the terminal box of themotor!

05986AXX

[1] DIP switch for setting the connection typeMake sure that the method of connection for the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation(Both directions of rotation are enabled as standard)Both directionsare enabled

Only directioncounterclockwise is enabled

Only directionclockwise is enabled

04957AXX

[3] Connection for internal braking resistor (in motors without brake only)

24

V

TH L R 1 2 3 4 5 6 7 8

PE

L1

L1

L2

L2

L3

L3

PE

�

TH

�

�[1]

[2]

[3]

X4

X6

X1

13

15

24V

TH L R 24V

TH L R 24V

TH L R

ϑ ϑ ϑTH TH TH

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I


11Field distributor MQS.../MM../Z.8.Supplementary Field Distributor Startup Information

11.3 Field distributor MQS.../MM../Z.8.Maintenance switch

The maintenance switch of the Z.8. field distributor switches the– power supply of the MOVIMOT®

– DC 24 V power supply for MOVIMOT®

Checking the connection type for the connected motor

Use the following figure to check that the selected connection type is identical for thefield distributor and the connected motor.

Important:The maintenance switch disconnects the MOVIMOT® inverter with connectedmotor from the power supply system, but not the field distributor.

03636AXX

U1 V1 W1

W2 U2 V2

U1 V1 W1

W2 U2 V2� �

Important:For brake motors: Do not install brake rectifiers inside the terminal box of themotor!

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11 Field distributor MQS.../MM../Z.8.Supplementary Field Distributor Startup Information

Internal wiring of the MOVIMOT® inverter in the field distributor

05981AXX

[1] DIP switch for setting the connection typeMake sure that the method of connection for the connected motor matches the setting of the DIP switch.

[2] Note the enabled direction of rotation(Both directions of rotation are enabled as standard)Both directionsare enabled

Only directioncounterclockwise is enabled

Only directionclockwise is enabled

04957AXX

[3] Connection for internal braking resistor (in motors without brake only)[4] Maintenance switch

24

V

TH L R

13

14

15

L1

L2

L3

L1

L2

L3

+2

4V

DC

�

TH

�

�

[4]

[1]

[2]

[3]

X4

24V

TH L R 24V

TH L R 24V

TH L R

ϑ ϑ ϑTH TH TH

00

I


11MOVIMOT® frequency inverter integrated in the field distributorSupplementary Field Distributor Startup Information

11.4 MOVIMOT® frequency inverter integrated in the field distributorThe following section describes the changes that are necessary to operate theMOVIMOT® frequency inverter integrated in the field distributor compared to the use ofthe inverter when it is integrated in the motor.

Different factory settings when MOVIMOT® is integrated in the field distributor

Note the changes to the factory settings when using MOVIMOT® integrated in Z.7or Z.8. field distributors. The remaining settings are identical with MOVIMOT®

integrated in the motor. Refer to the MOVIMOT® MM..C" operating instructions.

DIP switch S1:

Setpoint potentiometer f1:

S1 1 2 3 4 5

Motorprotec-

tion

6

Motorpower rating

7

PWMFrequency

8

No-loaddamping

Meaning RS-485 address

20 21 22 23

ON 1 1 1 1 Off Motor one sizesmaller

Variable(16,8,4 kHz) On

OFF 0 0 0 0 On Adjusted 4kHz Off

51261AXX

[1] Factory setting

1 2 3 4 5 6 7 8 9 100

100f [Hz]

2

75

25

50

10 f1

[1]

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11 MOVIMOT® frequency inverter integrated in the field distributorSupplementary Field Distributor Startup Information

Additional functions for MOVIMOT® integrated in field distributor

The following additional functions are available (to a limited extent) when MOVIMOT® isintegrated in the Z.7/Z.8 field distributor. A detailed description of the additionalfunctions can be found in the "MOVIMOT® MM..C" operating instructions.

Additional function Restriction

1 MOVIMOT® with increased ramp times –

2 MOVIMOT® with adjustable current limitation (fault if exceeded)

–

3 MOVIMOT® with adjustable current limitation (can be changed using using terminal f1/f2)

–

4 MOVIMOT® with bus configuration Only possible with MQ.. fieldbus interfaces

5 MOVIMOT® with motor protection in Z.7/Z.8 field dis-tributor

Parameter settings can only be made for the bus in combination with the MQ.. fieldbus interface

6 MOVIMOT® with maximum 8 kHz PWM frequency –

7 MOVIMOT® with rapid start/stop The mechanical brake can only be controlled by MOVIMOT®. Do not control the brake using the relay output.

8 MOVIMOT® with minimum frequency 0 Hz –

10 MOVIMOT® with minimum frequency 0 Hz and reduced torque at low frequencies

–

11 Monitoring of supply-phase fault deactivated –

12 MOVIMOT® with rapid start/stop and motor protection in Z.7 and Z.8 field distributors

The mechanical brake can only be controlled by MOVIMOT®. Do not control the brake using the relay output.

14 Deactivation of slip compensation –

Do not use additional function 9 "MOVIMOT® for hoist applications" andadditional function 13 "MOVIMOT® for hoist applications with extended n-monitoring" when the MOVIMOT® inverter is integrated in the Z.7/Z.8 fielddistributor.

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12Coding of process dataMOVILINK® Unit Profile

12 MOVILINK® Unit Profile12.1 Coding of process data

The same process data information is used for control and setpoint selection in all field-bus systems. The process data is coded according to the standard MOVILINK® profilefor SEW drive inverters. The following variants are available for MOVIMOT® inverters:• 2 process data words (2 PD) • 3 process data words (3 PD)

2 process data words

The higher-level controller sends the process output data "Control word" and "Speed[%]" to the MOVIMOT® unit to control MOVIMOT® using two process data words; theprocess input data "Status word 1" and "Output current" are sent from the MOVIMOT®

unit to the higher-level controller.

3 process data words

When control uses 3 process data words, the ramp is sent as the additional processoutput data word and status word 2 is sent as the third process input data word.

51334AXX

PO = Process output data PI = Process input data

PO1 = Control word PI1 = Status word 1

PO2 = speed (%) PI2 = Output current

PO3 = Ramp PI3 = Status word 2

MOVIMOT®

PO1 PO2 PO3

Master

PI1 PI2 PI3

PO

PI


12 Coding of process dataMOVILINK® Unit Profile

Process output data

Process output data is sent from the higher-level controller to the MOVIMOT® inverter(control information and setpoints). However, the data only comes into effect in MOVI-MOT® when the RS-485 address in MOVIMOT® (DIP switch S1/1 to S1/4) is set to avalue other than 0. MOVIMOT® can be controlled using the following process outputdata:• PO1: Control word• PO2: Speed [%] (setpoint)• PO3: Ramp

Control word, bits 0 – 2

The "Enable" control command is specified with bits 0...2 by entering the control word =0006hex. The CW and/or CCW input terminal must also be set to +24 V (jumpered) toenable the MOVIMOT® unit.The "Stop" control command is issued by resetting bit 2 = "0". Use the stop command0002hex to enable compatibility with other SEW inverter series. MOVIMOT® alwaystriggers a stop at the current ramp whenever bit 2 = "0", regardless of the status of bit 0and bit 1.

Control word bit 6 = Reset

In the event of a malfunction, the fault can be acknowledged with bit 6 = "1" (Reset). Forreasons of compatibility, any control bits not assigned must be set to the value 0.

Speed [%] The speed setpoint is specified as a percentage value based on the maximum speedset with the f1 setpoint potentiometer.Coding: C000hex = -100 % (CCW rotation)

4000hex = +100 % (clockwise rotation)→ 1 digit = 0.0061 %

Example: 80 % fmax, CCW rotation:Invoice: –80 % / 0.0061 = –13115dec = CCC5hex

Ramp The current integrator in the process output data word PO3 is transferred if the processdata exchange takes place using three process data words. The ramp generator set withswitch t1 is used if MOVIMOT® is controlled by two process data.Coding: 1 digit = 1 msRange: 100...10000 msExample: 2.0 s = 2000 ms = 2000dec = 07D0hex

Virtual terminals for releasing the brake without drive enable, only when MOVIMOT® switch S2/2 = "ON"(See the MOVIMOT® operating instructions)

Basic control block

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

PO1: Control word Reserved for special functions = "0" "1" = Reset Reserved = "0" "1 1 0" = Enable

otherwise stop

PO2: Setpoint Signed percentage / 0.0061 %Example: -80 % / 0.0061 % = - 13115 = CCC5hex

PO3: Ramp (for3-word protocol only)

Time from 0 to 50 Hz in ms (range: 100...10000 ms)Example: 2.0 s = 2000 ms = 07D0hex


12Coding of process dataMOVILINK® Unit Profile

Process input data

The MOVIMOT® inverter sends back process input data to the higher-level controller.The process input data consists of status and actual value information. MOVIMOT®

supports the following process input data:• PI1: Status word 1• PI2: Output current• PI3: Status word 2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Controller enabled = "1"

PI1: Status word 1

Unit status (bit 5 = "0")0 = Inverter not ready2 = No enable4 = Enabled

Fault number (bit 5 = "1")

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

Reserved

PI2: Current actualvalue

16 bit integer with sign x 0.1 % INExample: 0320hex = 800 x 0.1 % IN = 80 % IN

PI3: Status word 2(for

3-word protocol only)

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Controller enabled = "1"

Unit enabled = "1"

PO data enabled = "1"

Reserved

Reserved

Fault/warning = "1"

Reserved

ReservedO1 (brake) "1" = Brake applied"0" = Brake releasedO2 (ready)

I1 (CW)

I2 (CCW)

I3 (setpoint f2)

Reserved 0

Reserved 0

Reserved 0


12 Sample program for Simatic S7 and fieldbusMOVILINK® Unit Profile

12.2 Sample program for Simatic S7 and fieldbusA sample program for Simatic S7 demonstrates the processing of process data as wellas the digital inputs and outputs of the MF fieldbus interface.

Assigning the addresses of the process data in the higher-level controller

In the example, the process data of the MOVIMOT® fieldbus interface is stored in thePLC memory range PW132 – PW136.The additional output/input word is administered in AW 100 or EW 100.

Processing digital inputs/outputs of the MF..

The AND operation of digital inputs DI 0..3 controls the digital outputs DO 0 and DO 1on the MF...:

This section simply demonstrates how to create a PLC program using a non-binding example. SEW is not liable for the content of the sample program.

61726AXX

[1] Address range[2] Output addresses[3] Input addresses

PO Process output dataPO1 Control wordPO2 Speed [%]PO3 RampDO Digital outputs

PI Process input dataPI1 Status word 1PI2 Output currentPI3 Status word 2DI Digital inputs

AW132

AW134

AW136

EW132

EW134

EW136

PO1

PO2

PO3

PI1

PI2

PI3

[2]

[3]

[1]

MOVIMOT®

-+

+ MQ..AW100

EW100 DI

DO

PO1 PO2 PO3

PI1 PI2 PI3

PO

DO

DI

PI

Master

U E 100.0 // When DI 0 = "1"U E 100.1 // DI 1 = "1"U E 100.2 // DI 2 = "1"U E 100.3 // DI 3 = "1"= A 100.0 // then DO 0 = "1"= A 100.1 // DO 1 = "1"


12Sample program for Simatic S7 and fieldbusMOVILINK® Unit Profile

Controlling MOVIMOT®

You enable the MOVIMOT® drive with input DI0:• E 100.0 = "0": Control command "Stop"• E 100.0 = "1": Control command "Enable"

Direction of rotation and speed are set via input DI1:• E 100.1 = "0": 50 % fmax clockwise direction• E 100.1 = "1": 50 % fmax counterclockwise directionThe drive is accelerated and decelerated with an integrator ramp of 1 s.The process input data is saved until further processing in the flag word 20 to 24.

U E 100.0 // Give control command "Enable" with input 100.0SPB FREI

L W#16#2 //Control command "Stop"T PAW 132 // Write to PO1 (control word 1)SPA SOLL

FREI: L W#16#6 // MOVIMOT control command "Enable" (0006hex)T PAW 132 // Write to PO1 (control word 1)

SOLL: U E 100.1 // Set direction of rotation with input 100.1.SPB LINK // When input 100.1 = "1", then CCW

L W#16#2000 // Set speed = 50% fmax CW rotation (=2000hex)T PAW 134 // Write to PO2 (speed [%])SPA ISTW

LINK: L W#16#E000 // Set speed = 50% fmax CCW rotation (=E000hex)T PAW 134 // Write to PO2 (speed [%])

ISTW: L 1000 // Ramp = 1s (1000dec)T PAW 136 // Write to PO3 (Ramp)

L PEW 132 // Load PI1 (status word 1)T MW 20 // and save in buffer

L PEW 134 // Load PI2 (output current)T MW 22 // and save in buffer

L PEW 136 // Load PI3 (status word 2)T MW 24 // and save in buffer

BE


13 MQ.. parameter listParameters

13 Parameters13.1 MQ.. parameter list

Parame-ters

Parameters Index Unit Access Default Meaning / Value range

010 Inverter status 8310 RO 0 Low word coded, as status word 1

011 Operating state 8310 RO 0 Low word coded, as status word 1

012 Error status 8310 RO 0 Low word coded, as status word 1

013 Current parameter set 8310 RO 0 Low word coded, as status word 1

015 Hours of operation 8328 [s] RO 0

030 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In031 Binary input DI01 8335 RW 16

032 Binary input DI02 8336 RO 16




036 Binary inputs DI00 – DI05 8334 RO 16

050 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS error051 Binary output DO01 8350 RW 21

053 Binary output DO00... 8360 RO

070 Unit type 8301 RO

076 Firmware basic unit 8300 RO

090 PD configuration 8451 RO

091 Fieldbus type 8452 RO

092 Fieldbus baud rate 8453 RO

093 Fieldbus address 8454 RO

094 PO1 setpoint 8455 RO



097 PI1 actual value 8458 RO



504 Encoder monitoring 8832 RW 1 0: OFF 1: ON

608 Binary input DI00 8844 RW 16 0: No function16: IPOS input32: MQX Encoder In600 Binary input DI01 8335 RW 16





628 Binary output DO00 8843 RW 21 0: No function21: IPOS output22: IPOS error620 Binary output DO01 8350 RW 21

802 Factory setting 8594 R/RW 0 0: No1: Yes2: Delivery condition

810 RS-485 address 8597 RO 0

812 RS-485 timeout delay 8599 [s] RO 1

819 Fieldbus timeout delay 8606 [s] RO

P6..

P60.

P600


13MQ.. parameter listParameters

831 Response fieldbus timeout 8610 RW 10 0: No response10: PO DATA = 0

840 Manual reset 8617 RW 0: OFF 1: ON

870 Setpoint description PO1 8304 RO 12 IPOS PO-DATA



873 Actual value description PI1 8307 RO 9 IPOS PI-DATA



- IPOS control word 8691 RW 0

- IPOS program length 8695 RW 0

- IPOS variables H0 – H9 11000-11009

RW – Memory variable

- IPOS variable H10s – H511 11010-11511

RW 0

- IPOS code 16000-17023

RW 0

Parame-ters

Parameters Index Unit Access Default Meaning / Value range

P6..

P60.

P600


14 Status LEDMOVIMOT® Diagnostics

14 MOVIMOT® Diagnostics14.1 Status LED

The status LED is located on the top of the MOVIMOT® inverter (see the followingfigure).

Meaning of the status LEDs

The three-color LED signals the operating and fault states.

50867AXX

[1] MOVIMOT® status LED

[1]

LED color

LED status Operating state Description

– Off Not ready for operation

No 24 V power supply

Yel-low

Flashes steadily Not ready for operation

Self-test phase active or 24 V power supply present but supply voltage not OK

Yel-low

Flashing evenly, fast Ready for operation Brake release without drive enable active(only with S2/2 = "ON")

Yel-low

Steady light Ready, but unit inhibited

24 V power supply and supply voltage OK, but no enable signal

Green / yel-low

Flashing with alter-nating colors

Ready, but timeout

Faulty communication with cyclical data exchange

Green Steady light Unit enabled Motor in operation

Green Flashing evenly, fast Current limit active Drive operating at current limit

Red Steady light Not ready for operation

Check theDC 24 V supply.Make sure that there is a smoothed DC voltage with low ripple (residual ripple max. 13 %) present

Red 2x flashing, break Error 07 DC link voltage too high

Red Flashing slowly Error 08 Fault speed monitoring (only with S2/4 = "ON")

Error 90Error 09

Motor – inverter assignment incorrect (e.g. MM03 – DT71D4 m)

Errors 17 to 24, 37 CPU error

Errors 25, 94 EEPROM error

Red 3x flashing, breakError 01 Overcurrent in output stage

Error 11 Overtemperature in output stage

Red 4x flashing, break Error 84 Overtemperature in motor Motor – frequency inverter assignment incorrect

Red 5x flashing, break Error 89 Overtemperature in brakeMotor – frequency inverter assignment incorrect

Red 6x flashing, break Error 06 Mains phase failure


14Error tableMOVIMOT® Diagnostics

14.2 Error table

Error Cause / Solution

Communication timeout (motor comes to a stop without error code)

• Missing connection ⊥, RS+, RS- between MOVIMOT® and RS-485 master. Check and establish connection, especially earth.

• EMC influence Check shielding of data lines and improve, if necessary.• Incorrect type (cyclical) for acyclical data traffic, protocol period between the individual tele-

grams is longer than 1 s (timeout).Check the number of MOVIMOT® units connected to the master (a maximum of 8 MOVIMOT® units can be connected as slaves for cyclic communication).Reduce telegram cycle or select telegram type "acyclic."

DC link voltage too low, supply system off was detected(motor stops without error code)

Check supply system leads, supply voltage and 24 V electronics supply voltage for interrup-tion. Check the 24 V electronics supply voltage (permitted voltage range 24 V ± 25 %, EN 61131-2 residual ripple max. 13 %)Motor restarts automatically as soon as the voltage reaches normal values.

Error code 01 Overcurrent in output stage

Short circuit on inverter output.Check the connection between the inverter output and the motor as well as the motor winding for short circuits.Reset the fault by switching off the DC 24 V supply voltage or resetting the error.

Error code 06 Phase failure(The fault can only be detected when the drive is at load)

Check the supply system cable for phase failure. Reset the fault by switching off the DC 24 V supply voltage or resetting the error.

Error code 07 DC link voltage too high

• Ramp time too short => Increase ramp time.• Faulty connection between brake coil/braking resistor

→ Check the connection between braking resistor/brake coil. Correct, if necessary.• Incorrect internal resistance of brake coil/braking resistor

→ Check the internal resistance of the brake coil/braking resistor(see Sec. "Technical Data").

• Thermal overload in braking resistor → Wrong size of braking resistor selected.• Invalid voltage range of the supply input voltage → check supply input voltage for permitted

voltage rangeReset the error by switching off the DC 24 V supply voltage or performing a reset.

Error code 08Speed monitoring

Speed monitoring has tripped, drive is overloaded → Reduce drive load.Reset the error by switching off the DC 24 V supply voltage or performing a reset.

Error code 11 Thermal overload of the output stage or internal unit fault

• Clean the heat sink• Lower ambient temperature• Prevent heat build-up• Reduce the load on the driveReset the error by switching off the DC 24 V supply voltage or performing a reset.

Error codes 17 to 24, 37CPU error

Reset the error by switching off the DC 24 V supply voltage or performing a reset.

Error code 25, 94EEPROM error

Reset the error by switching off the DC 24 V supply voltage or performing a reset.

Error code 84 Thermal overload of motor

• When the MOVIMOT® inverter is installed close to the motor, set DIP switch S1/5 to "ON".• For combinations of "MOVIMOT® and motor with one lower power rating", check the set-

ting of DIP switch S1/6.• Lower ambient temperature• Prevent heat build-up• Reduce the load on the motor • Increase the speed• Check the combination of the drive and MOVIMOT® frequency inverter if the fault is sig-

naled shortly after the first enable.• The temperature monitoring in the motor (TH winding thermostat) has tripped when using

MOVIMOT® with the selected extra function 5 → Reduce load on the motor.Reset the error by switching off the DC 24 V supply voltage or performing a reset.


14 Error tableMOVIMOT® Diagnostics

Error code 89 Thermal overload of brake coil or brake coil defective, brake coil connected incorrectly

• Increase the set ramp time• Brake inspection (see Sec. "Inspection and Maintenance")• Check brake coil connection• Contact SEW Service• Check the combination of the drive (brake coil) and MOVIMOT® frequency inverter if the

fault is signaled shortly after the first enable.• For combinations of "MOVIMOT® and motor with one lower power rating", check the

setting of DIP switch S1/6. Reset the error by switching off the DC 24 V supply voltage or performing a reset.

Error code 91 Communication error between fieldbus gateway and MOVIMOT® (this error is generated by the bus module)

• Check electrical connection between fieldbus gateway and MOVIMOT® (RS-485).• The error is automatically reset after removing the cause, a reset via control word is not

possible.

Error Cause / Solution


15Error table for the standard sectionError tables for MQS

15 Error tables for MQS15.1 Error table for the standard section

Error code/ Designation

Response Cause Measure

10 IPOS ILLOP IPOS program stoppedDO = 0

• Error in IPOS program, see IPOS variable H469 for more information

• Correct, load and reset IPOS program

14 Encoder error Communication to MOVIMOT® stopsDO = 0

• Interruption of one or both connec-tions to proximity encoder NV26

• Check the electrical connection between MQ.. and NV26.

17 Stack overflow • Inverter electronics is faulty, possibly due to EMC influence

• Check grounding and shielding and repair, if necessary.

• If the error occurs again, contact SEW service.

18 Stack underflow

19 NMI

20 Undefined Opcode

21 Protection fault

22 Illegal word oper-and access

23 Illegal instruc-tion access

24 Illegal external bus access

25 EEPROM • Error while accessing EEPROM • Call up the factory setting "Delivery state", perform a reset and set parameters again (Caution: The IPOS program will be deleted)

• If the fault occurs again, contact SEW service

28 Fieldbus timeout Process output data = 0DO = 0(can be switched off)

• No master-slave communication took place within the configured response monitoring period

• Check communications routine of the master

32 IPOS index overflow

IPOS program stoppedDO = 0

• Programming principles violated leading to system internal stack overflow

• Check IPOS user program and correct if necessary.

37 Watchdog error Communication to MOVIMOT® stopsDO = 0

• Error during execution of system software

• Consult SEW Service

41 Watchdog option • IPOS Watchdog, IPOS program execution time is longer than adjusted Watchdog time

• Check the time specified in the "_WdOn()" command.

45 Initialization error • Error after self-test during reset • Perform a reset. If the fault reoccurs, contact SEW service

77 Invalid IPOS control value

IPOS program stoppedDO = 0

• An attempt was made to set an invalid automatic mode

• Check write values of external controller

83 Short circuit output

None • DO0, DO1 or the voltage supply of the VO24 sensors is shorted

• Check the cabling/load of the DO0 and DO1 outputs as well as the voltage supplies of the sensors

91 System error No • One or several stations (MOVIMOT®) could not be addressed by the MQ.. within the timeout interval

• Check voltage supply and RS-485 wiring

• Check address of configured stations

97 Copy data Communication to MOVIMOT® stopsDO = 0

• Error occurred when data set was being copied Data is not consistent

• Try again to copy the data, or restore the factory setting "Delivery state" and perform a reset first.


15 Error table for the standard sectionError tables for MQS

15.2 Error table for the standard section

Error code/ Designation

Response Cause Measure

00 No error -

01 Internal process-ing error

• F-DO0 = 0 (discon-nection of safe out-put)

• F-DIx = 0 (=> safe state)

• Passivation of module

• Malfunction in safety electronics, possibly due to EMC interference

• Check the installation (EMC)• Switch the 24 V voltage off and on

again• Reintegrate the module• If the fault occurs again, replace

the MQS module or contact SEW Service!

02 Internal system error

03 Communication error

• PROFIsafe® communication inter-rupted

• Check the project planning (e.g. PROFIsafe® monitoring time)

• Reintegrate the module

04 Error in the elec-tronics supply

• Electronics supply is outside the specified limits




05 Error in the load voltage supply

• Load voltage supply is missing or is outside the specified limits

• Check the 24 V load voltage sup-ply


20 Internal error at safe input (F-DIx)







21 Short circuit at safe input (F-DIx)

• Short circuit on the 24 V supply voltage or

• Cross-fault between F-DI0 and F-DI1 or F-SS0 and F-SS1

• Check the installation / cabling and repair the short circuit


50 Internal error at safe output (F-DO0)

• F-DO0 = 0 (discon-nection of safe out-put)






51 Short circuit at safe output (F-DO0)

• Short circuit on the 24 V supply voltage or reference potential

• Short circuit between F-DO0_P and F-DO0_M

• Check the installation / cabling and repair the short circuit


52 Overload at safe output (F-DO0)

• Overload at F-DO0 (current is too high!)

• Check the installation / cabling and remedy the overload


111 Internal commu-nication error

• F-DO0 = 0 (discon-nection of safe output)








16Technical data for the PROFIBUS MQS.. interfaceTechnical Data

16 Technical Data16.1 Technical data for the PROFIBUS MQS.. interface

General technical data for MQS

MQS electronics and F sensor/actuator supply

UIN = DC 24 V -15 % / +20 % to EN 61131-2IE ≤ 250 mA + output current of the actuator + sensor supply + F sensor supply

Load voltage supply(for safe output)

UIN = DC 24 V -15 % / +20 % to EN 61131-2IE ≤ 1.3 A

Electrical isolation • PROFIBUS-DP connection potential-free• Separate standard electronics from safety electronics

Bus connection technology Two cage clamp terminals each for incoming and outgoing bus cables (optional M12)

Shielding via EMC metal cable glands

Standard binary inputs (sensors) PLC-compatible to EN 61131-2 (digital inputs type 1), Ri ≈ 3.0 kΩ, sampling interval about 5 ms

Signal level +15 V ... +30 V-3 V ... +5 V

→ “1” = Contact closed→ “0” = Contact open

Standard sensor supplyRated currentInternal voltage drop

DC 24 V to EN 61131-2 interference voltage proof and short-circuit proofΣ 500 mAmax. 1 V

Standard binary outputs (actuators)Signal levelRated currentLeakage currentInternal voltage drop

PLC-compatible to EN61131-2, interference voltage proof and short-circuit proof"0" = 0 V, "1" = 24 V500 mAmax. 0.2 mAmax. 1 V

Length of RS485 cable Max. 30 m between MQS.. and MOVIMOT® if installed separately

Cable length for standard inputs (DIx) Max. 30 m

Cable length for sensor supply (VO24) max. 30 m

Cable length for standard outputs (DOx) max. 30 m

EMC Meets EN 61800-3

Ambient temperature -25 °C to +55°C

Climate class Class 3K3 to EN 60721-3-3

Storage temperature -25 °C to +85°C

Enclosure IP65 (installed on MFZ.. connection module, all plug connections sealed)

Overvoltage category III according to IEC 60664-1 (VDE 0110-1)

Pollution class 2 according to IEC 60664-1 (VDE 0110-1) within the housing

Vibration Meets EN 50178

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16 Technical data for the PROFIBUS MQS.. interfaceTechnical Data

Technical data for the MQS safety section

Safety featuresMaximum possible safety class SIL 3 to EN 61508, category 4 to EN 954-1

and performance level e to EN ISO 13849-1

System structure 2-channel with diagnostics (1oo2D)

Operating mode "High demand" to EN 61508

Probability of a hazardous breakdown per hour (PFH value)

< 1,00E-09 (1 FIT)

Proof test interval (EN 61508) 10 years, then the components have to be replaced

Repair time 100 hours

Safe state Value "0" for all safety-oriented process values – F-DI and F-DO (output deactivated)

Safe inputsF-DI0, F-DI1

Level to EN 61131-2 DC24V, type, no electrical isolation

Signal level +15 V ... +30 V-3 V ... +5 V

→ “1” = Contact closed→ “0” = Contact open

Input resistance Approximately 4 kΩ

Input filter time 4 ms

Minimum input signal duration 15 ms

Response time (sensor switches -> F-DIx updated in PROFIsafe® user data)

≤ 25 ms (incl. filter time)

Sensor supply (clock outputs)F-SS0, F-SS1

DC 24 V output short-circuit proof and protected against overload to EN 61131-2, no electrical isolation

Rated current Each 250 mA

Leakage current Max. 0.5 mA

Internal voltage drop Max. 2 V

Short circuit protection Electronic, trigger value: 0.7 A ... 2.1 A

Safe outputP-M switching(from load voltage supply)

DC24V output short-circuit proof and protected against overload to EN 61131-2

Rated current 1 A

Leakage current (for "0" signal) Typically -2 mA (at 2 V / 1 kΩ load resistance)(Note: current flows from F-DO_M to FDO_P)

Internal voltage drop (P and M output) Max. 3 V

Short circuit protection Electronic, trigger value: 2.8 A ... 9 A

Overload protection Trigger value: 1.4 A ... 1.6 A

Load resistance range 24 Ω ... 1 kΩ

Voltage limitation for disconnectionof an inductive load

Typically -70 V

Response time (command viaPROFIsafe® → output switches)

≤ 25 ms

Cable length Safe binary input (F-DIx)

max. 30 m

Cable length Safe voltage supply (F-SSx)

max. 30 m

Cable lengthSafe output (F-DO0_P, F-DO0_M)

Max. 30 m

Important:The safety function of MOVIMOT® frequency inverters is only permitted forapplications up to category 3 according to EN 954-1 (see certificate).

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16Technical data for the PROFIBUS MQS.. interfaceTechnical Data

PROFIBUS specifications

PROFIBUS protocol option PROFIBUS-DPV1 (PROFIsafe® V1/V2)

Supported baud rates 9.6 kBaud ...12 MBaud (with automatic detection)

Bus terminator integrated, can be set via DIP switch (to EN 50170)

Permitted cable length for PROFIBUS • 9,6 kBaud: 1200 m• 19,2 kBaud: 1200 m• 93.75 kBaud: 1200 m• 187.5 kBaud: 1000 m• 500 kBaud: 400 m• 1.5 MBaud: 200 m• 12 Mbaud: 100 mTo extend the length, several segments can be coupled via repeater. The max. expan-sion/cascading depth can be found in the manuals for the PROFIBUS DP master or the repeater modules.

DP ident. number 6005 hex (24577 dec)

DP Configuration One process data word with and without parameter channel (see the section "Process data configuration")

Set-Prm application data Max. 10 bytes, without function

Length of diagnostics data 6 byte to EN 50170 (V2)

Address settings "Set-Slave-Address" not supported, can be set using DIP switch

Number of parallel C2 connections 2

Supported data record Index 47

Supported slot number Recommendation: 0

Manufacturer code 10A hex (SEW-EURODRIVE)

Profiles ID 0

C2 response timeout 1 s

Max. length C1 channel 240 Byte

Max. length C2 channel 240 Byte

Name of the GSD file SEW_6005.GSD

Name of bitmap file SEW6005N.BMPSEW6005S.BMP

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16 Technical data for field distributorsTechnical Data

16.2 Technical data for field distributorsTechnical data for MQ../Z.6.

MQ../Z.6.

Maintenance switch Load interrupter switch and line protectionType: ABB MS 325 – 9 + HK20Switch activation: black/red, triple lock

Ambient temperature -25 °C...55°C

Storage temperature -25 °C...85 °C

Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed)

Interface PROFIBUS, InterBus, DeviceNet, CANopen, AS-Interface

Permitted motor cable lengths

max. 30 m (with SEW hybrid cable, type B)

Weight ca. 3.6 kg

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16Technical data for field distributorsTechnical Data

Technical data for field distributor MQ../MM../Z.7. Field distributor type MQ../MM..-503-00/Z.7

MM03C MM05C MM07C MM11C MM15C

Apparent output power with Umains = 380...500 V

SN 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA

Supply voltagesPermitted range

Umains 3 x 380 VAC / 400 VAC /415 VAC /460 VAC /500 VAC Vmains = 380 VAC - 10 %...500 VAC + 10 %

Supply frequency fmains 50 Hz ... 60 Hz ±10 %

Rated mains current(at Umains = AC 400 V)

Imains 1.3 AAC 1.6 AAC 1.9 AAC 2.4 AAC 3.5 AAC

Output voltage UA 0... Umains

Output frequencyResolutionOperating point

fA 2...100 Hz0.01 Hz400 V at 50 Hz / 100 Hz

Rated output current IN 1.6 AAC 2.0 AAC 2.5 AAC 3.2 AAC 4.0 AAC

Motor power S1PMot 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW

Motor power S3 25 % ED

PWM frequency 4 / 8 / 161) kHz

1) 16 kHz PWM frequency (low-noise). When DIP SWITCH S1/7 = ON (factory setting), the units operatewith a 16 kHz PWM frequency (low-noise) and switch back in steps to lower switching frequencies depen-ding on the heat sink temperature.

Current limitation Imax motor: 160 % with � and �regenerative: 160 % with � and �

Maximum motor cable length 15 m (with SEW hybrid cable, type A)

External braking resistor Rmin 150 Ω

Interference immunity Meets EN 61800-3

Interference emission Meets EN 61800-3 and class A limit to EN 55011 and EN 55014

Ambient temperature ϑU -25 °C...40°C (PN reduction: 3 % IN per K to max. 60 °C)

Storage temperature ϑL -25 °C...85 °C

Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug con-nections sealed)

Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 min-utes

Cooling type (DIN 41 751) Self-cooling

Installation altitude h ≤1000 m (PN reduction: 1 % per 100 m starting at an alti-tude of 1000 m, see also the section "Electrical Installation – Installation instructions" in the MOVIMOT® operating instruc-tions)

Ext. power supply to control electronics

Tl. 11Tl. 13

U = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %IE ≤ 250 mA, typ. 150 mA at 24 V (only MOVIMOT®)Input capacitance 100 μF


Weight ca. 3.6 kg

Pi

fkVA

Hz

n


16 Technical data for field distributorsTechnical Data

Technical data for field distributor MQ../MM../Z.8.

Field distributor type MQ../MM..-503-00/Z.8

MM03C MM05C MM07C MM11C MM15C MM22C MM30C MM3XC

Apparent output power with Umains = 380...500 V

SN 1.1 kVA 1.4 kVA 1.8 kVA 2.2 kVA 2.8 kVA 3.8 kVA 5.1 kVA 6.7 kVA

Supply voltagesPermitted range

Umains

3 x 380 VAC / 400 VAC /415 VAC /460 VAC /500 VAC Vmains = 380 VAC - 10 %...500 VAC + 10 %

Supply frequency fmains 50 Hz ... 60 Hz ±10 %

Rated mains current(at Umains = AC 400 V)

Imains 1.3 AAC 1.6 AAC 1.9 AAC 2.4 AAC 3.5 AAC 5.0 AAC 6.7 AAC 8.6 AAC

Output voltage UA 0... Umains

Output frequencyResolutionOperating point

fA 2...100 Hz0.01 Hz400 V at 50 Hz / 100 Hz

Rated output current IN 1.6 AAC 2.0 AAC 2.5 AAC 3.2 AAC 4.0 AAC 5.5 AAC 7.3 AAC 9.6 AAC

Motor power S1PMot 0.37 kW 0.55 kW 0.75 kW 1.1 kW 1.5 kW 2.2 kW 3.0 kW

3.0 kW

Motor power S3 25 % ED 4.0 kW

PWM frequency 4 / 8 / 161) kHz

1) 16 kHz PWM frequency (low-noise). When DIP SWITCH S1/7 = ON (factory setting), the units operate with a 16 kHz PWM frequency(low-noise) and switch back in steps to lower switching frequencies depending on the heat sink temperature.

Current limitation Imax motor: 160 % with � and �regenerative: 160 % with � and �

Maximum motor cable length

15 m (with SEW hybrid cable, type A)

External braking resistor Rmin 150 Ω 68 Ω

Interference immunity Meets EN 61800-3

Interference emission Meets EN 61800-3 and class A limit to EN 55011 and EN 55014

Ambient temperature ϑU -25 °C...40°C (PN reduction: 3 % IN per K to max. 55 °C) 2)

2) -25 °C...40 °C with S3 25 % cdf (to max. 55 °C with S3 10 % cdf)

Storage temperature ϑL -25 °C...85 °C

Enclosure IP65 (fieldbus interface, power supply connection cover and motor connection cable attached and fastened, all plug connections sealed)

Operating mode DB (EN 60149-1-1 and 1-3), S3 max. cycle duration 10 minutes

Cooling type (DIN 41 751) Self-cooling

Installation altitude h ≤1000 m (PN reduction: 1 % per 100 m starting at an altitude of 1000 m, see also the sec-tion "Electrical Installation – Installation instructions" in the MOVIMOT® operating instruc-tions)

ext. power supply to control electronics

Tl. 11Tl. 13

U = +24 V ± 25 %, EN 61131-2, residual ripple max. 13 %IE ≤ 250 mA, typ. 150 mA at 24 V (only MOVIMOT®)Input capacitance 100 μF

Maintenance switch Switch disconnector Type: ABB OT16ET3HS3ST1Switch activation: black/red, triple lock


Weight Size 1: ca. 5.2 kgSize 2: ca. 6.7 kg

Pi

fkVA

Hz

n


Index

AAdditional code ...................................................66BBus terminating resistors ....................................53CCable

Field distributor MFZ.6. - MOVIMOT® ...............48Field distributors MFZ.7. / MFZ.8. - motor ..........49

Cable shield ........................................................29Coding of process data .......................................91Components, valid ................................................5Conditions, safety ...............................................14Configuration

Procedure for PROFIBUS-DP ...........................70Procedure for PROFIBUS-DPV1 .......................74PROFIsafe properties ......................................57Via PROFIBUS DPV1 ......................................71Via PROFIBUS-DP ..........................................62

Configuring MQS ................................................55Connecting flange

AF2 ...............................................................44AF3 ...............................................................46M12 ...............................................................44

Connecting supply system cables .......................30Connection

Bus (optional) .................................................44F-DIx / F-SSx ..................................................38F-DO0 ............................................................40Field distributor ...............................................35PROFIBUS cable ............................................34Safety-oriented inputs + outputs ........................37Sensors / actuators ..........................................37Standard inputs/outputs ...................................42Standard inputs/outputs via M12 connector ........42Terminal strip X20 ...........................................37

Connection cross section ....................................30Connection modules .................................... 35, 36Contactor switch contacts ...................................30Control function of MQS ......................................61Control via PROFIBUS-DP .................................61Current carrying capacity ....................................30DData exchange with MQS ...................................59Data set DS47 .....................................................73Default program ..................................................61Designated use .....................................................8Diagnostics

MOVIMOT® ....................................................98

Via PROFIBUS .............................................. 83DIP switch on MOVIMOT® ................................ 50Disposal ............................................................... 8EEarth leakage circuit breakers ........................... 30Earth-leakage monitors ...................................... 30EMC ............................................................. 28, 33Equipotential bonding ........................................ 28Error class .......................................................... 65Error code .......................................................... 65Error states

Safety section ................................................ 82Standard section ............................................ 80

Error tableMOVIMOT® ................................................... 99MQS standard section ................................... 101

FF parameters ...................................................... 57Fault response ................................................... 61Feldbus-Schnittstelle MQS22F, MQS32F .......... 18Field distributor

MQS.../Z.6. .................................................... 19MQS../Z.7. ..................................................... 20MQS../Z.8. ..................................................... 21

Field distributor fuse ........................................... 30Fieldbus interface MQS22F ............................... 18Fieldbus interface MQS32F ............................... 18Fieldbus timeout ................................................. 80Functionality of PROFIBUS interface MQS ........ 59GGSD file, Installation .......................................... 54HHazard caused by drive coasting ....................... 15IImportant notes .................................................... 7Index addressing ................................................ 63Installation .......................................................... 23

Field distributor MQS.../MM/Z.7. ....................... 25Field distributor MQS.../MM03-MM15/Z.8. ......... 26Field distributor MQS.../MM22-MM3X/Z.8. ......... 27Field distributor MQS.../Z.6. ............................. 24

Installation 1,000 m above sea level .................. 32Installation in damp locations or in the open ...... 23Installation regulations ....................................... 23Installation regulations for field distributors ........ 30Installation, mechanical ...................................... 23


Index

LLEDs der MQS

Bedeutung ......................................................80LEDs of MQS

Meaning .........................................................80Overview ........................................................79

MMaintenance switch ..................................... 85, 87Mapping input/ output data in the PLC address ran-ge ........................................................................60Maximum frequency ............................................50Maximum speed ..................................................50Metal cable glands ..............................................33MOVILINK® parameter requests ........................75MOVILINK® unit profile ......................................91MOVIMOT factory settings® ...............................89MOVIMOT® ........................................................22MOVIMOT® additional functions ........................90MOVIMOT® LEDs ..............................................98MOVIMOT® safety concept ................................12OOperational environment .......................................8Other applicable documentation ...........................7Overview ...............................................................6PParameter channel

Data range .....................................................64Incorrect service execution ...............................64Management ...................................................63Structure ........................................................62

Parameter channel DPV1 ...................................72Parameterkanal

RÐºckkehr-Codes ............................................65Parameters .........................................................96

Reading and writing via PROFIBUS-DP .............68Prefabricated cables ...........................................48Principle of emergency stop function ..................15Process input data ..............................................93Process output data ............................................92PROFIBUS address on MQS ..............................51PROFIsafe® safety concept ...............................11PROFIsafe Timeout ............................................82Project planning ..................................................56

MQS ..............................................................54

Protection devices .............................................. 32RRÐºckkehr-Codes .............................................. 77Requirements

External sensors and actuators ........................ 17Installation ..................................................... 16Operation ...................................................... 17Startup .......................................................... 17

Reserved byte .................................................... 63Return codes ................................................ 65, 77RS-485 timeout .................................................. 81SSafety notes ......................................................... 7

Field distributors ............................................. 10General information .......................................... 9MOVIMOT® drives ........................................... 9

Safety technology .............................................. 11Sample program for Simatic S7 and fieldbus ..... 94Startup

Procedure ...................................................... 50Startup information

Field distributor MQS.../MM../Z.7. ..................... 86Field distributor MQS.../MM../Z.8. ..................... 87Field distributor MQS.../Z.6. ............................. 85MOVIMOT® frequency inverters ...................... 89

TTechnical data

Field distributor MQ../MM../Z.7. ...................... 107Field distributor MQ../MM../Z.8. ...................... 108Field distributor MQ../Z.6. .............................. 106MQS safety section ....................................... 104PROFIBUS .................................................. 105PROFIBUS MQS interface, general information 103

UUL-compliant installation .................................... 32Unit design ......................................................... 18

Field distributor .............................................. 19Fieldbus interfaces ......................................... 18

Unit designations ................................................. 5Unit errors .......................................................... 81WWarning notes ...................................................... 7Wiring

AF2 ............................................................... 45AF3 ............................................................... 47

Wiring check ...................................................... 34

Address List

07/2007 111

Address ListGermany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Competence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger

Tel. +213 21 8222-84Fax +213 21 8222-84

Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin


Address List

112 07/2007

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Townsville SEW-EURODRIVE PTY. LTD.12 Leyland StreetGarbutt, QLD 4814

Tel. +61 7 4779 4333Fax +61 7 4779 [email protected]

Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belgium


Brüssel SEW Caron-Vector S.A.Avenue Eiffel 5B-1300 Wavre


Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 50Caixa Postal: 201-07111-970Guarulhos/SP - Cep.: 07251-250


Additional addresses for service in Brazil provided on request!

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 4322-99Fax +237 4277-03

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger LaSalle, Quebec H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


Address List

07/2007 113

China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDA Tianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021P. R. China


Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 220121234Fax +420 220121237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville Electro-ServicesB.P. 1889Libreville

Tel. +241 7340-11Fax +241 7340-12

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR


Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Address List

114 07/2007

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong

Tel. +852 2 7960477 + 79604654Fax +852 2 [email protected]

Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India


Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi • Baroda - 391 243Gujarat

Tel. +91 265 2831086Fax +91 265 2831087http://[email protected]

Technical Offices Bangalore SEW-EURODRIVE India Private Limited308, Prestige Centre Point7, Edward RoadBangalore


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11


Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon


Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)

Tel. +39 02 96 9801Fax +39 02 96 799781http://[email protected]

Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Toyoda-cho SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate Unit 1048-4, Shingil-DongAnsan 425-120


Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Address List

07/2007 115

Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

Lithuania

Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Queretaro SEW-EURODRIVE MEXIKO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QueretaroC.P. 76220Queretaro, Mexico


Morocco

Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca

Tel. +212 22618372Fax +212 [email protected]

Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Address List

116 07/2007

Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


Portugal


Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar


Serbia and Montenegro

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644


Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-83554 Bratislava


Žilina SEW-Eurodrive SK s.r.o.ul. Vojtecha Spanyola 33SK-010 01 Zilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-97411 Banská Bystrica


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Address List

07/2007 117

Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing Service5, Rue El Houdaibiah 1000 Tunis

Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419163 / 164 3838014/15Fax +90 216 3055867http://[email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


Sales Kiev SEW-EURODRIVE GmbHS. Oleynika str. 2102068 Kiev

Tel. +380 44 503 95 77Fax +380 44 503 95 [email protected]

USA

ProductionAssemblySalesService

Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manuf. +1 864 439-9948Fax Ass. +1 864 439-0566Telex 805 550 http://[email protected]

South Africa

Address List

118 07/2007


San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101


Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net

USA

SEW-EURODRIVE – Driving the world

www.sew-eurodrive.com

How we’re driving the world

With people whothink fast anddevelop thefuture with you.

With a worldwide service network that isalways close at hand.

With drives and controlsthat automaticallyimprove your productivity.

With comprehensiveknowledge in virtuallyevery branch ofindustry today.

With uncompromisingquality that reduces thecost and complexity ofdaily operations.

With a global presencethat offers responsive and reliable solutions. Anywhere.

With innovativetechnology that solvestomorrow’s problemstoday.

With online informationand software updates,via the Internet, availablearound the clock.

Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services

SEW-EURODRIVEDriving the world

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023 · D-76642 Bruchsal / GermanyPhone +49 7251 75-0 · Fax +49 7251 [email protected]

profisafe field distributor · manual – drive system for decentralized installation - profisafe®...

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